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Phoenix Props Kylo V2 assembly instructions This is to help you put this saber together, give you an idea where all the screws go, how the parts assemble and so on. This is a example of the unpacked saber you will get.
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Here you see the 2 different clip spacers, the clip, screws and wires. The black 8mmtall bar should be used when you plan on using the saber to hang on your belt for cosplay. If you only will display your saber and cliping it on a belt is not important then use the silver 4mm bar.
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Here is an exposed view of the upper section. The 3 blade plugs are fixed with a setscrew. The Quillion setscrew is M2.5 and the main blade in M3. The 2 quillion emitters screw on. Please pay attention to which side they are on. Each one is only guaranteed to align right on the side it’s attached to when you got it.
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The lower section also disassembles some. You can unscrew the red endcap and inside, you will see a hand engraved number. This number should match the display plate you have as well. Once you unscrew the redcap, you can stick a finger in the core and then turn the core out.
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If you wish to remove the blade plugs, it’s very simple. Here is how you do it. Please be aware, this is a M2.5 screw and as a very small screw, and if you’re not careful it can strip. So please be careful to avoid overtightening to not strip it out.
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To remove the mainplade/core there are 2 M3 set screws under the shroud on the back side. These screws are also acessable with the shroud on.
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When you want to add in the red wire, look under the saber with the core out. There is a 3mm hole to the left of the spacer location, under the saber. The wire will simply be plugged in and the wire will stay in place without any glue.
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Here is where you place the blue wires. You may have to cut them a little shorter. I gave extra for safety. You can simply epoxy them down. Be careful at the top as only a small part is hidden, so don’t use much glue otherwise you’ll see the glue through the shroud when it’s put on.
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You can see one of the round head screws that holds the shroud, lower and upper section all in place. There are 2 more to the left and right of this along the side. These screws are M3 and please be careful when tightening these to prevent stripping.
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primary switch. This will allow you to simply press here to activate the saber.
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Here you will see the location on the core for the secondary switch. There is a small square recess for the switch. You will see, when the shroud is put on that the switch should peek out in the long slot on the side.
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