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Champion Simplex Operation & Service Manual

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MCGUIRE AIR COMPRESSORS INC
OPERATION & SERVICE MANUAL
THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS
BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT. READ, UNDERSTAND
AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT TO PREVENT
INJURY OR EQUIPMENT DAMAGE.
CQF3475 v.02
MCGUIRE AIR COMPRESSORS INC
Control Panel
Simplex Units
1-888-229-9999
August 06, 2019
1-888-229-9999

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Summary of Contents for Champion Simplex

  • Page 1 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Control Panel OPERATION & SERVICE MANUAL Simplex Units THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT. READ, UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE.
  • Page 2 1-888-229-9999 Safety and Operation Precautions Champion compressors are the result of advanced engineering and skilled manufacturing. To be assured of receiving maximum service from this machine, the owner must exercise care in its operation and maintenance. This book is written to give the operator and maintenance department essential information for day-to-day operation, maintenance and adjustment.
  • Page 3  Do not exceed the rated maximum pressure values shown on the nameplate.  Do not operate unit if safety devices are not operating properly. Check periodically. Never bypass safety devices. Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019...

  • Page 4: Table Of Contents

    4.12 With Protection Circuit - with Hour Meter & Selector Switch - 208V thru 575V, 3 Phase..19 4.13 3 Phase Hydrovane Simplex Control Panel ................20 4.14 1 Phase Hydrovane Simplex Control Panel ................21 Section 5 – Parts List ........................... 22 No Protection Circuit - 115V ......................

  • Page 5: Section 1 - Revision History

    Second Release 08-06-19 Third Release Section 2 – General Info The Simplex Control System uses relay based devices to control the operation of the simplex compressor unit. 2.1 Features  NEMA 1 Enclosure (NEMA 4 optional)  120VAC Relay Controlled ...

  • Page 6: Section 3 - Control Panel Start Up And Operation

    1. Ensure the selector switch is in the OFF position (if equipped). 2. Apply power to the control panel. 3. Press the START/RESET button (if equipped). See Figure 3-1 below for the layout of the selector switch and push buttons on the Simplex Control Panel. ELAPSED TIME...

  • Page 7: Motor Jog

     If not equipped with selector switch, main disconnect can be closed and automatic sequencing will be provided by the pressure switch. Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC...

  • Page 8: Section 4 - Wiring Diagrams

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams No Protection Circuit - 115V, 1 Phase 347CAS546-01 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 9: No Protection Circuit - 208V Thru 230V, 1 Phase

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams (cont.) No Protection Circuit - 208V thru 230V, 1 Phase 344CAS546-01 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 10: No Protection Circuit - 208V Thru 575V, 3 Phase

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams (cont.) No Protection Circuit - 208V thru 575V, 3 Phase 343CAS546-01 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 11: With Protection Circuit - 115V, 1 Phase

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams (cont.) With Protection Circuit - 115V, 1 Phase 348CAS546-02 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 12: With Protection Circuit - 208V Thru 230V, 1 Phase

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams (cont.) With Protection Circuit - 208V thru 230V, 1 Phase 346CAS546-02 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 13: With Protection Circuit - 208V Thru 575V, 3 Phase

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams (cont.) With Protection Circuit - 208V thru 575V, 3 Phase 345CAS546-02 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 14: No Protection Circuit - With Hour Meter & Selector Switch - 115V, 1 Phase

    1-888-229-9999 Section 4 – Wiring Diagrams (cont.) No Protection Circuit - with Hour Meter & Selector Switch - 115V, 1 Phase 347CAS546-L2-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 15: No Protection Circuit - With Hour Meter & Selector Switch - 208V Thru 230V, 1 Phase

    Section 4 – Wiring Diagrams (cont.) No Protection Circuit - with Hour Meter & Selector Switch - 208V thru 230V, 1 Phase 344CAS546-L2-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC...

  • Page 16: No Protection Circuit - With Hour Meter & Selector Switch - 208V Thru 575V, 3 Phase

    Section 4 – Wiring Diagrams (cont.) No Protection Circuit - with Hour Meter & Selector Switch - 208V thru 575V, 3 Phase 343CAS546-L2-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC...

  • Page 17: With Protection Circuit - With Hour Meter & Selector Switch - 115V, 1 Phase

    Section 4 – Wiring Diagrams (cont.) 4.10 With Protection Circuit - with Hour Meter & Selector Switch - 115V, 1 Phase 348CAS546-L2-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 18: With Protection Circuit - With Hour Meter & Selector Switch - 208V Thru 230V, 1 Phase

    Section 4 – Wiring Diagrams (cont.) 4.11 With Protection Circuit - with Hour Meter & Selector Switch - 208V thru 230V, 1 Phase 346CAS546-L2-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC...

  • Page 19: With Protection Circuit - With Hour Meter & Selector Switch - 208V Thru 575V, 3 Phase

    Section 4 – Wiring Diagrams (cont.) 4.12 With Protection Circuit - with Hour Meter & Selector Switch - 208V thru 575V, 3 Phase 345CAS546-L2-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC...

  • Page 20: Phase Hydrovane Simplex Control Panel

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams (cont.) 4.13 Hydrovane Simplex Control Panel, 3 Phase 301HHS546-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 21: Phase Hydrovane Simplex Control Panel

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 4 – Wiring Diagrams (cont.) 4.14 Hydrovane Simplex Control Panel, 1 Phase 302HHS546-00 Ref. Drawing Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 22: Section 5 - Parts List

    NEMA 1 CONTROL PANEL, WITH HOUR METER AND SELECTOR SWITCH -N4-L2 NEMA 4 CONTROL PANEL, WITH HOUR METER AND SELECTOR SWITCH No Protection Circuit - 115V Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC...
  • Page 23 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 24: No Protection Circuit - 208V, 230V, & 460V

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 5 – Parts List (cont.) No Protection Circuit - 208V, 230V, & 460V Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 25 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 26: No Protection Circuit - 208V (25-30Hp) & 230V (30Hp)

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 5 – Parts List (cont.) No Protection Circuit - 208V (25-30hp) & 230V (30hp) Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 27 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 28: No Protection Circuit - 575V

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 5 – Parts List (cont.) No Protection Circuit - 575V Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 29 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 30: With Protection Circuit - 115V

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 5 – Parts List (cont.) With Protection Circuit - 115V Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 31 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 32: With Protection Circuit - 208V, 230V, & 460V

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 5 – Parts List (cont.) With Protection Circuit - 208V, 230V, & 460V Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 33 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 34: With Protection Circuit - 208V (25-30Hp) & 230V (30Hp)

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 5 – Parts List (cont.) With Protection Circuit - 208V (25-30hp) & 230V (30hp) Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 35 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 36: With Protection Circuit - 575V

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Section 5 – Parts List (cont.) With Protection Circuit - 575V Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 37 TERMINAL BLOCK,END PLATE 24CA6985 PUSH BUTTON, RESET, OVERLOAD (NOT SHOWN) Contactor coil replacement PART # AMP RATING CONTACTOR TYPE VP1039975 15-40 VP1039976 VP1064513 VP1064516 80-95 Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 38: Section 6 - Aftermarket

    5 & 7.5 TEN011727 KIT,SCP CONVERSION,460V/3PH,5/7.5HP 230V TO 460V TEN011728 KIT,SCP CONVERSION,460V/3PH,10HP 230V TO 460V TEN011729 KIT,SCP CONVERSION,460V/3PH,15HP 230V TO 460V TEN011730 KIT,SCP CONVERSION,460V/3PH,25HP Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 39: Selector Switch

    KIT, TEST-OFF-AUTO SWITCH TEN012070 ITEM PART # DESCRIPTION TEN010375 SWITCH-SELECTOR,3-POS,TEST-OFF-AUTO TEN001323 LEGEND PLATE HOLDER TEN001150 TEST-OFF-AUTO LEGEND PLATE M2439 WIRE, 18 GA 4 FT Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 40: Hour Meter

    HOURMETER,115V,N1 M2439 WIRE, 18 GA 4 FT KIT, HOURMETER, NEMA 4 TEN012492 ITEM PART # DESCRIPTION VP1114782 HOURMETER,115V,N4 M2439 WIRE, 18 GA 4 FT Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

  • Page 41: Notes

    MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Notes Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 42 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Notes Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 43 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999 Notes Simplex Control Panel CQF3475 v.02 Operation & Service August 06, 2019 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...
  • Page 44 MCGUIRE AIR COMPRESSORS INC 1-888-229-9999  For additional information, contact your local representative or visit: www.championpneumatic.com/contactus.aspx ©2019 Gardner Denver, Inc. Printed in U.S.A. MCGUIRE AIR COMPRESSORS INC 1-888-229-9999...

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