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Shurco 4500 HD Series Owner's Manual

Aluminum system - articulating rear arm 0" to 12" hinge depth live-bottom trailer standard roll
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P/N 1124662 Rev. F
Aluminum System - Articulating Rear
Arm 0" to 12" Hinge Depth
Live-Bottom Trailer
standard roll

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Summary of Contents for Shurco 4500 HD Series

  • Page 1 P/N 1124662 Rev. F Aluminum System - Articulating Rear Arm 0" to 12" Hinge Depth Live-Bottom Trailer standard roll...
  • Page 2 Ph 866.356.0246 | Fax 217.877.8270 Ph 866.356.0242 | Fax 330.297.5599 Ph +44 (0)1795.473499 SHUR-CO of IOWA ® Fax +44 (0)871.272.8278 3839 Midway Blvd., Ft. Dodge, IA 50501 For more information, log on to our website: www.shurco.com Ph 866.356.0245 | Fax 515.576.5578...

  • Page 3: Table Of Contents

    4500 Series HD - 43" Hinge Articulating Rear Arm 0" to 12" Hinge Depth P/N 1124662 Rev. F Live-Bottom Trailer MESSAGE TO OWNERS TABLE OF CONTENTS Hardware Identification ...............1 Thank you for buying this tarping system from Shur-Co . We appreci- ®...

  • Page 4: Hardware Identification

    Hardware Identification P/N 1124662 Rev. F 1704367 Cap Screw - #10 x 3/4" 1702891 Cap Screw - 3/8" x 1 1/4" 1701580 Nylon Lock Nut - 3/8" 1704905 Hex Flanged Cap Screw - #10 1704264 Cap Screw - 3/8" x 2" 1702668 Top Lock Nut - 3/8"...

  • Page 5: Front Pivot Bracket Installation

    Front Pivot Bracket Installation P/N 1124662 Rev. F NOTE: Read entire section before drilling holes. Determine if rivets on front of trailer are centered or off center. HORIZONTALLY CORRUGATED TRAILERS FRONT OF TRAILER STEP 1: Locate front pivot mount bracket on passenger side NOTE: Use pivot bracket washers only when horizontal of trailer so center of pivot lies within shaded area corrugation on trailer skin prevents bracket from contacting skin.

  • Page 6: Front Flex Arm & Electric Motor Installation

    Front Flex Arm & Electric Motor Installation P/N 1124662 Rev. F pivot mount bracket assembly NOTE: Do not remove cable tie from front flex arm and motor assembly until installation is complete. See step 6. Item Part # Description 1. 1121296 Flex Arm Assembly w/Motor - Std. 1121298 Flex Arm Assembly w/Motor - 7 1/4"...
  • Page 7 Front Flex Arm & Motor Installation - continued P/N 1124662 Rev. F STEP 5: Choose appropriate pilot hole on pivot bracket to route STEP 3: Assemble spiral torsion springs and lower flex arm 6-ga. wire from flex arm through trailer skin. Fasten onto pivot pin.

  • Page 8: Rear Mounting Beam & Spring Pivot Installation

    Rear Mounting Beam & Spring Pivot Installation P/N 1124662 Rev. F STEP 3: Fasten spring pivot assembly to beam. On front STEP 1: Center beam on rear of trailer, positioning beam so of beam, measure and mark 11" from center of beam spring pivot shaft is located as shown.

  • Page 9: Rear Hi-Lift Flex Arm Installation

    Rear Hi-Lift Flex Arm Installation P/N 1124662 Rev. F STEP 1: Assemble flex arm. Align flex hose connector on STEP 4: With tarp hanging loosely in closed position, lift flex upper flex arm assembly with lower flex arm as shown arm up to roll tube and slide upper flex arm connector and slide connector into flex arm.

  • Page 10: Front Drive Shaft - 3" Roll Tube Installation

    Front Drive Shaft - 3" Roll Tube Installation P/N 1124662 Rev. F motor mount assembly Item Part # Description 1. 1122264 Drive Shaft 2. 1118194 Cartridge Clamp 3. 1128243 Motor Mount Bearing Retainer 4. 1704736 Radial Ball Bearing - 1/4" x 3/4" 5.
  • Page 11 Front Drive Shaft - 3" Roll Tube Installation - continued P/N 1124662 Rev. F STEP 5: Position motor as shown below. Make sure torsion CAUTION springs load when tarp opens. If clearance lights are in path of roll tube, install motor face panel deflector to prevent roll tube from damaging lights.

  • Page 12: Manual Crank Adapter Installation

    Manual Crank Adapter Installation P/N 1124662 Rev. F 3" roll tube Item Part # Description 1121040 Roll Tube Cap - 3" Spline 1121111 Manual Crank Spline - 3" Tube 1121039 Cartridge - 3" Spline End 1118194 Cartridge Clamp 1705198 Self-Drilling Screw - 1/4" x 1" 1704237 Carriage Bolt - 5/16"...

  • Page 13: Roll Tube Extension Installation - 2" Roll Tube Option

    Roll Tube Extension Installation - 2" Roll Tube Option P/N 1124662 Rev. F Item Part # Description 1. 1121296 Flex Arm Assembly w/Motor - Std. 1121298 Flex Arm Assembly w/Motor - 7 1/4" 2. 1120680 Motor Mount Bearing Spacer 3. 1704736 Radial Ball Bearing - 1/4" x 3/4" 4.
  • Page 14 Roll Tube Extension Installation - 2" Roll Tube Option - continued P/N 1124662 Rev. F Fasten roll tube extension to motor mount bracket: STEP 3A: Slide motor spacer over motor shaft. face panel cut here roll tube motor spacer flex roll tube 90°...
  • Page 15 Roll Tube Extension Installation - 2" Roll Tube Option - continued P/N 1124662 Rev. F STEP 9: Fasten motor cover onto motor with screws NOTE: To prevent rust, paint all exposed metal, such as weld seams and/or metal exposed by grinding or cutting, with corrosion-resistant paint.

  • Page 16: Rocker Switch - Cab Wiring

    Rocker Switch - Cab Wiring P/N 1124662 Rev. F Item Part # Description 1. 1703661 Rocker Switch Mounting Bracket 2. 1116020 Rocker Switch 3. 1703845 Motor-Reversing Solenoid 4. 1704751 Harness Lock Pin - 1/4" x 7/8" 5. 1115385 Heavy-Duty Dual-Conductor Plug 6.

  • Page 17: Rocker Switch - Trailer Mounting & Wiring

    Rocker Switch - Trailer Mounting & Wiring P/N 1124662 Rev. F CAUTION front of trailer Do not cut SMART- wire™. Bind excess wire with cable ties. WIRING SCHEMATIC STEP 1: Connect SMARTwire™ from electric motor to SMART- wire™ from dual-conductor socket and secure connec- tion with lock pin.

  • Page 18: Wireless Receiver - Cab Wiring

    Wireless Receiver - Cab Wiring P/N 1124662 Rev. F Item Part # Description 1. 1126863 Shur-Co Wireless Receiver - ® SMART3™ SMARTwire™ 2. 1125007 Shur-Co Wireless Receiver - ® SMART2™ SMARTwire™ 3. 1115385 Heavy-Duty Dual-Conductor Plug 4. 1120670 SMARTwire™ Dual-Conductor Socket 5.

  • Page 19: Wireless Receiver - Trailer Mounting & Wiring

    Wireless Receiver - Trailer Mounting & Wiring P/N 1124662 Rev. F SHUR-CO WIRELESS RECEIVER ® WIRING SCHEMATIC STEP 1: In order to clear travel area of front arm, locate Shur- wireless receiver as low as possible on front of ® STEP 1: Connect SMARTwire™...
  • Page 20 Wireless Receiver - Trailer Mounting & Wiring - continued P/N 1124662 Rev. F front of trailer electric motor decal 1705546 encoder wire for 2™ & smart 3™ smart systems NOTE: Wire lengths are predetermined. Before installing SMARTwire™ components, review and confirm wire routing so wires reach components with ample room for connection.

  • Page 21: Operation

    Operation P/N 1124662 Rev. F NOTE: Tarp systems will operate in EXPRESS MODE when using buttons on trailer-mounted control box, if encoder wires are connected. For SMART2™ systems, travel stops must also be set, otherwise you must press and hold press press buttons.

  • Page 22: Convert To Manual Power

    Shur-Lok owner’s manual. View owner’s ® manual at http:/www.shurco.com. NOTE: Store manual crank arm in truck or mounted to trailer. (Example - above kingpin in apex.) STEP 1: Close tarp, letting roll tube hang loose under latchplate.

  • Page 23: Electric Motor Replacement

    Electric Motor Replacement P/N 1124662 Rev. F REMOVE EXISTING MOTOR INSTALL NEW MOTOR STEP 1: Install new motor. Fasten STEP 1: Close tarp, letting roll tube hang loose under latchplate. motor to motor bracket with 5/16" washers and nuts. STEP 2: Disconnect electric power to trailer. Unfasten and remove motor cover.

  • Page 24: Replacement Parts

    Replacement Parts P/N 1124662 Rev. F NOTE: Replace system parts only with Genuine Shur-Co parts to ensure proper .® system function. If Genuine Shur-Co parts ® are not used, warranty could be void. FRONT ASSEMBLIES Item Part # Description 1. 1120697 Roll Tube Extension w/Drive Shaft - 34.43" 1120698 Roll Tube Extension w/Drive Shaft - 45.37"...
  • Page 25 Replacement Parts P/N 1124662 Rev. F REAR ASSEMBLIES Item Part# Description 1. 1704568 Roll Tube - 3" 2. 1118194 Cartridge Clamp 3. 1704237 Carriage Bolt - 5/16" x 1" 4. 1121039 Cartridge - 3" Spline 5. 1701580 Nylon Lock Nut - 3/8" 6.
  • Page 26 Replacement Parts P/N 1124662 Rev. F ELECTRIC COMPONENTS Item Part # Description 1116473 Cab Wiring Kit - Rocker Switch 1119643 Cab Wiring Kit - Remote - 30' 1116930 Trailer Wiring Kit - Rocker Switch 1118368 Electric Parts Kit w/Rocker Switch - 40-Amp Mod.
  • Page 27 Notes P/N 1124662 Rev. F...

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