The warranty conditions can be found in the terms and conditions of Kendrion INTORQ GmbH. ¾ Warranty claims must be made to Kendrion INTORQ immediately after the defects or faults are detected. ¾ The warranty is void in all cases when liability claims cannot be made.
Kendrion INTORQ does not accept any liability for deficiencies claimed subsequently. ¾ Claim visible transport damage immediately to the deliverer. ¾ Claim visible defects or incompleteness of the delivery immediately to Kendrion INTORQ. Kendrion INTORQ | BA 14.0217 | 07/2021...
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5 Technical specifications............................ 21 5.1 General information............................ 21 5.2 Possible applications of the Kendrion INTORQspring-applied brake.............. 21 5.3 Brake torques.............................. 22 5.4 Characteristics .............................. 23 5.5 Operating times.............................. 28 5.6 Friction work / operating frequency ........................ 30 5.7 Dust explosive atmosphere (zone 22: non-conductive dusts)................ 30 5.8 Gas explosive atmosphere (zone 2) ........................
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7.7.4 Permissible current load at ambient temperature.................. 62 8 Commissioning and operation .......................... 63 8.1 Possible applications of the Kendrion INTORQ spring-applied brake.............. 63 8.2 Function checks before initial commissioning .................... 64 8.2.1 Function check of the brake ........................ 64 8.2.2 Release / voltage control ........................
Important notice about ensuring smooth op- Notice erations or other key information. Safety instructions and notices The following icons and signal words are used in this document to indicate dangers and important safety information: Kendrion INTORQ | BA 14.0217 | 07/2021...
Terminology used Term In the following text used for Spring-applied brake Spring-applied brake with electromagnetic release Drive systems with spring-applied brakes and other drive compo- Drive system nents Kendrion INTORQ | BA 14.0217 | 07/2021...
Rated air gap Minimum air gap Lmin Maximum air gap Lmax Engagement time, sum of the delay time and braking torque: rise time Disengagement time, time from switching the stator until reaching 0.1 M Kendrion INTORQ | BA 14.0217 | 07/2021...
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Over-excitation period Voltage V DC Holding voltage, after voltage change-over V DC Release voltage, before voltage change-over Rated coil voltage; in the case of brakes requiring a voltage change-over, V DC equals U Kendrion INTORQ | BA 14.0217 | 07/2021...
Only use original spare parts from the manufacturer. Keep the following in mind during the initial commissioning and during operation: ¾ Depending on the degree of protection, Kendrion INTORQ components may have both live (voltage carrying), moving and rotating parts. Such components require appropriate safety mechanisms. ¾...
ATEX name plate for the dust zone must be moni- tored on the brake's magnet housing using a suitable temperature measurement mechanism. If there is no available knowledge of the occurring temperatures, then Kendrion INTORQ is no longer responsible for this ATEX certification.
3.1.1 Standard applications Kendrion INTORQ components are intended for use in machinery and facilities. They may only be used for purposes as specified in the order and confirmed by Kendrion INTORQ. The Kendrion INTORQ com- ponents may only be operated under the conditions specified in these Operating Instructions. They may never be operated beyond their specified performance limits.
¾ Use the brake with a cover ring (without a condensate drain hole) and consequently also with the Kendrion INTORQ flange/friction plate and the corresponding ring nut for attaching the cover ring (refer to the section Cover ring assembly, Page 52). ¾...
The long-life design can be configured modularly for size 6 to size 12 in combination with the specified rated torques. The specifications are as follows: ¾ The stator corresponds to the design N. ¾ Rear bores and extensions are not possible. Kendrion INTORQ | BA 14.0217 | 07/2021...
The asbestos-free friction linings ensure a safe braking torque and low wear. To release the brake, the armature plate is released electromagnetically from the rotor. The rotor, shifted axially and balanced by the spring force, can rotate freely. Kendrion INTORQ | BA 14.0217 | 07/2021...
Optional configuration 3.6.1 Hand-release (optional) To temporarily release the brake when there is no electricity available, a hand-release function is available as an option. The hand-release function can also be retrofitted. Kendrion INTORQ | BA 14.0217 | 07/2021...
This would result in higher temperatures, which would then pose a risk of igni- tion. ¾ Use only original Kendrion INTORQ friction parts (flange and armature plate) and standard friction lin- ings (ST) for the ATEX brake. ¾...
ATEX name plate for the dust zone must be moni- tored on the brake's magnet housing using a suitable temperature measurement mechanism. If there is no available knowledge of the occurring temperatures, then Kendrion INTORQ is no longer responsible for this ATEX certification.
Dust explosive atmosphere (zone 22: non-conductive dusts), Page 30 and Gas explosive atmosphere (zone 2), Page 32, shall be applicable. Notice A version of the double spring-applied brake using HFC (high-friction coefficient) linings is not permitted. Kendrion INTORQ | BA 14.0217 | 07/2021...
0.45 11.5 10.0 13.0 12.0 16.0 1.25 0.75 15.5 20.0 19.5 Tab. 4: Characteristics for air gap specifications The friction lining is sized so that the brake can be adjusted at least five times. Kendrion INTORQ | BA 14.0217 | 07/2021...
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With the double spring-applied brake design, when working with braking torques which are greater than the standard braking torque, you need to check the screws connecting the first brake. Please consult with Kendrion INTORQ! Kendrion INTORQ | BA 14.0217 | 07/2021...
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262.7 0.647 294.6 0.611 328.2 0.578 382.1 0.536 Tab. 8: Rated data for coil power Coil power at 20 °C in W, deviation up to +10% is possible depending on the selected connection voltage. Kendrion INTORQ | BA 14.0217 | 07/2021...
[ms] Tab. 9: Switching energy - operating frequency - operating times These operating times are specified for usage of Kendrion INTORQ bridge/half-wave rectifiers and coils with a con- nection voltage of 205 V DC at s and 0.7 I Kendrion INTORQ | BA 14.0217 | 07/2021...
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Spark suppressors are available for the rated voltages. Notice Kendrion INTORQ half-wave and bridge rectifiers and spark suppressors have not been de- signed for use in potentially explosive atmospheres. If the use of these electrical components is necessary, they must be installed within a control cabinet that is outside the explosive at- mosphere.
Dust explosive atmosphere (zone 22: non-conductive dusts) 100000 10000 1000 1000 Operating frequency S [h ] Fig. 5: Friction work as a function of the operating frequency BFK-458-ATEX for dust atmospheres Kendrion INTORQ | BA 14.0217 | 07/2021...
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10986 10799 21329 20317 28727 27237 34117 32181 48216 43233 73755 65483 110150 93224 Tab. 10: Permissible friction work [J], depending on the number of switching operations that is typical for facility acceptance tests Kendrion INTORQ | BA 14.0217 | 07/2021...
800 rpm 100000 10000 1000 1000 Operating frequency S [h ] Fig. 7: Friction work as a function of the operating frequency for the BFK-458-ATEX, for gas atmospheres, for the speed 1500 rpm Kendrion INTORQ | BA 14.0217 | 07/2021...
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1800 rpm 100000 10000 1000 1000 Operating frequency S [h ] Fig. 9: Friction work as a function of the operating frequency for the BFK-458-ATEX, for gas atmospheres, for the speed 2500 rpm Kendrion INTORQ | BA 14.0217 | 07/2021...
The user must ensure compliance with EMC Directive 2014/30/EC using appropriate controls and switching devices. NOTICE If a Kendrion INTORQ rectifier is used for the DC switching of the spring-applied brake and if the switching frequency exceeds five switching operations per minute, the use of a mains filter is required.
Brake completely installed Stator (not attached to the motor) Fig. 11: Positions of the adjustment dimensions that must be checked +0.1 / -0.05 +0.1 Size [mm] [mm] Tab. 12: Adjustment setting for hand-release Kendrion INTORQ | BA 14.0217 | 07/2021...
Rated voltage 32 NM Rated torque 1 pc. Qty. per box 40 W Rated power 25 H7 Hub diameter 17.03.21 Packaging date Anti-rust packaging: keep friction surface free of Addition grease! CE mark Kendrion INTORQ | BA 14.0217 | 07/2021...
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205 V DC Rated voltage 40 W Rated power 20 H7 Hub diameter No. 15049627 ID number 32 NM Rated torque 17.03.21 Date of manufacture Data matrix code CE mark CSA/CUS acceptance UL mark Kendrion INTORQ | BA 14.0217 | 07/2021...
Name plate ATEX holding brake (an example) Labeling Meaning II 3G Designation label according to ATEX II 3D directive 2014/34/EU Ex nA IIC T4 Gc X Designation label according to DIN EN Ex tc IIIC 120°C Dc X 60079-0 Kendrion INTORQ | BA 14.0217 | 07/2021...
DANGER Danger of explosion Increased temperatures on the surfaces and in the friction gap can result when the maxi- mum friction work and operating frequencies specified by Kendrion INTORQ are ex- ceeded. These can lead to ignition. ¾ Operation is only permitted within the specified specifications.
The diameter of the shaft shoulder must not be greater than the tooth root diameter of the hub. ¾ The form and position tolerances apply only to the materials mentioned. Consult with Kendrion IN- TORQ before using other materials; written confirmation is required for such usage.
Feeler gage Preparing the installation 1. Remove the packaging from the spring-applied brake and dispose of it properly. 2. Check the delivery for completeness. 3. Check the name plate specifications (especially the rated voltage)! Kendrion INTORQ | BA 14.0217 | 07/2021...
¾ If you have deviating operating conditions (e.g. additional load spectra with engaged brake), please contact Kendrion INTORQ for the proper dimensioning of the hub-side key connection. ¾ Secure the hub against axial displacement after you install it (e.g. with a circlip).
Mounting the rotor (without friction plate / without brake flange) Fig. 16: Assembly of the rotor Rotor End shield 1. Push the rotor on the hub. 2. Check if the rotor can be moved manually. Kendrion INTORQ | BA 14.0217 | 07/2021...
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Characteristics: screw kit for brake assembly on separately screwed-on flange, Page 24 ). 4. Remove the terminal clips and dispose of properly. Fig. 18: Tightening the screws with a torque wrench Kendrion INTORQ | BA 14.0217 | 07/2021...
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7. Use a torque wrench to tighten the socket head cap screws (refer to the Figure Tightening the screws with a torque wrench, Page 45). NOTICE Tightening torques: refer to the table Characteristics: screw kit for brake assembly on sep- arately screwed-on flange, Page 24. Kendrion INTORQ | BA 14.0217 | 07/2021...
2. Align the hole circle along the screw-in holes. 3. Mount the brake using the appropriate set of screws (refer to the figures in the chapters Mounting the brake, Page 44 and Spare parts list, Page 76 ). Kendrion INTORQ | BA 14.0217 | 07/2021...
Tighten the screws evenly (for tightening torques, refer to the table Characteristics: screw kit for brake assembly on separately screwed-on flange, Page 24 ). 3. Use the three screws to screw the flange to the end shield. Kendrion INTORQ | BA 14.0217 | 07/2021...
Fig. 22: Flange mounting for sizes 18 – 20 According to the table Characteristics: screw kit for brake assembly on separately screwed-on flange, Page 24 1. Place the flange against the end shield. Kendrion INTORQ | BA 14.0217 | 07/2021...
The screws must not press against the end shield. Fig. 23: Flange mounting for size 25 Hex screw Flange End shield According to the table Characteristics: screw kit for brake assembly on separately screwed-on flange, Page 24 Kendrion INTORQ | BA 14.0217 | 07/2021...
Charac- teristics: screw set, intermediate flange installation for double spring-applied brake , Page 25 (in the column "Screw kit for mounting an adapter flange on a stator"). Kendrion INTORQ | BA 14.0217 | 07/2021...
NOTICE With the double spring-applied brake design, when working with braking torques which are greater than the standard braking torque, you need to check the screws connecting the first brake. Please consult with Kendrion INTORQ! Cover ring assembly Fig. 25: Cover ring assembly...
No grease should be allowed to contact the friction surfaces. ¾ When assembling the stator, push the shaft sealing ring carefully over the shaft. The shaft should be located concentrically to the shaft sealing ring Kendrion INTORQ | BA 14.0217 | 07/2021...
7. Set the gap s evenly using the hex head screws and the feeler gauge. Refer to the table Ad- justment setting for hand-release, Page 36 for the values for the dimension s Kendrion INTORQ | BA 14.0217 | 07/2021...
The terminal pin sequence shown here does not match the actual order. Notice Kendrion INTORQ half-wave and bridge rectifiers and spark suppressors have not been de- signed for use in potentially explosive atmospheres. If the use of these electrical components is necessary, they must be installed within a control cabinet that is outside the explosive at- mosphere.
BEG-24x: U [V DC] = 0.45 • U [V AC] Spark suppressor: 14.198.00.xx (required once, select position) For most regional/national high-voltage mains voltages, this only makes sense for supplies on L1 and N. Kendrion INTORQ | BA 14.0217 | 07/2021...
The bridge-half-wave rectifiers are used to supply electromagnetic DC spring-applied brakes which are ap- proved for use with such rectifiers. Other use is only permitted with the approval of Kendrion INTORQ. Once a set overexcitation period has elapsed, the bridge-half-wave rectifiers switch over from bridge recti- fication to half-wave rectification.
Delayed engagement Fast engagement Mains Bridge Coil Mains Coil 7.7.4 Permissible current load at ambient temperature Fig. 37: Permissible current load If screwed to metal surface (good heat dissipation) For other installations (e.g. with adhesive) Kendrion INTORQ | BA 14.0217 | 07/2021...
Commissioning and operation Commissioning and operation Possible applications of the Kendrion INTORQ spring-applied brake NOTICE In case of high humidity: If condensed water and moisture are present, provide for an ap- propriate ventilation for the brake to ensure that all friction components dry quickly.
. The air gap must be zero and the rotor must rotate freely. 6. Switch off the supply to the motor and brake securely. 7. Connect the bridges to the motor terminals. Remove any extra neutral conductor. Kendrion INTORQ | BA 14.0217 | 07/2021...
This operational test must also be carried out! Fig. 38: Turning direction of the lever Size Hand force [N] Hand force [N] Standard braking torque Maximum braking torque 250* 330* 350* Tab. 16: Actuating forces * When used with a long lever Kendrion INTORQ | BA 14.0217 | 07/2021...
There is a risk of injury by electrical shock! The live connections must not be touched. 1. Switch on your drive system. 2. Perform a test braking procedure; if necessary, reduce the braking torque (depending on your specifi- cations and requirements) Kendrion INTORQ | BA 14.0217 | 07/2021...
The deviation must be less than ± 10%! ¾ When using bridge/half-wave rectifiers: After switching to one-way voltage, the measured DC voltage may drop to 45% of the voltage specified on the name plate. Kendrion INTORQ | BA 14.0217 | 07/2021...
(as delivered) torque value . 8.4.2 Operating procedures Operating procedures DANGER The friction lining and the friction surfaces must never contact oil or grease since even small amounts reduce the braking torque considerably. Kendrion INTORQ | BA 14.0217 | 07/2021...
DANGER Danger of explosion Increased temperatures on the surfaces and in the friction gap can result when the maxi- mum friction work and operating frequencies specified by Kendrion INTORQ are ex- ceeded. These can lead to ignition. ¾ Operation is only permitted within the specified specifications.
When there is low friction work for each switching operation, the brake's mechanical components may also limit the service life. The rotor-hub connection, the springs, the armature plate and the sleeves are particu- larly subject to operational wear. Kendrion INTORQ | BA 14.0217 | 07/2021...
After replacing the rotor, the original braking torque will not be reached until the run-in op- eration for the friction surfaces has been completed. After replacing the rotor, the run-in ar- mature plates and the flanges have an increased initial rate of wear. Kendrion INTORQ | BA 14.0217 | 07/2021...
– Flatness depending on the size Refer to the Design of end shield and shaft, Page 41 table. – Max. run-in depth = rated air gap Refer to the Characteristics for air for the size gap specifications, Page 23 table. Kendrion INTORQ | BA 14.0217 | 07/2021...
– Compare the measured voltage to the voltage specified on the name plate. A deviation of up to 10% is permitted. – When using bridge/half-wave rectifiers: After switching to one-way voltage, the measured DC volt- age may drop to 45% of the voltage specified on the name plate. Kendrion INTORQ | BA 14.0217 | 07/2021...
1. Remove the connection cables. 2. Loosen the screws evenly and then remove them. 3. Pay attention to the connection cable during this step! Remove the complete stator from the end shield. Kendrion INTORQ | BA 14.0217 | 07/2021...
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11. You can now install and adjust the new rotor and the complete stator. (Refer to Mounting the brake, Page 44.) 12. Re-connect the connection cables. 13. If necessary, deactivate the mechanical shutdown of the system. Kendrion INTORQ | BA 14.0217 | 07/2021...
Bore diameter [mm] keyway according to DIN 6885/1 Friction plate Flange Hard chrome-plated flange Centering flange (tacho flange) Cover ring Brake cover (degree of protection corre- sponds to IP65) Terminal box as mounting kit Kendrion INTORQ | BA 14.0217 | 07/2021...
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Cover ring Screw set; socket head cap screw DIN EN ISO for intermediate flange, double spring-ap- 4762 8.8 / size 25 10.9 plied brake Friction plate Flange Hard chrome-plated flange Centering flange (tacho flange) Kendrion INTORQ | BA 14.0217 | 07/2021...
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Over-excitation Holding current reduction rectifier voltage Coil voltage Size Coil voltage Size [V AC] [V DC] [V DC] BEG-561-255-030 06 – 25 06 – 14 BEG-561-255-130 16 – 25 BEG-561-440-030-1 06 – 25 Kendrion INTORQ | BA 14.0217 | 07/2021...
If the rectifier defect occurs again, replace the entire spring-applied brake, even if you cannot find any fault between turns or short cir- cuit to ground. The error may only occur on warming up. Kendrion INTORQ | BA 14.0217 | 07/2021...
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Defective rectifier Replace the defective rectifier with a suitable undamaged one. Voltage too low diode AC voltage is not Fuse is missing or mains voltage Select a connection with a proper fuse. defective Kendrion INTORQ | BA 14.0217 | 07/2021...
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Kendrion INTORQ GmbH Germany PO Box 1103 D-31849 Aerzen, Germany Wülmser Weg 5 D-31855 Aerzen, Germany +49 5154 70534-0 (Headquarters) +49 5154 70534-222 (Sales) Ê +49 5154 70534-200 info@intorq.com 应拓柯制动器(上海)有限责任公司 INTORQ (Shanghai) Co., Ltd. 上海市浦东新区泥城镇新元南路600 号6 号楼一楼B 座 No. 600, Xin Yuan Nan Road, Building No.
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