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Summary of Contents for Matco T3 ECO
- Page 1 Basics Manual Semi-automatic English...
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Page 2: Table Of Contents
Basics Manual Inhoudsopgave FOREWORD ..............................2 SAFETY ............................... 3 ..............................3 AFE USE ........................... 4 UALIFIED PERSONNEL ..........................4 CCIDENT PREVENTION USE ................................5 ..............................6 THER RISKS ..........................6 HE SCOPE OF THIS MANUAL INSTALLATION ............................7 ..............................7 NPACKING .............................. -
Page 3: Foreword
Additionally included in this basic manual are: • Machine specific manual • CE declaration SERVICE In the event of a malfunction, contact: Matco International. Tel: +31 (0) 850 49 49 90 E-mail: service@matco-international.com SPARES Order spare parts at: Matco International Hamburgweg 16,... -
Page 4: Safety
Basics Manual 2 Safety 2.1 Safe use We use the following symbols to warn about dangers and possible sources of risk. Get to know them well! Ignoring a warning can lead to personal injury and/or damage to this equipment or other machinery. -
Page 5: Qualified Personnel
Basics Manual 2.2 Qualified personnel Our definition of "qualified personnel" in this context is "personnel with a thorough knowledge of the equipment itself and how to operate and maintain it safely". Qualified personnel must be physically fit enough to perform the necessary tasks, have a good knowledge of all the relevant safety precautions and be trained to install, operate and/or maintain the equipment safely. -
Page 6: Use
Basics Manual 3 Use 3.1 Intended use The fully automatic wrapping machine, hereinafter also referred to simply as “the installation”, may only be used for wrapping pallets of the suitable products that meet the data as stated in the description. In case of doubt, the manufacturer must be consulted for permission. Using the installation in any way other than specified in the description can lead to danger, e.g. -
Page 7: Other Risks
Basics Manual 3.4 Other risks In terms of design and construction, everything has been done to protect users from possible dangers. However, some risks cannot be entirely eliminated. Users must be aware of the following: • The risk of entering a dangerous area •... -
Page 8: Installation
Basics Manual 4 Installation Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. 4.1 Unpacking Unpack the installation carefully and check for any transport damage. Retain the pallet, fixings and wrapping material for possible future transport or dispose of it in accordance with the appropriate waste handling regulations. -
Page 9: Electrical Connection
Basics Manual 4.6 Electrical connection Attention: Hazardous electrical voltage. Failure to observe warnings and safety measures may result in a fatal accident, personal injury or damage to equipment. Connecting to a power source: • The preferred way to connect the installation is via a power cable with a plug, connected to an earthed mains socked that is protected by a circuit breaker or fuse. -
Page 10: Maintenance
Basics Manual Maintenance Attention: Switch off the main switch and secure it with a padlock before performing any maintenance on the installation. Ensure that no one else can switch on the installation. Ensure that safety guards and suchlike are installed when the installation is activated. -
Page 11: Maintenance Schedule
Basics Manual 5.2.1 Maintenance schedule Maintenance frequency 1000 2000 hours hours hours hours hours hours hours Clean daily Check cutting wire Check cutting blade Clean photocell lens Chain under turntable Sprockets turntable Timing belt pulley for pre- stretch String for pre-stretch Bearings Running wheels film carriage... -
Page 12: Inspections
Basics Manual 5.3 Inspections Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. Attention: Tracing faults can possibly require checking while the installation is under power. Take care to observe the safety regulations concerning working on live equipment (active parts). - Page 13 Basics Manual Cutting wire construction Check the condition of the glow / cutting wire (for A700 AW machine) Check, and if necessary adjust the cutting wire to the correct tension. Check whether the cutting wire is clean of dust or impurities Check that the cutting wire does not come into unwanted contact with other parts (such as cables and air hoses) Cutting blade construction...
- Page 14 Matco T3 ECO Manual English...
- Page 15 Manual Matco T3 ECO Table of Contents OPERATION .............................1-1 ..........................1-1 SSENTIAL OMPONENTS ......................1-2 XPLANATION SSENTIAL OMPONENTS ............................. 1-2 ESCRIPTION TECHNICAL DETAILS ..........................2-3 ..............................2-3 ACHINE ............................... 2-3 LECTRICAL ............................2-3 IZE AND EIGHT OPERATION .............................3-4 ..........................3-4 NSERTING FILM ROLL ............................
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Page 16: Operation
Manual Matco T3 ECO 1 Operation 1.1 Essential Components Attention: The machine may not be used if protective covers are not present Essential Components 1 Turntable 4 Operation 2 Film carriage 5 Ramp 3 Mast Matco International... -
Page 17: Explanation Essential Components
Manual Matco T3 ECO 1.2 Explanation Essential Components 1. Turntable The pallet to be wrapped is placed on this turntable. When installation is started, it will start turning. It automatically stops at its '0 position' at the end of the cycle. -
Page 18: Technical Details
Manual Matco T3 ECO 2 Technical Details 2.1 Machine Speed 3-12 revolutions per minute Clear height Min. 2800 mm Environment Clean, dry, not aggressive Operating temperature 0 to +45 2.2 Electrical Connection 1x230 VAC - 50 Hz, with protective earth Installed power 0.9 kW... -
Page 19: Operation
Manual Matco T3 ECO 3 Operation Inserting film roll 1 - Insert new film roll (unwinding direction depends on which side the “cling” is). 2 - Apply film according to the drawing below. CI = CLING INSIDE (Adhesive side on the inside) The film must be loaded into the braking system like this when using a "differential cling"... -
Page 20: Operator Panel
Manual Matco T3 ECO 3.3 Operator Panel Matco International... -
Page 21: Explanation Operator Panel
Manual Matco T3 ECO 3.4 Explanation Operator Panel From the operator panel you can directly apply manual operation to the wrapper. Menu keys Selection up/change screen Exit selection Select page select Select down confirm Manual operation Turn turntable Film carriage up... -
Page 22: Operating Screens
Manual Matco T3 ECO 3.5 Operating Screens From the panel you can change the parameters of your wrapping program. Changing values Set-> Ent Change field Set-> Set Exit input field Esc Switch screen selection up/down Set speed for the turntable/film carriage. - Page 23 Manual Matco T3 ECO Top sheet settings. Time: The time the film carriage is lowered before the machine stops for placing top sheet. After placing the top sheet, press start again for the continuation of the wrapping program Top sheet:...
- Page 24 Manual Matco T3 ECO The login screen for changing the language. Via machine state-> page button Some screens are protected against modifications. Password 111 for language adjustment Language choice after logging in. Choose language set 1 to 4 Matco International...
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Page 25: Tree Structure
Manual Matco T3 ECO 4 Tree structure page Matco International... -
Page 26: Components
Manual Matco T3 ECO 5 Components Machine parts with quantity and part number 5.1 Turntable Matco International... - Page 27 Manual Matco T3 ECO Turntable Type III NO. QTY. Part number Description 1 3010185 Turntable 1 3010619 motor mast 1 3010620 Motor reductor 8 9000 M10X30 Hexacon bolt 8 9000 spring washer 10 8 9000 flat washer 10 4 9000...
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Page 28: Column
Manual Matco T3 ECO 5.2 Column Matco International... - Page 29 Manual Matco T3 ECO Lifting frame Type III NO. QTY. Part number Description 1 3010627 reducer bottom board 4 9000 M10x30 Hex bolt 8 9000 Flat washer 10 8 9000 Spring washer 10 2 9000 Nut M8 x12 1 3010628...
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Page 30: Film Carriage
Manual Matco T3 ECO 5.3 Film Carriage Matco International... - Page 31 Manual Matco T3 ECO Film head brake Type III NO. QTY. Part number Description 2 9000 M5x20 Hexacon socket bolt 2 9000 Flat washer 5 1 3010648 Sprocket cover 2 3010649 Supporting rod 1 3010037 Star grip button M8 1 3010024...