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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDyn T R911336703 Edition 02 Synchronous Torque Motors Instructions...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG I/73 Rexroth IndraDyn T Synchronous Torque Motors Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de Sicherheitshinweise! safety instructions! sécurité...
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II/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG III/73 Rexroth IndraDyn T Synchronous Torque Motors Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
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IV/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG V/73 Rexroth IndraDyn T Synchronous Torque Motors Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
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VI/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG VII/73 Rexroth IndraDyn T Synchronous Torque Motors Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými persoanelor cu stimulatoare cardiace, vsadki ali slušnimi aparati!
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VIII/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu машините...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG IX/73 Rexroth IndraDyn T Synchronous Torque Motors Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
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X/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG XI/73 Rexroth IndraDyn T Synchronous Torque Motors Table of Contents Table of Contents Page About this Documentation.................... 13 Validity of this Documentation ......................13 Additional Documentation ........................13 Presentation of Information........................13 Safety Instructions....................... 15 About this Chapter..........................15 Appropriate Use............................
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XII/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Table of Contents Page 6.2.2 Mounting Stators with Cooling Jacket and Housing................34 6.2.3 Mounting the Rotor..........................36 Electrical Connection ........................... 39 6.3.1 Notes..............................39 6.3.2 Power Connection of Stators with Connection Cable................ 39 6.3.3...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 13/73 Rexroth IndraDyn T Synchronous Torque Motors About this Documentation About this Documentation Validity of this Documentation This operating manual is directed at fitters, operators, service engineers and system operators and contains basic information on the handling of the rotor and stator motor components of an India T kit motor from delivery to disman‐...
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14/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors About this Documentation NOTICE Non-compliance with this safety instructions can result in material damage. Symbols Symbol Meaning Reference to supplementary documentation This note gives important information, which must be observed.
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 15/73 Rexroth IndraDyn T Synchronous Torque Motors Safety Instructions Safety Instructions About this Chapter Please observe the general safety instructions in this chapter and the safety- related guidelines and handling instructions in this manual. This will prevent personal hazards, material damage and errors.
Improper use of the motors and failure to follow the safety instructions in this document may result in material damage, personal injury, electric shock or, in extreme cases, to death! For damage due to non-compliance with the safety instructions, Bosch Rexroth does not assume any liability. Product and Technology-dependent Safety Instructions 2.6.1...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 17/73 Rexroth IndraDyn T Synchronous Torque Motors Safety Instructions Rotating parts! Danger to life, risk of injury, severe personal injury or material damage! ● Secure key and/or transmission elements against ejection. ● Install covers on dangerous rotating machine parts before start-up.
18/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Safety Instructions ● Temperature-sensitive components may not come into contact with the motor surface. Ensure appropriate mounting distance of connection ca‐ bles and other components. 2.6.5 Electrostatic sensitive devices (ESD) Rexroth motors contain parts which underlie an electrostatic danger.
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 19/73 Rexroth IndraDyn T Synchronous Torque Motors Scope of Delivery Scope of Delivery The total scope of a delivery is specified on the delivery or consignment note. However, the contents may be distributed over several packages. Each indi‐...
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20/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors...
The coolant inlet must be at the bottom in principle and the coolant outlet at the top. Refer to the project planning manual Rexroth IndraDyn T for the position and sizing of the coolant connection thread. Anti-corrosion agents must be added to the motor's coolant system. Also re‐...
22/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors About this Product Product Identification 4.2.1 Type Code MST Fig.4-1: Type code MST...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 23/73 Rexroth IndraDyn T Synchronous Torque Motors About this Product 4.2.2 Rating Plate MST An individual rating plate with the precise type designation and technical data is provided for each stator. Attach the rating plate to an well visible point of the machine.
24/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors About this Product 4.2.3 Type Code MRT Fig.4-3: Type code MRT...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 25/73 Rexroth IndraDyn T Synchronous Torque Motors About this Product 4.2.4 Rating Plate MRT Type of machine Type designation Designation of origin UL mark Manufacturer Rotor mass in kg CE conformity mark Code number of the test authority...
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26/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 27/73 Rexroth IndraDyn T Synchronous Torque Motors Transport and Storage Transport and Storage Notes about Transport (Shipping) Instructions The motor components (rotor and stator) must be transported in their original package taking classes 2K2, 2B1, 2C2, 2S2, 2M1 specified acc. to DIN EN 60721-3-2 into account.
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28/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Transport and Storage ① Lifting eye bolt for transport Fig.5-1: Lifting eye bolt on MST450E with housing (example) Liquids or dirt might ingress into the motor! NOTICE The lifting eye bolts are glued tightly into the stator housing on stator models MST210 / 290 / 360.
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 29/73 Rexroth IndraDyn T Synchronous Torque Motors Transport and Storage Fig.5-3: Placing motor components Product Storage Store the motors in their original package at a dry, dust free, vibration free and light protected place without direct solar radiation. Please observe classes 1K2, 1B1, 1C1,1S1,1M2 specified for storage acc.
30/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Transport and Storage Storage Times Independently of the storage time of the motors (observe the warranty claim), the function is preserved under observance and execution of additional measures at start-up.
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 31/73 Rexroth IndraDyn T Synchronous Torque Motors Installation Installation General Information The machine manufacturer has to consider the special characters of his construction and must work out special mounting instruc‐ tions for the rotor and stator motor components. The machine manufacturer's mounting instructions are the only binding guide‐...
MST530 without taking into account the con‐ structional features of the machine. The dimension sheets also show parts that are required but are maybe not included in the Bosch Rexroth delivery and must be appropriately dimensioned and provided by the user.
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 33/73 Rexroth IndraDyn T Synchronous Torque Motors Installation 1. Check whether the components are damaged. Damaged components may not be mounted. 2. Hold tools, auxiliary material, measuring and test equipment ready and make sure that the rotor can be mounted in a clean, dry and dust-free environment.
34/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation Stator fixing thread Stator Dimensions Number MST210S M5 / 10 mm deep 12 (cable outlet side) MST210T M5 / 11 mm deep 12 (both sides) MST251 M5 / 11 mm deep...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 35/73 Rexroth IndraDyn T Synchronous Torque Motors Installation ● In general, the stator must be connected to the machine via all mounting holes. ● All screwed connections must be provided with a liquid screw lock. See also "Screw lock"...
36/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation [Nm] at µ 0.12 Frame size Screws (property class 8.8) MST360 M16 x ... MST450 / 530 M20 x ... Tightening torque in Newton meters µ Coefficient of friction Fig.6-4:...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 37/73 Rexroth IndraDyn T Synchronous Torque Motors Installation Fixing thread on rotor Rotor Dimensions Number MRT251F M6 / 14 mm deep MRT290B M6 / 14 mm deep MRT290D MRT290E M6 / 14 mm deep MRT291C M6 / 14 mm deep...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 39/73 Rexroth IndraDyn T Synchronous Torque Motors Installation Frame size... axial radial 1280 1910 3190 1660 2480 4130 1940 2920 4860 9710 14560 4590 Fig.6-8: Magnetic attractive forces during assembly Electrical Connection 6.3.1 Notes Direct connection to the 50/60 z external sup‐...
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40/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation Minimum distance 10 mm Outside diameter of connection cable Bending radius ① Strain relief of cable gland at stator Fig.6-9: Cable gland with strain relief Bending radius R...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 41/73 Rexroth IndraDyn T Synchronous Torque Motors Installation Cross-section Cross-section Connection ca‐ Diameter D Required power wire Stator of connection of control wires [mm] cross-section [mm²] wires [mm²] MST130A-0200-F... -NNNN INK0678 1.5 mm² - / - 9.8 ±0.3...
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42/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation Cross-section Cross-section Connection ca‐ Diameter D Required power wire Stator of connection of control wires [mm] cross-section [mm²] wires [mm²] MST291C-0018-F...-D303 MST291D-0010-F...-D303 Wires AWG12 4.0 ±0.2 MST291E-0010-F...-D303 MST291Z-0035-F...-S004 INK0653 2 x 0.75...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 43/73 Rexroth IndraDyn T Synchronous Torque Motors Installation type E (multiple installation) and a reduction factor of 0.8 was taken in‐ to account for double cabling. Diameter D relates on the outer diameter of the separate wires for sin‐...
44/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation Pay particular attention to the following issues when cutting the cables to length and installing the connections: ● Careful execution of the ground connection and the shield connection to meet EMC directives.
46/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation Terminal Box Connection for Frame Size 360 / 450 / 530 Terminal box example Fig.6-16: Terminal box MST360 / MST450 / MST530B,-C,-E Connection overview of terminal ① Total shield connection via cable clamp of strain relief in the cable gland ②...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 47/73 Rexroth IndraDyn T Synchronous Torque Motors Installation Terminal Box for Double Cabling - Frame Size 530G / 530L Stators of frame sizes 530G and 530L are connected to the motor via two power cables. Terminal box at MST530G / MST530L Fig.6-18:...
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48/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation ● The terminal box can only be used for double cabling where power connection is concerned. ● The double cabling connection diagram shows a proposed circuit. When planning the double cabling, please note the applicable installation regulations at the installation site of the machine.
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 49/73 Rexroth IndraDyn T Synchronous Torque Motors Installation Run the power cable through the opening into the terminal box up to the cable gland and attach the cable including cable gland to the terminal box. The cable gland of the power cable features an O-ring. Ensure that the O-ring is actually seated in the gland of the power cable during assem‐...
50/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation If seals are inserted improperly or not at NOTICE all, the degree of protection of the motor will be lost! Before attaching the terminal box cover to the terminal box, check the glued-in seal at the terminal box cover to verify that it is in a proper state and at the correct position.
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 51/73 Rexroth IndraDyn T Synchronous Torque Motors Installation 6.3.5 Sensors Encoder Encoder and encoder connection components are not included in the scope of delivery of the motor. Select the components according to the require‐ ments of the machine.
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52/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Installation ● The supply lines are not allowed to exert any force on the motor-sided screwed connections. ● The connection diagrams of the product documentation serve to create system circuit diagrams. The drive compo‐...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 53/73 Rexroth IndraDyn T Synchronous Torque Motors Installation Stator size MST ... Pressure drop [bar]. Required coolant flow [l/min] 14.0 16.5 10.0 Fig.6-25: Coolant flow and pressure drop...
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54/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 55/73 Rexroth IndraDyn T Synchronous Torque Motors Commissioning and Operation Commissioning and Operation Safety WARNING High electrical voltage! Danger to life, risk of injury due to electric shock. Live parts are dangerous. Do not open any covers or flange sockets during operation.
56/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Commissioning and Operation Operation During operation, adhere to the ambient and operation conditions and techni‐ cal data specified in the project planning manual Rexroth IndraDyn T. Checks during operation: Pay attention to exceptional noise.
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 57/73 Rexroth IndraDyn T Synchronous Torque Motors Maintenance and Repair Maintenance and Repair Cleaning and Servicing Danger! Electric voltage! Operations in the vi‐ WARNING cinity of live parts are extremely dangerous. Work required on the electric system may only be carried out by skilled electricians.
● Log all maintenance measures in the machine maintenance plan. Bosch Rexroth recommends the following maintenance measures based on the machine manufacturer's maintenance plan: Measure Interval According to the specifications in the ma‐...
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DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 59/73 Rexroth IndraDyn T Synchronous Torque Motors Maintenance and Repair ● Information on the rating plate of the products in question, particularly type codes and serial numbers ● Your contact data (phone number, fax number, e-mail address)
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60/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 61/73 Rexroth IndraDyn T Synchronous Torque Motors Disassembly Disassembly Fatal injury due to errors during the activation DANGER of motors or work on moving elements! ⇒ Do not work on running or unprotected machines. ⇒ Secure the machine against accidental movements and against unauthor‐...
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62/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 63/73 Rexroth IndraDyn T Synchronous Torque Motors Environmental Protection and Disposal Environmental Protection and Disposal The disposal of the motor components can be done in the normal recycling process under consideration of the respective valid national regulations.
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64/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Environmental Protection and Disposal The symbol indicating "separate collection" for all batteries and accumulators is the crossed-out wheeled bin. End users in the EU are legally bound to return used batteries. Outside the validity of the EU Directive 2006/66/EC, the particularly applicable regulations must be followed.
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 65/73 Rexroth IndraDyn T Synchronous Torque Motors Troubleshooting Troubleshooting 11.1 Proceed as Follows: Possible causes for the malfunctioning of IndraDyn T-motors can be limited to the following areas: ● Motor cooling circuit and temperature curve ●...
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66/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 67/73 Rexroth IndraDyn T Synchronous Torque Motors Technical Data Technical Data Technical Data and operating characteristic curves for all motor types are de‐ scribed in the project planning manual Rexroth IndraDyn T.
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68/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors...
DOK-MOTOR*-MBT********-IT02-EN-P Bosch Rexroth AG 69/73 Rexroth IndraDyn T Synchronous Torque Motors Appendix Appendix 13.1 Declaration of Conformity Fig.13-1: CE declaration of conformity (original)
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70/73 Bosch Rexroth AG DOK-MOTOR*-MBT********-IT02-EN-P Rexroth IndraDyn T Synchronous Torque Motors Appendix Fig.13-2: CE declaration of conformity...
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