Matco A900 CC Manual
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Matco A900 CC Manual

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Basics Manual Semi-automatic
English

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Summary of Contents for Matco A900 CC

  • Page 1 Basics Manual Semi-automatic English...

  • Page 2: Table Of Contents

    Basics Manual Inhoudsopgave FOREWORD ..............................2 SAFETY ............................... 3 ..............................3 AFE USE ........................... 4 UALIFIED PERSONNEL ..........................4 CCIDENT PREVENTION USE ................................5 ..............................6 THER RISKS ..........................6 HE SCOPE OF THIS MANUAL INSTALLATION ............................7 ..............................7 NPACKING ..............................

  • Page 3: Foreword

    Additionally included in this basic manual are: • Machine specific manual • CE declaration SERVICE In the event of a malfunction, contact: Matco International. Tel: +31 (0) 850 49 49 90 E-mail: service@matco-international.com SPARES Order spare parts at: Matco International Hamburgweg 16,...

  • Page 4: Safety

    Basics Manual 2 Safety 2.1 Safe use We use the following symbols to warn about dangers and possible sources of risk. Get to know them well! Ignoring a warning can lead to personal injury and/or damage to this equipment or other machinery.

  • Page 5: Qualified Personnel

    Basics Manual 2.2 Qualified personnel Our definition of "qualified personnel" in this context is "personnel with a thorough knowledge of the equipment itself and how to operate and maintain it safely". Qualified personnel must be physically fit enough to perform the necessary tasks, have a good knowledge of all the relevant safety precautions and be trained to install, operate and/or maintain the equipment safely.

  • Page 6: Use

    Basics Manual 3 Use 3.1 Intended use The fully automatic wrapping machine, hereinafter also referred to simply as “the installation”, may only be used for wrapping pallets of the suitable products that meet the data as stated in the description. In case of doubt, the manufacturer must be consulted for permission. Using the installation in any way other than specified in the description can lead to danger, e.g.

  • Page 7: Other Risks

    Basics Manual 3.4 Other risks In terms of design and construction, everything has been done to protect users from possible dangers. However, some risks cannot be entirely eliminated. Users must be aware of the following: • The risk of entering a dangerous area •...

  • Page 8: Installation

    Basics Manual 4 Installation Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. 4.1 Unpacking Unpack the installation carefully and check for any transport damage. Retain the pallet, fixings and wrapping material for possible future transport or dispose of it in accordance with the appropriate waste handling regulations.

  • Page 9: Electrical Connection

    Basics Manual 4.6 Electrical connection Attention: Hazardous electrical voltage. Failure to observe warnings and safety measures may result in a fatal accident, personal injury or damage to equipment. Connecting to a power source: • The preferred way to connect the installation is via a power cable with a plug, connected to an earthed mains socked that is protected by a circuit breaker or fuse.

  • Page 10: Maintenance

    Basics Manual Maintenance Attention: Switch off the main switch and secure it with a padlock before performing any maintenance on the installation. Ensure that no one else can switch on the installation. Ensure that safety guards and suchlike are installed when the installation is activated.

  • Page 11: Maintenance Schedule

    Basics Manual 5.2.1 Maintenance schedule Maintenance frequency 1000 2000 hours hours hours hours hours hours hours Clean daily Check cutting wire Check cutting blade Clean photocell lens Chain under turntable Sprockets turntable Timing belt pulley for pre- stretch String for pre-stretch Bearings Running wheels film carriage...

  • Page 12: Inspections

    Basics Manual 5.3 Inspections Attention: Only allow qualified personnel to perform the following tasks. Observe all the safety instructions in this manual and all other relevant documentation. Attention: Tracing faults can possibly require checking while the installation is under power. Take care to observe the safety regulations concerning working on live equipment (active parts).
  • Page 13 Basics Manual Cutting wire construction Check the condition of the glow / cutting wire (for A700 AW machine) Check, and if necessary adjust the cutting wire to the correct tension. Check whether the cutting wire is clean of dust or impurities Check that the cutting wire does not come into unwanted contact with other parts (such as cables and air hoses) Cutting blade construction...
  • Page 14 Matco A900 CC Manual English...
  • Page 15 Manual Matco A900 CC Table of Contents OPERATION ..............................1 ..........................1 SSENTIAL COMPONENTS ..............................2 IMENSIONS TECHNICAL DATA ............................3 ..............................3 ACHINE ..............................3 LECTRIC ..........................3 IMENSIONS AND WEIGHT OPERATION ..............................4 ............................. 4 NSERTING FILM ROLL ............................

  • Page 16: Operation

    Manual Matco A900 CC 1 Operation 1.1 Essential components Caution: The machine may not be used if protective covers are not present. 1 Mast 2 Film carriage 3 Rotation arm 4 Portal 5 Control panel 6 Stand support 7 Cutting clamp unit + film clamp...

  • Page 17: Dimensions

    Manual Matco A900 CC 1.2 Dimensions...

  • Page 18: Technical Data

    Manual Matco A900 CC 2 Technical Data 2.1 Machine Speed 3-12 revolutions per minute Clearance height Min. 4000mm Environment Clean, dry, non-aggressive Operating temperature 0 to +30 2.2 Electric Connection 1x230 VAC - 50 Hz, with protective earth Installed power 2.5 kW...

  • Page 19: Operation

    Manual Matco A900 CC 3 Operation 3.1 Inserting film roll 1 - Place a film roll (direction of unwinding depends on the side of the cling). 2 - Apply film according to the illustration below F = Film roll G = Guided roll...

  • Page 20: Control Panel

    Manual Matco A900 CC 3.2 Control panel The push / switch buttons below can be found on the control panel of an A900. This button starts the automatic winding programme. This button stops the automatic winding programme. This button resets the automatic winding programme.

  • Page 21: Control Screens

    Manual Matco A900 CC 3.3 Control screens The control panel is a so-called “Touch panel”. The various functions as described in this manual can be operated by touching the screen. 3.3.1 Main menu Via this screen, you can switch to all underlying screens by using the buttons.

  • Page 22: Manual Operation

    Manual Matco A900 CC 3.3.2 Manual operation This is the menu for manual operation of the winding machine. Operation of rotation arm. Film carriage goes up. Film carriage goes down. Back to the main menu. Next/previous menu.
  • Page 23 Manual Matco A900 CC 3.3.2.1 Manual operation of cutting clamp unit Second manual control screen for cutting clamp unit Cutting clamp unit to centre position Cutting clamp unit to end position Cutting clamp unit back to basic position Manual heating of the cutting unit...

  • Page 24: Programme Parameters

    Manual Matco A900 CC 3.3.3 Programme parameters Enter parameters per programme. A login code is required to make changes to the winding programmes: Username: operator Password: Programme selection, select programme for changes. Active function is green. Open selected programme menu...
  • Page 25 Manual Matco A900 CC 3.3.3.1 Winding parameters Adjustable parameters per programme: windings (left field up / right field down) Windings at the underside: number of windings at the underside of the pallet. Reinforcement windings: number of windings at a specific height. These windings allow you to apply extra windings at a specific place.
  • Page 26 Manual Matco A900 CC 3.3.3.2 Film release parameters Adjustable programme parameters: film release (left field up/right field down) Required film release in case of acceleration/deceleration of the winding machine. 100% = tight / 0% = loose (variable setting) Required film release at the underside of the pallet.
  • Page 27 Manual Matco A900 CC 3.3.3.4 Speed parameters Adjustable programme parameters: speed Required speed of the turntable during the upward stroke of the film carriage. Required speed of the turntable during the downward stroke of the film carriage. Required speed of the turntable (snail represents low and the hare high speed).

  • Page 28: Messages

    Fault of freq. controller Reset controller on HMI. If this does not work, turn off the machine for 1 minute and restart it. In case of no result, call Matco International. Time out wipe-off flap Remove obstruction in wipe-off flap...
  • Page 29 Manual Matco A900 CC If purchased Time out Seal Unit back in basis Remove obstruction in Seal Unit track.

  • Page 30: Supplier Information

    Manual Matco A900 CC 3.3.5 Supplier information 3.3.6 Statistics In this menu you will find various installation statistics. The following functions are included in this screen: Operating hours counter: The field next to this graphic representation shows how many hours the machinery is in operation.

  • Page 31: Service / System Data

    At 0%, it will change to red. Service message main menu. The message becomes visible when service is required. When this becomes visible, please contact the service of Matco international, so that they can help further.

  • Page 32: Tree Diagram Of Menus

    Manual Matco A900 CC 4 Tree diagram of menus...

  • Page 33: Components

    Manual Matco A900 CC 5 Components Machine components with number and article number 5.1 Stand support...
  • Page 34 Manual Matco A900 CC NO. QTY. Part number Description 08130609 Stand Support 08130614 Portal Holder 000.189.850.816 Chemicale Anchor 000.189.851.160 Quick build Anchor M16x145 000.189.850.940 Threaded Shaft M16x190 08130615 Mountingplate Electro Cabinet 08130616 Wire Trunking 000.416.700.570 Mounting Bracket FTX 000.180.125.200 Washer M20 000.180.125.080...

  • Page 35: Portal

    Manual Matco A900 CC 5.2 Portal...
  • Page 36 Manual Matco A900 CC...
  • Page 37 Manual Matco A900 CC NO. QTY. Part number Description 08136166 Portal Frame 08136167 Top Plate 08130639 Protection Plate Small 08130635 Coverplate 08130628 Top Cover Portal 08130655 Oil Nipple Holder 08131984 Sensor Bracket 08130722 Clamping Profile 08136170 Motor Plate 08130656 Chainwheel Motor...

  • Page 38: Rotation Arm

    Manual Matco A900 CC 5.3 Rotation arm...
  • Page 39 Manual Matco A900 CC NO. QTY. Part number Description 08130658 Frame Rotation Arm 08130691 Drive Adapter 08130697 Chain Wheel arm 08130699 Sensor Cam 08130700 Mounting Bracket 000.707.012.713 Mountingbracket Cablechain 000.173.200.156 Indop PE 000.186.885.590 Parallel Key 20x12x90 000.180.125.060 Washer M6 000.180.933.160 Hex Bolt Screw M6x16 000.180.125.100...

  • Page 40: Mast

    Manual Matco A900 CC 5.4 Mast...
  • Page 41 Manual Matco A900 CC NO. QTY. Part number Description 08130705 Frame Mast 08130713 Switch Cam 08130716 Fill-up Ring 08130717 Protection Plate 000.721.815.120 Fill-up Tube Short 000.721.815.110 Fill-up tube 000.217.360.050 Chainwheel 10-B1 Z=14 000.217.100.160 Tensioning Wheel 08130730 Drive Chain Mast 000.263.343.730 Motorreductor (Standard oil) 000.414.100.212...

  • Page 42: Film Carriage Support

    Manual Matco A900 CC 5.5 Film carriage support...
  • Page 43 Manual Matco A900 CC NO. QTY. Part number Description 000.726.400.306 Frame Foil Holder 000.700.001.283 Gliding Block 000.700.001.293 Gliding Block 000.722.805.000 Tensioner 000.728.201.001 Foil Tube Holder 000.728.301.001 Under Plate 000.721.806.000 Nylon Fill-up Tube 000.241.100.170 Friction Plate 08130950 FIll Up Ring Foil Holder 000.272.050.380...

  • Page 44: Film Carriage

    Manual Matco A900 CC 5.6 Film carriage...
  • Page 45 Manual Matco A900 CC...
  • Page 46 Manual Matco A900 CC...
  • Page 47 Manual Matco A900 CC...
  • Page 48 Manual Matco A900 CC NO. QTY. Part number Description 08130251 Frame Foil Carrier 000.763.019.010 Gearwheel (250%) 000.763.065.000 Gearwheel (250%) 000.728.001.400 Couplings Axle 000.728.000.701 Drive Shaft 000.727.015.620 Breaking Roll 000.721.828.201 Fill up Sleeve 000.272.050.327 Roll Aluminium 08130253 Sensorbracket Foil Carrier 08129948...
  • Page 49 Manual Matco A900 CC 000.722.200.100 Sticker Foil Transit FW 000.510.100.130 Safety Sticker 000.510.100.150 Safety Sticker 000.181.481.320 Spring Pin Ï3x20 000.180.125.060 Washer M6 000.180.933.165 Hex Bolt Screw M6x20 000.187.991.135 Countersunkhead Screw M6x20 000.189.021.060 Large Washer M6 000.180.934.060 Hex Nut M6 000.180.933.170 Hex Bolt Screw M6x25 000.180.125.080...

  • Page 50: Film Clamp

    Manual Matco A900 CC 5.7 Film clamp...
  • Page 51 Manual Matco A900 CC...
  • Page 52 Manual Matco A900 CC NO. QTY. Part number Description 08135759 Frame 08143535 Top Plate 08135753 Foil Clamp Left 08135760 Foil Clamp Right 000.157.100.120 Tube Clamp 2-piece aluminium 08140341 Air pipe 000.301.004.220 Stop 1/8 000.301.030.369 Air connector 000.204.012.210 Slide Bearing Ï12 000.189.891.220...

  • Page 53: Cutting Clamp Unit

    Manual Matco A900 CC 5.8 Cutting clamp unit...
  • Page 54 Manual Matco A900 CC...
  • Page 55 Manual Matco A900 CC NO. QTY. Part number Description 08135462 Fixation Bracket 08135451 Fixation Arm 08135793 Cilinder Mount 08135455 Fixation Adjustable arm 08133351 Covercap 08135502 Cilinder Cover 08135798 Hinge Plate 08135799 Rubber Flap 08135800 Clamping Strip 08135484 Cilinder bracket 08132774...
  • Page 56 Manual Matco A900 CC 000.180.934.160 Hex Nut M16 000.180.931.790 Hex Bolt Screw M16x260 000.180.125.160 Washer M16 000.180.125.060 Washer M6 000.180.933.170 Hex Bolt Screw M6x25 000.180.985.100 Locknut M6 000.180.125.100 Washer M10 000.180.125.080 Washer M8 000.180.933.250 Hex Bolt Screw M8x35 000.180.934.080 Hex Nut M8 000.180.933.285...

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