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- Page 1 SMONTAGOMME TYRE CHANGER DÉMONTE-PNEU REIFENMONTIERMASCHIN DESMONTADORA DE NEUMÁTIC M 322 Cod. 4-133617C del 11/2017 Italiano Manuale d’uso English Operator’s manual Français Utilisation et entretien Deutsch Betriebs und Wartungsanleitung Español Uso y mantenimiento www.hpa-faip.it info@hpa-faip.it...
- Page 2 For any question related to the correct tyre changer use or maintenance, contact your local official SIMPESFAIP dealer. Yours sincerely, SIMPESFAIP USER INFORMATION User Name_______________________________________________________________________ User Address_____________________________________________________________________ Model Number_____________________________________________________________________ Serial Number_____________________________________________________________________ Date of purchase____________________________________________________________________ Date of installation __________________________________________________________________ Support and spare parts manager_____________________________________________________________________ Phone number_____________________________________________________________________ Sales manager_____________________________________________________________________ Phone number______________________________________________________________________ M 322 Operator Manual...
- Page 3 Bead lubrication when removing the low profile tyres Reverse rims Mounting Standard wheels Mounting stiff, low profile tyres Reverse rim wheels Bead lubrication for correct mounting Inflating procedure Safety measures Lubrication and removal of the valve insert Tubeless tyre inflation M 322 Operator Manual...
- Page 4 Individuals and Dates Trained _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ M 322 Operator Manual...
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Page 5: Table Of Contents
2. SHIPPING, STORAGE AND HANDLING ..........76 2.1. UNPACKING ....................77 3. ASSEMBLY/HANDLING ................77 3.1. HOISTING/HANDLING ................79 4. INSTALLATION AREA ..................79 5. DESCRIPTION OF M 322 ................ 80 5.1. OPERATOR POSITION.................81 5.2. MACHINE COMPONENTS (MAIN OPERATING ELEMENTS OF THE MACHINE) ..............81 5.3. OPTIONAL ACCESSORIES ................83 6. - Page 6 11. INFORMATION AND WARNINGS REGARDING OIL .........101 12. INFORMATION AND WARNINGS ABOUT TYRE LUBRICATING FLUID ....................102 13. RECOMMENDED FIRE-EXTINGUISHING DEVICES ....... 102 14. GLOSSARY ................... 103 WIRING CIRCUIT DIAGRAM ..............107 PNEUMATIC DIAGRAM ................112 M 322 Operator Manual...
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Page 7: Getting Started
The owner or management is exclusively responsible for storing the documentation relative to qualified personnel. The M 322 family of tyre changers is designed and manufactured for mounting, demounting and inflating tyres for light vehicles (passenger cars, motorcycles - not intended for use for trucks) with a maximum external diameter of 38 inches and a maximum width of 12 inches. -
Page 8: General Warnings And Instructions
For example, never mount a 16.5” tyre on a 16” rim, or vice versa. It is very dangerous. Tyres and rims that do not correspond could explode, causing accidents. M 322 Operator Manual... - Page 9 Make sure that the cable is positioned so that no one will trip over it and it cannot be pulled. 9. Hazard of eye injuries. During the bead insertion and inflation phase, debris, dust and fluids could be projected into the air. Remove any debris present in the tread of the M 322 Operator Manual...
- Page 10 22. The operator must pay close attention to the warnings on the equipment labels before starting the machine. 23. Clamp the rim on the wheel support plate during inflation. M 322 Operator Manual...
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Page 11: Label Positioning
418135 LABEL, ROTATION DIRECTION LABEL, HAZARD OF ELECTRIC 425211 SHOCK LABEL, MODEL SERIAL NUM- 4-133620 LABEL M 322 4-133623 LABEL M 322 (FS VERSION) 4-200131A LABEL HPA/FAIP 446598 ELECTRIC DISCONNECTION BEAD BREAKER HAZARD 446431 WARNING PLATE TURNTABLE HAZARD WARN- 446433... - Page 12 Code Label Description HEAD HAZARD WARNING 446435 PLATE INFLATION HAZARD WARNING 446430 PLATE 470135 LABEL, BEAD BREAKER PEDAL LABEL, OPEN/CLOSE SELF- 470136 CENTERING CHUCK PEDAL M 322 Operator Manual...
- Page 13 (ONLY FS VERSION) DANGER WARNING DECALS part n. 446442. Danger - pressurised container part n. 425211A. Risk of electrocution. part n. 446431. Crush hazard, bead breaker part n. 446433. Crush hazard, turntable part n. 446431. Crush hazard, head M 322 Operator Manual...
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Page 14: Electrical And Pneumatic Connection
- A, Fig. 2 - and fit a differential safety circuit-breaker with 30 mA residual current; that are suitably sized in accordance with the indications provided on the machine data plate (Fig. 1); socket; the machine must not be con- nected to domestic sockets. M 322 Operator Manual... -
Page 15: D Technical Data
11.5 M 322 115Volt/1ph 60Hz 0.75 11.5 200/230Volt/1ph 50/60Hz DV 0.75 6-15 1200 10.2 115Volt/1ph 60Hz DV 0.75 6-15 1200 10.2 400Volt/3ph 50Hz DV 0.9/1.25 6-12 11.6 12 Volt DC Battery 100 Ah 1000 AIR MOTOR M 322 Operator Manual... -
Page 16: Air Pressure
• Do not exceed the pressure recommended by the tyre manufacturer. Always match the tyre and rim dimensions. • Avoid personal injury or death 1. Never exceed these pressure limitations: 220 psi (15 bar). 150 psi (10 bar). M 322 Operator Manual... -
Page 17: Additional Rim/Tyre Information
2. Employers are required to make sure that every employee demonstrates and maintains the ability to work on the wheels safely, including the performance of the following activities: M 322 Operator Manual... -
Page 18: Preliminary Checks
The tyre changer must be transported in its original packaging and stowed in the position shown on the packaging itself. - Packaging dimensions: .........................835 mm ........................1140 mm ........................990 mm - Weight with packaging: ......................192 kg ........................202 kg Ambient conditions for machine transport and storage Temperature: range from -25° ÷ +55°C. M 322 Operator Manual... -
Page 19: Unpacking
CAUTION! Before removing the machine from the pallet, make sure the items showed below have been removed from the pallet. - Remove the upper part of the packing, check the machine for transit damage and identify M 322 Operator Manual... - Page 20 - Fit the pin and tighten the screws C (fig. 6) until slight resistance is felt when rotating the arm. Fitting the column - Fit the column onto the threaded studs. - Fasten the column to the casing with the nuts and washers A (fig.7). M 322 Operator Manual...
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Page 21: Hoisting/Handling
Install the machine in compliance with all the applicable safety standards, includ- ing, but not limited to, those issued by OSHA. WARNING IMPORTANT: for the correct and safe operation of the machine, the lighting level in the place of use should be at least 300 lux. M 322 Operator Manual... -
Page 22: Description Of M 322
- Temperature 0°C ÷ 50°C. 5. DESCRIPTION OF M 322 The M 322 is an electropneumatic tyre changer. The machine is compatible with any type of drop-centre single-piece rims with the di- mensions and weights indicated in the paragraph TECHNICAL DATA. -
Page 23: Operator Position
MOUNTING/DEMOUNTING DEVICE - for mounting/demounting tyre onto/from wheel. PRESSURE GAUGE WITH INFLATION BUTTON - on FS version only TURNTABLE - rotating device for clamping wheels. M 322 Operator Manual... - Page 24 M 322 Operator Manual...
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Page 25: Optional Accessories
(optional), consult the relevant operator's and maintenance manual provided with the documentation of the accessory. 5.3. OPTIONAL ACCESSORIES See the document "ORIGINAL ACCESSORIES FOR TYRE CHANGER" for a complete list of optional accessories. M 322 Operator Manual... -
Page 26: Basic Procedures - Use
See fig. 14. Find the position of rim well A on the rim. Find the largest width B and the smallest width C. The tyre must be mounted and demounted with the wheel on the turntable with the smallest width side C facing upwards. M 322 Operator Manual... - Page 27 (refer to “Approved mounting/demounting procedure for runflat and UHP tyres”). CAUTION! Remove the old weights from the rim before starting work operations. M 322 Operator Manual...
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Page 28: Bead Breaking
Repeat the same procedure on the other side of the tyre. - Remove any old balancing counterweights. - Lubricate the tyre thoroughly around the entire circumference of the bottom and top bead to facilitate demounting and avoid damage to the beads (fig.18). M 322 Operator Manual... -
Page 29: Wheel Clamping
Clamping alloy or special wheels from the outer side is recommended to prevent scratching. - Place the wheel on the clamps, press the wheel slightly downwards and press the pedal G (Fig. 20) to clamp the wheel. M 322 Operator Manual... -
Page 30: Demounting
- Fit the bead lifter lever (I, Fig. 26) between the mounting head and the tyre bead. CAUTION! When working with alloy wheels or wheels with easily damaged paint, we recom- mend fitting the specific plastic protectors on the lever. M 322 Operator Manual... - Page 31 If the tyre has an inner tube, move the arm out of the working position then remove the inner tube. - Repeat the same procedure to break the other bead (fig. 29). - Move the arm out of the working position, then remove the tyre from the wheel. M 322 Operator Manual...
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Page 32: Mounting
- Press the turntable control pedal (F, Fig. 31) to ro- tate clockwise and mount the bead. Use the rim well space, pressing onto the right hand sidewall to reduce torsion on the bead as the wheel rotates (fig. 32). M 322 Operator Manual... -
Page 33: Approved Uhp And Run Flat Tyre Demounting And Mounting Procedure
CAUTION! Always comply with the national safety regulations, which may be more restrictive with respect to this manual, following the principle that the more restrictive standard takes precedence over the less restrictive one. M 322 Operator Manual... - Page 34 4. Never bring your head or other body parts close to a tyre during inflation or bead insertion operations. This machine is not a safety device against the possible explosion risk of tyres, air chambers or rims. M 322 Operator Manual...
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Page 35: Tyre Inflation
(Fig. 34). - Move the horizontal arm fully into the working position (Fig. 35) - Lower the vertical arm to touch the wheel (fig. 36), then lock the arm in this position M 322 Operator Manual... -
Page 36: Special Procedure (Fs Version)
- Lower the vertical arm to touch the wheel (fig. 41), then lock the arm in this position - Remove the valve core if it has not already been removed (Fig. 42). - Connect the air hose Doyfe inflator connector to the valve stem (Fig. 43). M 322 Operator Manual... - Page 37 (fig. 46). - Press the inflation pedal in the inter- mediate position to inflate the tyre. Check the pressure gauge frequently to ensure that the pressure NEVER exceeds the maximum pressure specified by the tyre manufacturer. M 322 Operator Manual...
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Page 38: Troubleshooting
- Remove the wheel from the tyre changer. 7. TROUBLE SHOOTING The turntable does not rotate when the rotation pedal is pressed Power cord conductor shorting to ground. ➥ Check the wiring. Motor shorted. ➥ Replace the motor. M 322 Operator Manual... - Page 39 Turntable will not rotate in either direction Inverter fault. ➥ Replace the inverter. Turntable will not turn in either direction Inverter fault. ➥ Replace the inverter. Belt broken. ➥ Replace the belt. Gear unit clamped. ➥ Replace the gear unit. M 322 Operator Manual...
- Page 40 The “Spare parts” handbook does not authorise the user to carry out work on the machine with the exception of those operations explicitly described in the User Manual. It only enables the user to provide the technical assistance service with precise information, to minimise delays. M 322 Operator Manual...
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Page 41: Maintenance
While cleaning, try as far as possible to prevent dust from forming or rising. CAUTION! SIMPESFAIP declines all liability for claims derived from the use of non-original spare parts or accessories. M 322 Operator Manual... - Page 42 The following information is therefore provided to prevent the release of these substances and to improve the use of natural resources. Electrical and electronic equipment should never be disposed of in the usual municipal M 322 Operator Manual...
- Page 43 Precautions when using oil - Avoid contact with skin. - Avoid formation and spreading of oil mists into the atmosphere. - Adopt the following simple sanitary precautions: your skin or remove its natural protective oil; M 322 Operator Manual...
- Page 44 Precautions for the use of lubricant fluid for tyres - Avoid sprays or contact with the skin. - Avoid sprays or contact with eyes. - Do not inhale the fumes. - Adopt the following simple sanitary precautions: advice; M 322 Operator Manual...
- Page 45 2 - Edge or bracing. This is a metal fabric or textile insert, in the area of the outer bead part. It protects the casing plies from rubbing against the rim. M 322 Operator Manual...
- Page 46 9 - Liner This is a vulcanised, compound layer, im- permeable to air, inside tubeless tyres. 10 - Filling This is a generally triangular rubber profile, above the side ring; it provides rigidity for the bead and gradually offsets the abrupt uneven thickness M 322 Operator Manual...
- Page 47 – b) shoulder height – c) tubeless anchoring (HUMP) – d) valve hole – e) ventilation opening – f) off set – g) central hole diameter – h) attachment hole centre to centre i) keying diameter – j) rim well. M 322 Operator Manual...
- Page 48 It is generally used for mounting low profile tyres. Air delivery regulator. Union allowing regulation of the air flow. Bead breaking. Operation that allows the tyre bead to be detached from the rim edge. M 322 Operator Manual...
- Page 49 X1 Power plug Fuse QS1 Inverter AP1 Single / two-speed motor circuit board S2 Two speed inverter SQ1 Two-speed micro-switch M1 Single phase motor SQ2 Micro-switch (clockwise rotation) M3 Three phase motor SQ3 Micro-switch (anticlockwise rotation) 3-ph M 322 Operator Manual...
- Page 50 1-ph M 322 Operator Manual...
- Page 51 DV - 3Ph M 322 Operator Manual...
- Page 52 DV - 1Ph M 322 Operator Manual...
- Page 53 M 322 Operator Manual...
- Page 54 Turntable valve Bead breaker valve Bead breaker cylinder Right turntable cylinder Left turntable cylinder Swivel connector Delivery valve Tank Relief valve Pneumatic motor Air motor valve 5V - 3P Inflation limiter unit Automatic distributor for rapid discharge M 322 Operator Manual...
- Page 55 STANDARD VERSION M 322 Operator Manual...
- Page 56 VERSION WITH AIR MOTOR M 322 Operator Manual...
- Page 57 FS VERSION M 322 Operator Manual...
- Page 58 VERSION WITH AIR MOTOR AND FS M 322 Operator Manual...
- Page 59 Notes M 322 Operator Manual...
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