Matco A400 Manual
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Matco A400 Manual

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Basics Manual Semi-automatic
English

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Summary of Contents for Matco A400

  • Page 1 Basics Manual Semi-automatic English...

  • Page 2: Table Of Contents

    Basics Manual Inhoudsopgave FOREWORD ..............................2 SAFETY ............................... 3 ..............................3 AFE USE ........................... 4 UALIFIED PERSONNEL ..........................4 CCIDENT PREVENTION USE ................................5 ..............................6 THER RISKS ..........................6 HE SCOPE OF THIS MANUAL INSTALLATION ............................7 ..............................7 NPACKING ..............................

  • Page 3: Foreword

    Additionally included in this basic manual are: • Machine specific manual • CE declaration SERVICE In the event of a malfunction, contact: Matco International. Tel: +31 (0) 850 49 49 90 E-mail: service@matco-international.com SPARES Order spare parts at: Matco International Hamburgweg 16,...

  • Page 4: Safety

    Basics Manual 2 Safety 2.1 Safe use We use the following symbols to warn about dangers and possible sources of risk. Get to know them well! Ignoring a warning can lead to personal injury and/or damage to this equipment or other machinery.

  • Page 5: Qualified Personnel

    Basics Manual 2.2 Qualified personnel Our definition of "qualified personnel" in this context is "personnel with a thorough knowledge of the equipment itself and how to operate and maintain it safely". Qualified personnel must be physically fit enough to perform the necessary tasks, have a good knowledge of all the relevant safety precautions and be trained to install, operate and/or maintain the equipment safely.

  • Page 6: Use

    Basics Manual 3 Use 3.1 Intended use The fully automatic wrapping machine, hereinafter also referred to simply as “the installation”, may only be used for wrapping pallets of the suitable products that meet the data as stated in the description. In case of doubt, the manufacturer must be consulted for permission. Using the installation in any way other than specified in the description can lead to danger, e.g.

  • Page 7: Other Risks

    Basics Manual 3.4 Other risks In terms of design and construction, everything has been done to protect users from possible dangers. However, some risks cannot be entirely eliminated. Users must be aware of the following: • The risk of entering a dangerous area •...

  • Page 8: Installation

    Basics Manual 4 Installation Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. 4.1 Unpacking Unpack the installation carefully and check for any transport damage. Retain the pallet, fixings and wrapping material for possible future transport or dispose of it in accordance with the appropriate waste handling regulations.

  • Page 9: Electrical Connection

    Basics Manual 4.6 Electrical connection Attention: Hazardous electrical voltage. Failure to observe warnings and safety measures may result in a fatal accident, personal injury or damage to equipment. Connecting to a power source: • The preferred way to connect the installation is via a power cable with a plug, connected to an earthed mains socked that is protected by a circuit breaker or fuse.

  • Page 10: Maintenance

    Basics Manual Maintenance Attention: Switch off the main switch and secure it with a padlock before performing any maintenance on the installation. Ensure that no one else can switch on the installation. Ensure that safety guards and suchlike are installed when the installation is activated.

  • Page 11: Maintenance Schedule

    Basics Manual 5.2.1 Maintenance schedule Maintenance frequency 1000 2000 hours hours hours hours hours hours hours Clean daily Check cutting wire Check cutting blade Clean photocell lens Chain under turntable Sprockets turntable Timing belt pulley for pre- stretch String for pre-stretch Bearings Running wheels film carriage...

  • Page 12: Inspections

    Basics Manual 5.3 Inspections Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. Attention: Tracing faults can possibly require checking while the installation is under power. Take care to observe the safety regulations concerning working on live equipment (active parts).
  • Page 13 Basics Manual Cutting wire construction Check the condition of the glow / cutting wire (for A700 AW machine) Check, and if necessary adjust the cutting wire to the correct tension. Check whether the cutting wire is clean of dust or impurities Check that the cutting wire does not come into unwanted contact with other parts (such as cables and air hoses) Cutting blade construction...
  • Page 14 Matco A400 Manual English...
  • Page 15 Manual Matco A400 Table of Contents OPERATION ..............................1 ..........................1 SSENTIAL COMPONENTS ..............................2 IMENSIONS TECHNICAL DATA ............................3 ..............................3 ACHINE ..............................3 LECTRIC ..........................3 IMENSIONS AND WEIGHT OPERATION ..............................4 ............................. 4 NSERTING FILM ROLL ............................5 ONTROL PANEL ........................

  • Page 16: Operation

    Manual Matco A400 1 Operation 1.1 Essential components Caution: The machine may not be used if protective covers are not present Drive system Column Control panel Film carriage Photocell load height Foil cutting unit Base protection Lower frame Turntable Drive protection...

  • Page 17: Dimensions

    Manual Matco A400 1.2 Dimensions...

  • Page 18: Technical Data

    Manual Matco A400 2 Technical Data 2.1 Machine Speed 3-12 revolutions per minute Clearance height Min. 3000mm Environment Clean, dry, non-aggressive Operating temperature 0 to +45 2.2 Electric Connection 1x230 VAC - 50 Hz, with protective earth Installed power 1.1 kW...

  • Page 19: Operation

    Manual Matco A400 3 Operation Inserting film roll 1 - Place a film roll (direction of unwinding depends on the side of the cling). 2 - Apply film according to the illustration below. CI = CLING INSIDE (adhesive side inside) This is how the film has to be placed in the braking system if the adhesive side is on the inside of the film, when unwinding it from the film roll.

  • Page 20: Control Panel

    Manual Matco A400 3.2 Control panel...

  • Page 21: Explanation Of Control Panel

    Manual Matco A400 3.3 Explanation of control panel Example of HSK of A400 This button starts the automatic winding programme. After pressing the “START” button, the blue lamp lights up. You will hear a signal for 2 seconds as a start warning.

  • Page 22: Control Screens

    Manual Matco A400 3.4 Control screens The control panel is a so-called “Touch panel”. The various functions as described in this manual can be operated by touching the screen. 3.4.1 Main menu Via this screen, you can switch to all underlying screens by using the buttons.

  • Page 23: Manual Operation

    Manual Matco A400 3.4.2 Manual operation This is the menu for manual operation of the winding machine. Operation of rotation arm Film carriage goes up Operation of rotation arm Pincher out Pincher in Back to the main menu...

  • Page 24: Programme Parameters

    Manual Matco A400 3.4.3 Programme parameters Enter parameters per programme. A login code is required to make changes to the winding programmes: Username: operator Password: Programme selection, select programme for changes. Active function is green. Open selected programme menu.
  • Page 25 Manual Matco A400 Winding parameters 3.4.3.1 Adjustable parameters per programme: windings (left field up / right field down) Windings at the underside: number of windings at the underside of the pallet. Reinforcement windings: number of windings at a specific height. These windings allow you to apply extra windings at a specific place.
  • Page 26 Manual Matco A400 Time parameters 3.4.3.2 Adjustable programme parameters: times (in 0.1 s) Required time for the reinforcement windings. The set time determines the height at which you want to apply reinforcement windings. Required time for the overlap, to determine how long the foil carriage has to move over...

  • Page 27: Messages

    Base protection switched on Remove obstruction under base protection. Fault of freq. controller Reset controller on HMI. If this does not work, turn off the machine for 1 minute and restart it. In case of no result, call Matco International.
  • Page 28 Manual Matco A400 If purchased Interruption of walk-in Remove obstruction between walk-in protection. protection...

  • Page 29: Supplier Information

    Manual Matco A400 3.4.5 Supplier information 3.4.6 Statistics Installation statistics Operating hours counter: The field next to this graphic representation shows how many hours the machinery is in operation. Day counter: The field next to this graphic representation shows how many pallets have been wound that day.

  • Page 30: Service / System Data

    At 0%, it will change to red. Service message main menu. The message becomes visible when service is required. When this becomes visible, please contact the service of Matco international, so that they can help further.

  • Page 31: Tree Diagram Of Menus

    Manual Matco A400 4 Tree diagram of menus...

  • Page 32: Components

    Manual Matco A400 5 Components Machine components with number and article number 5.1 Turntable...
  • Page 33 Manual Matco A400 NO. QTY. Part Number Description 08137413 Base frame 1650 A series 08137769 Rear plate 08137490 Coverplate chain 1650 08137424 Turn disc A series 1650 08137734 Roller shaft 08137841 Roller 08138880 Motor Flange 08137947 Mounting Strip 000.263.600.860 Geared motor 0,55 kW 28 Rpm...

  • Page 34: Column

    Manual Matco A400 5.2 Column...
  • Page 35 Manual Matco A400...
  • Page 36 Manual Matco A400 NO. QTY. Part Number Description 08137516 Column Frame 08137560 Front Plate Cover 08137537 Frame Gliding Trolley 08137814 Gliding Trolley Shaft 08131975 Diaboolwiel 08137815 Gliding Trolley Spacing Ring 000.201.020.010 Ball Bearing 08140364 End stop Bracket 08140365 Threaded Strip...

  • Page 37: Film Carriage

    Manual Matco A400 5.3 Film carriage NO. QTY. Part Number Description 901.127.232.050 Pre-stretch foil unit 901.127.232.130 Pre-strech roller 901.127.232.091 Matco International cover low 901.127.232.150 Pallet detection sensor 901.127.232.140 Friction roller...
  • Page 38 Manual Matco A400...
  • Page 39 Manual Matco A400...
  • Page 40 Manual Matco A400...
  • Page 41 Manual Matco A400 NO. QTY. Part Number Description 08140617 Foil unit frame 08141740 Frame sensor plate 08140383 Door 000.272.050.060 Roll Alluminium 08141763 Door sensor plate 000.172.205.140 Door Lever Latches 08140629 Nylon washer (M8) 000.272.050.080 Roll Alluminium 08137762 Pre-stretch roller 000.272.050.070...
  • Page 42 Manual Matco A400 000.728.802.001 Excenter 000.186.885.140 Keyway 6x6x40 000.180.472.240 Circlip Ï24 x 1,2 000.180.471.120 Circlip Ï12x1 000.180.916.115 Set Screw M5x10 000.187.379.210 Fitting Bolt (M6) 8x16 000.180.933.160 Hex Bolt Screw M6x16 000.189.021.060 Large Washer M6 000.180.125.060 Washer M6 000.180.933.123 Hex Bolt Screw M5x30 000.180.933.175...
  • Page 43 Manual Matco A400 NO. QTY. Part number Description 08137762 Pre-stretch roller 08140762 Spacer stretch roller 08137639 Pulley T10 Z=42 B=16 000.201.017.772 Flange bearing 000.186.885.140 Keyway 6x6x40 000.180.916.115 Set Screw M5x10 000.180.916.146 Socket Set Screw M6x6 Black 000.180.125.060 Washer M6 000.180.933.155...
  • Page 44 Manual Matco A400 NO. QTY. Part number Description 08145323 Foil unit trans. MI cover 08140642 Perspex Plate - orange 08140610 Rubber gasket 08140361 Cover mount 000.187.380.330 Butt.head screw flange M6x10...
  • Page 45 Manual Matco A400 NO. QTY. Part number Description 08140059 Mountingplate 000.180.912.140 Hex Socket Screw M6x12 000.180.125.060 Washer M6 000.180.912.010 Hex Socket Screw M3x16 NO. QTY. Part number Description 08138410 Friction Roll 30mm 08138407 Roll Bearing Holder 000.201.055.420 Needle Roller Bearing 000.238.050.130...

  • Page 46: Drive System

    Manual Matco A400 5.4 Drive system...
  • Page 47 Manual Matco A400 NO. QTY. Part number Description 08140469 Motor Mount 08137828 Belt Loop Pipe 08137517 Belt Pulley Base 08137837 Washer Motor 000.201.010.008 Ball Bearing 08137518 Belt Pulley Flange 08137827 Belt Guiding Pulley 08137829 Belt Guiding Pulley Shaft 000.263.600.870 Motor Reductor 0.25kW 22rpm...

  • Page 48: Control Panel

    Manual Matco A400 5.5 Control panel...
  • Page 49 Manual Matco A400 NO. QTY. Part number Description 08140347 Control box 08140512 Filling Block 08140350 Door plate 08140351 Rubber Doorseal 000.172.300.060 Hinge C48/A48 08140429 Hinge plate 000.412.400.540 Straight Swivel 08140472 Protection Tube 000.412.400.390 Counter Nut 000.172.205.130 Door Lock 000.180.934.060 Hex Nut M6 000.180.125.060...

  • Page 50: Film Cutting Unit

    Manual Matco A400 5.6 Film cutting unit NO. QTY. Part number Description 08138201 Solenoid Magnet 08140369 Protection Cover 08138203 Safety Cover 08138204 Cutting Tool 000.180.934.050 Hexagon Nut M5 000.180.125.040 Washer M4 000.180.933.040 Hexagon Tap Bolt M4x10...

This manual is also suitable for:

A700Basics

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