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FICEP 1001 DFB Programming And Operating Manual

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Line Model:
1001 DFB
Serial number:
32292
Programming
and operating manual

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Summary of Contents for FICEP 1001 DFB

  • Page 1 Line Model: 1001 DFB Serial number: 32292 Programming and operating manual...
  • Page 2 Programming and operating manual Model 1001 DFB Blank page FICEP S.p.A.

  • Page 3: Introduction

    Keep this manual for all future references; in the event of loss or damage, ask for a new copy to FICEP After Sales Service.
  • Page 4 Programming and operating manual Model 1001 DFB Blank page FICEP S.p.A.

  • Page 5: Symbols Used In This Manual

    Model 1001 DFB Programming and operating manual Symbols used in this manual Subjects and concepts expressed in the paragraphs marked by this symbol are par- ticularly important. Warnings included in the paragraphs marked by this symbol, if disregarded can be dangerous for things and/or per- sons.
  • Page 6 Programming and operating manual Model 1001 DFB Blank page FICEP S.p.A.

  • Page 7: Table Of Contents

    Model 1001 DFB Programming and operating manual INDEX INTRODUCTION ......................3 Symbols used in this manual ......................... 5 INDEX ..........................7 CHAPTER 1: SYSTEM DESCRIPTION ................ 11 Introduction of the system ........................11 Possible layout of a standard system ....................11 Identification of the machine plates position..................
  • Page 8 Programming and operating manual Model 1001 DFB Drilling-milling operations table ......................40 Cutting operations table ........................42 Setup ..............................43 Drilling-Milling operations setup window ..................... 43 Cutting operation setup window ......................47 Codes describing the tool and the operations types ................48 Setup general page ..........................
  • Page 9 Model 1001 DFB Programming and operating manual CHAPTER 10: MAINTENANCE AND TROUBLE SHOOTING ........102 Signalling and messages ........................102 Display of Input/Output (I/O) condition ..................... 103 Dynamic synoptic ..........................105 Summary of all commands of menu “View” and “Setup”............... 106 “Debug”...
  • Page 10 Programming and operating manual Model 1001 DFB Blank page FICEP S.p.A.

  • Page 11: Chapter 1: System Description

    Model 1001 DFB Programming and operating manual CHAPTER 1: SYSTEM DESCRIPTION Introduction of the system Possible layout of a standard system The standard system is complete with: 1) rollers (loading side) 2) carriage 3) pincher 4) drilling unit 5) drilling head...

  • Page 12: Electrical Data Plate

    Programming and operating manual Model 1001 DFB Electrical data plate GAZZADA SCHIANNO (VA) - ITALY XXXXX XXXXX Type Serial Number DES XXXXX XXXX Drawing number Year Voltage Frequency Phases Max load XXX V XX Hz XX A Max load current...

  • Page 13: Cnc Controlled Positioning

    Model 1001 DFB Programming and operating manual CNC controlled positioning Introduction 1. In this manual the expressions “side A”, “side B”, “side C” and “side D” are often used; these expres- sions refer to the profile sides as shown in the following pictures. Note that the “A” refers always to the profile side on the datum line of the machine, “B”...

  • Page 14: Origins And Sign Conventions Of The Axes

    AXY = 0 AMM = 0 NOTE The above pictures refer to a 1001 DFB machine with right datum line (represented by the thick line); the system can be assembled with left datum line (in accordance with the selected layout).

  • Page 15: Controls And Signalling

    Model 1001 DFB Programming and operating manual Controls and signalling Main electric cabinet On the electric cabinet, there are the main switch and the “RESET” push-button with blue warning light. To power the line it is necessary to rotate the main switch in “ON” position; to start up the line it is neces- sary to push the “RESET”...

  • Page 16: Operator's Position

    Programming and operating manual Model 1001 DFB Operator’s position The operator’s position, connected to the drilling machine, is build up from a colour video, some push- button stations and a PC keyboard. Through screen and keyboards, the operator can program and completely control the line.
  • Page 17 Model 1001 DFB Programming and operating manual Alphanumeric PC keyboard Some keys have particulars functions: ESC: To escape from an application, coming back to the previous level. TAB: To move the cursor on different boxes. ENTER: To open the selecting window evidenced by the cursor, or to confirm the execution of a common request (OK).
  • Page 18 Programming and operating manual Model 1001 DFB Blank page FICEP S.p.A.

  • Page 19: Chapter 2: Cnc Description

    Model 1001 DFB Programming and operating manual CHAPTER 2: CNC DESCRIPTION Introduction of the CNC operating environment The CNC operating environment is called “Minosse” and the previous picture represents the introduction screen page. There are five graphic push-buttons which define four different working sections (Programming, Execu- tion, Installation and Servicing, Communication CAM) and the system shut down (“OFF”).
  • Page 20 Programming and operating manual Model 1001 DFB 2, 3 Box signalling a current alarm, error or messages (numerical code and brief description). To open the alarm window press the combination ALT+H on the PC keyboard. 4 shows the current time in the following format: hh:mm:ss = hours:minutes:seconds, of the clock inside the PC.

  • Page 21: Chapter 3: The Cnc Working Environment

    Model 1001 DFB Programming and operating manual CHAPTER 3: THE CNC WORKING ENVIRONMENT CNC Software sections The operating environment of the CNC is divided into four sections + the system shut down push-button. In the following table, the main activities of each section are listed:...

  • Page 22: The Main Push-Button Panel

    Programming and operating manual Model 1001 DFB All the items have to result as “OK”; if any “NOT OK” answer appears, the CNC has hardware or software problems. End the procedure pressing the “OK” push-button. The main push-button panel Switching OFF of the line Automatic mode, continu- auxiliary circuits (ex.

  • Page 23: Control And Protections Zone

    Model 1001 DFB Programming and operating manual Control and protections zone RESET Cycle Stop: when pressed, this push button stops the program in progress and the axes are moved back in safety position RESET After the protection barriers interruption it is possible to reset...

  • Page 24: Axes Zero Cycle

    Programming and operating manual Model 1001 DFB Axes zero cycle Preliminary remarks Just after the line has been started up and before a program execution or a manual positioning of the axes, it is necessary to perform the preset program called “axes zero cycle”.

  • Page 25: Procedure To Execute The Axes Zero Cycle

    Model 1001 DFB Programming and operating manual Procedure to execute the axes zero cycle Command Meaning Remark Starting position System start-up procedure ended correctly; main CNC windows displayed. Execution Select the “Execution” section of It allows displaying the CNC environment window with the CNC software environment the main axes numerical coordinates.
  • Page 26 Programming and operating manual Model 1001 DFB Command Meaning Remark That means the axes zero cycle has been correctly performed. Attention: to avoid wrong commands the activation of each push-button is to be performed at least for 0.5 ÷ 1 second Attention: Each axis has electronic barriers;...
  • Page 27 Model 1001 DFB Programming and operating manual Blank page FICEP S.p.A.

  • Page 28: Chapter 4: Manual Controls

    Programming and operating manual Model 1001 DFB CHAPTER 4: MANUAL CONTROLS Procedure to activate the manual control of the axes Control Meaning Remark Start condition System start-up procedure ended correctly; axes zero cycle performed; main CNC windows displayed. Select the “Execution” section of...

  • Page 29: Procedure To Manual Control The Axes

    Model 1001 DFB Programming and operating manual Procedure to manual control the axes Command Meaning Remark Starting position Axes manual control activated; “Jog” window opened. Axis selec- Select the axis to be It is possible by means of the arrows keys on the PC keyboard or...

  • Page 30: Manual Control Of The Auxiliary Devices And Adjustments

    Programming and operating manual Model 1001 DFB Manual control of the auxiliary devices and adjustments The auxiliary push-buttons panel The auxiliary push-buttons panel includes the auxiliary devices controls. ATTENTION: the configuration of this push button panel, number, disposition and meaning of the push buttons, is strictly complied to the 1001DFB configuration bought and to its insertion in a production line.

  • Page 31: Soft-Keys For Adjustment And Setup Operations Of The Machine

    Model 1001 DFB Programming and operating manual Soft-keys for adjustment and setup operations of the machine In some configurations of the 1001DFB line, the optional graphic push-button “Operator” could be present, it opens windows where the softkeys for setup and adjustment operations are displayed.

  • Page 32: Function Of The Drilling Unit Soft-Keys

    Programming and operating manual Model 1001 DFB Function of the drilling unit soft-keys 01: It enables the TEST mode to check a program 16: It enables the pincher automatic clamping of without any material: in TEST mode, the vices material.

  • Page 33: Soft-Keys Window For Sawing Unit

    Model 1001 DFB Programming and operating manual Soft-keys window for sawing unit FICEP S.p.A.

  • Page 34: Function Of The Sawing Unit Soft-Keys

    Programming and operating manual Model 1001 DFB Function of the sawing unit soft-keys 01: It closes the vice, which stands in the sector of 16: It enables to stop the band underneath the the positive mitering, in manual mode. material after the cutting execution.
  • Page 35 Model 1001 DFB Programming and operating manual Blank page FICEP S.p.A.

  • Page 36: Chapter 5: Tools Setup

    Drilling tools The 1001 DFB line could be provided with tools magazines depending on the configuration bought. A magazine is built up of an arm with forked site, each of them store an ISO 45 tool holder type (1) or a HSK-A80 tool holder type (2).

  • Page 37: Band Of The Cutting Unit

    Model 1001 DFB Programming and operating manual Attention: If the tool internal lubrication is used, it is necessary that the tool holder have a re- tention knob to allow the coolant passage (see particular “3” in the previous im- age).

  • Page 38: Portable Push Buttons Panel For Service Operations

    Programming and operating manual Model 1001 DFB Portable push buttons panel for service operations The portable pushbuttons panel allows carrying out some manual operations like spindle lock, tool re- lease, manual lubrication test, etc. This panel can be used only in setup mode rotating in left position the key selector (Setup).

  • Page 39: Cnc Preparation

    Model 1001 DFB Programming and operating manual Control Meaning Remark Command to test the tool lubrica- This push-button allows testing and regulating the tion circuit functioning of the internal or external lubrication of the tool into the spindle (the lubrication type depends from which type of tool is loaded in the spindle.

  • Page 40: Tables

    Programming and operating manual Model 1001 DFB Tables Drilling-milling operations table Fields description Reference Valid for Meaning “A” zone To display the list of all tools inserted in the CNC database. Order To set in order the tools listed in the “A” zone according to the crite- rion selected in the “B”...
  • Page 41 Model 1001 DFB Programming and operating manual Reference Valid for Meaning Drilling tools Forward absolute speed of the spindle; calculated by CNC. Milling tools Spindle forward speed during contouring operation. Drilling Forward speed of the spindle for each revolution, entering the mate- rial.

  • Page 42: Cutting Operations Table

    Programming and operating manual Model 1001 DFB Pressing “F4” with the cursor in field 05 “Material” the window with the list of all materials opens: The operator selects the required material in the L.H. list and validates the selection pressing the “OK”...

  • Page 43: Setup

    Model 1001 DFB Programming and operating manual Setup The Setup pages contain all data necessary to execute the program and they can be called up: - automatically by an execution program; in this case the operator must verify the machine setup ac-...
  • Page 44 Programming and operating manual Model 1001 DFB Fields description: Reference Meaning F1÷ F6 rows Each line corresponds to the tool placed in the relative forked site of tools magazine (F1 L.H. side = site 1, F2 = site 2, etc…); the row with a tool icon corresponds to the tool inserted into the spindle.
  • Page 45 Model 1001 DFB Programming and operating manual Reference Meaning Pocketing speed (see “Tables” field 18) Tool length (LUT – see following picture) Distance from material to be reached by the tool before the positioning for the subse- quent operation. Distance from material to be reached by the tool before where the spindle change from fast approach speed to spindle forward speed entering the material (04) End of hole coordinate (out of material) where the spindle reverses the movement.
  • Page 46 Programming and operating manual Model 1001 DFB Reference Meaning Drilling only: spindle forward speed entering the material (see “Tables” field 11) Drilling only: distance from material surface in which the speed of item 15 becomes the one specified at item 04 (see “Tables” field 12) Grinding angle (see “Tables”...

  • Page 47: Cutting Operation Setup Window

    Model 1001 DFB Programming and operating manual PUSH-BUTTON FUNCTION “New tool” When a new tool is inserted in the tool magazine and its length is unknown, press this push-button. The background of field “Tool length” becomes yellow and the maximum possible value is automatically inserted. When this tool has to be used, the system measures its length with the photocell (optional) placed near the tool magazine before to perform the drilling operation.

  • Page 48: Codes Describing The Tool And The Operations Types

    Programming and operating manual Model 1001 DFB Blade running-in Material section that the band has to cut at reduced speed during the first phase of band use. Blade rotation speed (L.H. side of the video) Actual value of band rotation speed, touching the “+”...
  • Page 49 Model 1001 DFB Programming and operating manual Code Cycle Description ISO metric tapping This cycle requires a tool holder suitable for reversal of ro- tation. The cycle executes the rapid approach positioning then ad- vance at the speed set until the end coordinate; here the spindle reverses the rotation and the tool comes back until the start coordinate with the same speed.

  • Page 50: Setup General Page

    Programming and operating manual Model 1001 DFB Setup general page All fields shown in this page are only displayed (the operator can read but not adjust them); the only field that can be modified is the “Measuring unit”, to change it follow this procedure:...
  • Page 51 Model 1001 DFB Programming and operating manual Blank page FICEP S.p.A.

  • Page 52: Chapter 6: Programming

    Programming and operating manual Model 1001 DFB CHAPTER 6: PROGRAMMING Preliminary remarks “Programming” means translate the drawing of the piece to perform into CNC executive instructions. A program can be inserted into the CNC by: - importing files from an external PC, in this case the program could be generated with other pro- grams like, for instance, Winsteel - direct editing on the touch screen of CNC;...

  • Page 53: The Programming Window

    Model 1001 DFB Programming and operating manual The programming window Programming window zones Zone 1: general information about the part program selected in the zone n. 5 Zone 2: profile type and relevant geometric measures of the part program selected in the zone n. 5 Zone 3: drawing not in scale of the part program selected in the zone n.

  • Page 54: To Input A New Program

    Programming and operating manual Model 1001 DFB “Archive”: to import/export, copy, delete, rename, etc. a part program “Nesting”: to nest in bars the parts selected in the zone n. 5 “Bars list”: to open the list of the nested bars “Print”:...
  • Page 55 Model 1001 DFB Programming and operating manual FIELD MEANING Quantity of piece to be produced Type of material: to select a material, press F4 and choose it from the list in the selection window. In the same window, it is possible to insert a new material or to modify an already existing one.
  • Page 56 Programming and operating manual Model 1001 DFB FIELD MEANING Starting cut of the web in degrees (see following picture). Ending cut of the web in degrees (see following picture). 0° 0° In case of starting and/or ending cuts, the piece length to fill into the field n. 9 is to be re- ferred to the machine datum line or “A”...

  • Page 57: Editing A Program: Preliminary Remark

    Model 1001 DFB Programming and operating manual Editing a program: preliminary remark To edit a program line, it is necessary to press the F4 key of the PC keyboard to open the selection win- dow with the different options for each field of the instruction.

  • Page 58: Programming: Single Hole

    Programming and operating manual Model 1001 DFB Programming: single hole Meaning of the fields and possible choices FIELD CONTENT MEANING TYPE No code (empty) Single hole SIDE │ │ ► ◄ ► ◄ │ │ ◄ ◄ ► ► │...

  • Page 59: Programming: Linear Pattern Of Holes With Same Diameter

    Model 1001 DFB Programming and operating manual Programming: linear pattern of holes with same diameter Meaning of the fields and possible choices FIELD CONTENT MEANING TYPE Pattern of holes with same diameter aligned on a same line SIDE See “single hole”...

  • Page 60: Programming: Matrix Pattern Of Holes With Same Diameter

    Programming and operating manual Model 1001 DFB Programming: matrix pattern of holes with same diameter Meaning of the fields and possible choices FIELD CONTENT MEANING TYPE Pattern of holes with same diameter arranged in echelon formation SIDE See single hole...

  • Page 61: Programming: Pattern Of Holes With Same Diameter Arranged On An Arc Of Circle Or A Whole Circle

    Model 1001 DFB Programming and operating manual Programming: pattern of holes with same diameter arranged on an arc of circle or a whole circle Meaning of the fields and possible choices FIELD CONTENT MEANING TYPE Pattern of holes with same diameter arranged on an arc of circle (flange...

  • Page 62: Programming: Marking Operations

    Example: Marking of “FICEP” string by the marking unit on the flange (see following picture n. 1) + mark- ing of the content of “Mark” field by the optional scribing unit on the lower side of the web (see following picture n.

  • Page 63: Programming: Special Functions

    Model 1001 DFB Programming and operating manual The final program summarizing all previous examples is displayed as follow: Programming: special functions According to the drawing dimensioning of the piece, it is possible to use several rules. Use of the absolute and incremental coordinates...

  • Page 64: Temporary Repositioning Of The Part Origin

    Programming and operating manual Model 1001 DFB In the second program the coordinates of the second hole are not defined as absolute coordinates ac- cording to the part origin but as incremental displacement according to the first hole position. The position of both holes in both examples is the same.

  • Page 65: Permanent Repositioning Of The Piece Origin

    Model 1001 DFB Programming and operating manual Permanent repositioning of the piece origin If it is necessary to repeat the same operation, it is possible to write the needed instructions the first time and then copy them changing the origin point.
  • Page 66 Programming and operating manual Model 1001 DFB Functions to modify the execution order Functions from M51 up to M58 define the possibility to change the program execution order; the CNC ex- ecutes first the instructions following the line with M51 function, then the instructions following the line with M52 function and so on, up to M58 function;...

  • Page 67: Milling Operations

    Model 1001 DFB Programming and operating manual ATTENTION: This function is executable only if the drilling tool is long enough with refer- ence to the transversal dimensions of the profile. The G74 and G75 special functions simply activate and deactivate, respectively, the mirroring mode with reference to X coordinate..
  • Page 68 Programming and operating manual Model 1001 DFB Example of program for milling or pocketing operations: slot carrying out LINE TYPE SIDE RADIUS DETAILS REMARK LEAD POCKET / MILL Start from point n. 1 Removal up to point n. 2 Removal up to point n. 3 Removal up to point n.

  • Page 69: Automatic Execution Of Particular Drilling And Pointing Operations

    Model 1001 DFB Programming and operating manual FIELD MEANING How the CNC must take into account the size of the tool. Left compensation No compensation No compensation Right compensation Tool tangential rotation speed; the correct value must be provided by the supplier...

  • Page 70: Edit Of Program Remarks

    99 characters. Bar nesting A 1001 DFB production line is structured to produce many pieces cutting long bars of material. Therefore the operator, after he has edited the programs for single pieces, can “insert” them into bars of material by pressing the push-button “NESTING” in the general programming window.
  • Page 71 Model 1001 DFB Programming and operating manual The following window opens; in the lower part there is a list of all pieces to nest. All pieces have same pro- file and same material and, thus, can be nested into a same bar.

  • Page 72: Basic Procedure For Nesting Execution

    Programming and operating manual Model 1001 DFB Reference Meaning Not used Choice of execution parameters (see next window of execution parameters) Execution push-button for the nesting described in the zone n. 14 Push-button to delete a row in the zones n. 14 or 19...
  • Page 73 Model 1001 DFB Programming and operating manual Control Meaning Remark “Save” The nest is to be saved in the A window with the number of required bars opens; “Bars list” the operator must confirm pressing “OK” or reject pressing “Cancel” or, maybe, decrease the number of bars if the total quantity is not available in the factory storehouse.

  • Page 74: Variants For Basic Nesting Procedure: How To Use The Push-Button "Rotation

    Programming and operating manual Model 1001 DFB Variants for basic nesting procedure: how to use the push-button “Rotation” Depending on what box is checked in the “Rotation” window the nesting could be carried out with some rotated piece. Rotation of pieces is useful to nest pieces with initial and final angled cuts; rotation of pieces is a good way to save material and tool life.

  • Page 75: Variants For Basic Nesting Procedure: Manual Nesting

    Model 1001 DFB Programming and operating manual Variants for basic nesting procedure: manual nesting The operator can carry out a manual nesting procedure fixing himself quantity, position and possible rota- tion for each type of piece. Control Meaning Remark Start condition Window for nesting operations;...

  • Page 76: Variants For Basic Nesting Procedure: Automatic Nesting

    Programming and operating manual Model 1001 DFB Variants for basic nesting procedure: automatic nesting Maybe the operator needs to nest pieces into bars of different length drawing them from factory store- house in random order. To do that the operator must perform a full automatic nesting. In this case the bars number can’t be pre-calculated by the CNC software and it is left to the maximum value (9999).

  • Page 77: Execution Parameters

    Model 1001 DFB Programming and operating manual List of the bars to work; column 06: the total bars number of the selected nest; col- umn 07; remaining bars to work of the selected nest. Total number of required bars Number of bars not worked yet...
  • Page 78 Programming and operating manual Model 1001 DFB Reference Meaning - Cut-to-length piece circumscribed: like previous “piece cut to length” but with possibility of initial and final angled cuts N.B. this option is not available to carry out a nested job; it is valid only to...
  • Page 79 Model 1001 DFB Programming and operating manual Reference Meaning Material not workable because of pincher dimensions (default 50 mm) Minimum distance between two consecutive not parallel cuts (default 50 mm) The same datum of field n. 06 in tool tables (normally used to differentiate tools with same diameter but with some other different characteristic, for instance, the suppli- Checking this box the operator defines the priority of setup tables against tool tables.

  • Page 80: Chapter 7 : Program Execution

    CHAPTER 7 : PROGRAM EXECUTION Execution of working operations: introduction The 1001 DFB line can execute: - single pieces, already cut to right length, only to drill - group of pieces made out of a bar (or many bars) thank to the cutting unit...
  • Page 81 Model 1001 DFB Programming and operating manual Nesting execution – option 1 “Nesting” window; push-button “Execute” starts the execution of the nesting selected in the central area of the window. Attention: be sure that “Nesting of true cuts” or simulated “Nesting...

  • Page 82: Procedure To Execute A Program Of A Single Piece

    Programming and operating manual Model 1001 DFB Procedure to execute a program of a single piece Control Meaning Remark Start condition Line powered, axes zero cycle executed, auxiliary circuits ON (oil pump, etc…), no active alarm, main page of CNC software displayed, program for single piece already ed- ited and ready to execute.
  • Page 83 Model 1001 DFB Programming and operating manual Control Meaning Remark Optional Push-button Check and possible ad- Adjust, if needed, the execution parameters opening the “Parameters” justing of execution pa- related windows by pressing the push-button “Parame- rameters ters”. Note that in the parameters window for single piece you can find two extra parameters describing a possible rota- tion of the piece as described on page n.
  • Page 84 Programming and operating manual Model 1001 DFB Control Meaning Remark Push-button The “machine program” The operator can see for few seconds a service window “Execute” (canonic program) after which the previous window, with the pieces list is generated shown again. It means that the canonic program has been perfectly generated without errors.
  • Page 85 Model 1001 DFB Programming and operating manual Control Meaning Remark window. In this page correct tools have green back- ground colour while incorrect tools have red background colour. Setup mode to fit the The operator must switch the line in setup mode rotating...

  • Page 86: Procedure To Execute A Program Of A Nesting

    Programming and operating manual Model 1001 DFB Procedure to execute a program of a nesting Control Meaning Remark Start condition Line powered, axes zero cycle executed, auxiliary circuits ON (oil pump, etc…), no active alarm, main page of CNC software displayed, program for nesting already edited and ready to execute.
  • Page 87 Model 1001 DFB Programming and operating manual Control Meaning Remark Graphic push- Selection of the nesting The operator selects the nesting to execute first; the se- button “Bars list” to be executed lected nesting is marked by a blue bar...
  • Page 88 Programming and operating manual Model 1001 DFB Control Meaning Remark Selection of automatic Choice of desired automatic cycle (continuous or step by cycle step) Start execution The execution of the program is started. If the line setup is suitable to the required setup, the pincher catches the material, the LED into START push-button is ON and the coordinates change dynamically;...

  • Page 89: The Execution Window

    Model 1001 DFB Programming and operating manual Control Meaning Remark Alarms reset The operator resets the system pressing the push-button RESET to clear the optical barrier alarm (if provided). The operator starts again the execution of the program; the pincher catches the material, the LED into START push-button is ON and the coordinates change dynami- cally;...

  • Page 90: Operator Controls During Automatic Execution

    Pressing this push-button the operator can choose to execute among a new piece program, a new nesting program or a cycle. Cycles are special test programs stored in the CNC memory in FICEP factory Soft-keys for machine tuning and direct control of some devices (see page n. 31 and...

  • Page 91: Procedure To Restart The Line After Emergency

    Model 1001 DFB Programming and operating manual “Emergency” In any case of danger the operator must press immediately one of all emergency push-buttons available on the line. The pro- gram execution is instantly stopped, all auxiliary circuits are switched OFF and all tools stay in the current position. The line is in emergency condition.

  • Page 92: Chapter 8: Special And Additional Operations

    Programming and operating manual Model 1001 DFB CHAPTER 8: SPECIAL AND ADDITIONAL OPERATIONS Alternatives using the pincher Working flat profiles To work flats, the pincher must catch material on the same plane of rollers; thus it is necessary to fit the line with “open”...

  • Page 93: Working "D" Profiles (Different Flanges)

    Model 1001 DFB Programming and operating manual If the CNC has the automatic positioning of pincher height, the operator must enable the grab on the up- per side by soft-key n. 18 in the window “Cutting unit soft-keys” (see page n. 31). The right positioning is automatically evaluated by CNC software depending on the profile size.

  • Page 94: Procedure For Semi-Automatic Cut

    Programming and operating manual Model 1001 DFB The operator must inform the CNC about pincher orientation in the field “Carriage type” of the “Execution parameters” window (see page n. 77). Procedure for semi-automatic cut It is possible to cut a bar without to program a nesting: the condition is that the profile in the setup table is the same of the profile to be cut.
  • Page 95 Model 1001 DFB Programming and operating manual Control Meaning Remark Execute all initial program lines till the request of setup modification. (the CNC software must store in the setup tables the new profile) Confirm the new profile pressing “OK”; all red fields begin green and the size of new profile is stored in the setup + “ESC”...

  • Page 96: Test Working

    Programming and operating manual Model 1001 DFB Test working 1001 DFB line is able to operate without material to check a program; to do that it is necessary that the drilling sensitive cycle is disabled. To check a program follow this procedure: Select TEST ON by pressing soft-key n.

  • Page 97: Verifying The Correct Axes Displacement

    Model 1001 DFB Programming and operating manual Verifying the correct axes displacement At any moment it is possible to check if the true covered distance by an axis corresponds with the pro- grammed displacement. To do that follow the procedure below.

  • Page 98: Chapter 9: Archive Operations

    “Recovery”: allows to cancel last file deletion; attention: this command is available only for last deleted program “Export”: allows to export a program in “FNC” format (this o format by FICEP) “Import”: allows to import a program generated in “NC” or “NC1” format (according to DSTV specifica- tions) on in FNC format.

  • Page 99: Import Of Single Piece Or Bar Programs Generated By Third Applications

    Import of piece programs edited with CAD software of third suppliers, needs a sequence of import-export operations for which the user must buy a specific license from FICEP. For every information about export operations refer to technical documentation of the application you need to export from.
  • Page 100 Pressing ESC, to come back to the CNC software, the operator can find the imported workings in the pieces list and/or in the bars list. The package WinCN needs a correct set of post-processing data normally tuned by FICEP technicians during line setup.

  • Page 101: Final Working Data Of The Line

    Model 1001 DFB Programming and operating manual Final working data of the line Pressing “RegCam” push-button the operator can get some numerical and graphic information on jobs and general working time of the machine. Just as an example, in the picture below you can see the window showing the distribution of power time of the machine (“Graphics”...

  • Page 102: Chapter 10: Maintenance And Trouble Shooting

    Programming and operating manual Model 1001 DFB CHAPTER 10: MAINTENANCE AND TROUBLE SHOOTING Signalling and messages The CNCC: software is enabled to recognize some events giving out clearly messages for the operator; depending on seriousness and danger of the situation, the CNC can “decide” to halt its working. Each message is marked by a numerical code (error code) possibly followed by a second numerical code (cause code);...

  • Page 103: Display Of Input/Output (I/O) Condition

    Model 1001 DFB Programming and operating manual 1) identification of the error on the window title bar 2) icon of the type of error; note that it could be in different colours 3) error code and, maybe, cause code 4) clearly type of signalling...
  • Page 104  input channels (helpful for factory maintenance service) OUT  output channels (helpful for factory maintenance service)  internal relays (helpful for FICEP installers and technicians) First row of the matrix is called “INP01 (1 - 40)” and display the condition of all digital inputs “addressed”...

  • Page 105: Dynamic Synoptic

    Model 1001 DFB Programming and operating manual Mitrol MINOSSE - Execution Setup View Axes coord. ► It is possible to customize number and type of Canonic ► channels to view by using “Setup”  “Channels”  Channels ► Configure “Configuration”.

  • Page 106: Summary Of All Commands Of Menu "View" And "Setup

    (same as “ALT” + “H”) Command Setup Axes coord. ► By this command it is possible to define the display format of Axis coord. ► axes coordinates; only for FICEP technicians. Default: “User“. Canonic ► Channels ► Canonic ►...

  • Page 107: Graphic Push-Button "Installation-Servicing

    Each time the password is typed in, the colour of the selection bar or the activation of some push-buttons changes. The password is fixed by FICEP technician during the installation and can be modified, if the customer ask for, directly during installation or, afterwards, via teleservice.
  • Page 108 Meaning: electronic board to manage twenty digital inputs addressed “6” non present; CAN line interrup- tion possible. In the tab five push-buttons are present too: (F2) Download: to parameterize the drivers of the motors; only for FICEP technicians (F3) Chg ID: utility to reconfigure the CAN bus; only for FICEP technicians...
  • Page 109 Model 1001 DFB Programming and operating manual Blank page FICEP S.p.A.

  • Page 110: Chapter 11: Procedure To Shut Off The Line

    Model 1001 DFB CHAPTER 11: PROCEDURE TO SHUT OFF THE LINE Even though the 1001 DFB line can be shut off at any moment during its working, we suggest to respect the following procedure that assures a correct restart of interrupted job.
  • Page 111 ATTENTION: the installation of operative system and all software applications is carried out in protect mode directly in FICEP; thus, normally, unexpected power-off’s can’t damage the on-board PC. Anyway we suggest to follow the previous procedure to avoid any problem.

  • Page 112: Appendix A - Diagnostics

    Programming and operating manual Model 1001 DFB APPENDIX A – DIAGNOSTICS List of more frequent signals More frequent alarms (red messages) A value of parameters or cycles has been modified; it is necessary switch off and switch on again the CNC 030:n Alarm encoder signals for axis "n";...

  • Page 113: Service Messages Class 200 - Operator Messages

    Model 1001 DFB Programming and operating manual Service messages class 200 – Operator Messages Message number Meaning 200.001 Min. lubricating grease level 200.002 Air pressure insufficient; displayed after five second 200.003 Oil filter dirty 200.004 Pincher lifting/lowering operation not allowed when pincher is closed; displayed if the operator try to move up and down the pincher when closed 200.005...
  • Page 114 Programming and operating manual Model 1001 DFB 203.008 Limit switch of stationary vice probe DOWN not activated within the preset time; displayed for not correct positioning of the probe on the datum line side 203.009 Same of message 203.008 but for mobile line side 208.034...
  • Page 115 Model 1001 DFB Programming and operating manual REMARKS FICEP S.p.A.
  • Page 116 Programming and operating manual Model 1001 DFB REMARKS FICEP S.p.A.
  • Page 117 Tel. (+39) 0332 876 111 Fax (+39) 0332 462 459 e-mail: ficep@ficep.it http: //www.ficep.it Instruction and Operator Manual  Document Drilling and Sawing Line  Product 1001 DFB  Model  Version 32292  Serial N°. 2009  Manufacturing year -------  Code...
  • Page 119 1 • SAFETY EQUIPMENT AND REGULATIONS ..........1-1 IMPORTANT ....................1-8 GENERAL INFORMATION COVERING INSTALLATION OF FICEP DRILLING AND SAWING LINES............ 1-9 GENERALS ..................... 1-9 LOCATION OF THE MACHINE ..............1-10 ELECTRIC AND ELECTRONIC CONTROLS ........... 1-11 HYDRAULIC SYSTEM ................1-11 PNEUMATIC SYSTEM ................
  • Page 120 4 • MACHINE SET-UP ..................3.2-1 INTRODUCTION .................... 4-1 4.1.1 ....................4-1 ACHINE SET 4.1.2 ................. 4-1 ACHINE OPERATIONS SET MACHINE SET-UP OPERATIONS ............... 4-3 4.2.1 ..................4-3 ACHINE START 4.2.2 ..................4-3 ACHINE START 4.2.3 ........4-5 LECTRONIC DRIVES AND ELECTRICAL SUPPLY CHECKS 4.2.4 ................
  • Page 121 PNEUMATIC SYSTEM ................4-27 4.6.1 ....................4-28 UPPLY LINE 4.6.2 ......... 4-29 AINTENANCE OF THE PNEUMATIC COMPONENTS 4.6.3 .............. 4-29 ERIODICAL CLEANING OPERATIONS 4.6.4 ..................... 4-30 OLENOIDS 4.6.5 "FRL" ( AINTENANCE OF THE LUBRICATION FILTERING AND ......4-30 ADJUSTING UNIT INLET UNIT ILTER WITH MANUAL DRAIN 4.6.6...
  • Page 123 1 • SAFETY EQUIPMENT AND REGULATIONS...
  • Page 125 21045 - GAZZADA-SCHIANNO (VA) ITALY Tel. (0332) 876111 Fax (0332) 462459 This Manual is prepared solely for Users of FICEP' FABRICATING Systems and it provides a detailed description of the machine. We have enclosed within the following pages a set of drawings, prints, charts, description, information, etc.
  • Page 127 INSTRUCTION AND OPERATOR MANUAL EQUIPMENTS HANDLING CHARTS FICEP S.p.A. General & Safety...
  • Page 129 SAFETY EQUIPMENT AND REGULATIONS EQUIPMENT HANDLING CHART: Lifting of: MODEL 1001 DFB DRILLING UNIT Mass (weight): KG 8.500 Lifting mean: Bridge crane Type of sling: Steel wire ropes Min. safety factor 6 : 1 Personnel required: n. 2 persons. FICEP...
  • Page 130 EQUIPMENT HANDLING CHART: Lifting of: SCS 100 Mass (weight): KG 4.600 Lifting mean: Bridge crane Type of sling: Steel wire ropes Min. safety factor 6 : 1 Personnel required: n. 2 persons. FICEP 1001 DFB Page 1-2 Drilling & Sawing Line...
  • Page 131 EQUIPMENT HANDLING CHART: Lifting of: ROLLERWAY ELEMENT Mass (weight): 350 KG Lifting mean: Bridge crane Type of sling: Steel wire ropes Min. safety factor 6 : 1 Personnel required: n. 2 persons. FICEP 1001 DFB Page 1-3 Drilling & Sawing Line...
  • Page 132 EQUIPMENT HANDLING CHART: Lifting of: CARRIAGE GUIDE Mass (weight): 800 KG Lifting mean: Bridge crane Type of sling: Steel wire ropes Min. safety factor 6 : 1 Personnel required: n. 2 persons. FICEP 1001 DFB Page 1-4 Drilling & Sawing Line...
  • Page 133 CARRIAGE GUIDE + CARRIAGE + PINCHER Mass (weight): 2000 KG Lifting mean: Bridge crane Type of sling: Steel wire ropes Min. safety factor 6 : 1 Personnel required: n. 2 persons. FICEP 1001 DFB Page 1-5 Drilling & Sawing Line...
  • Page 134 TRANSFER TABLE OF THE CATCHES TYPE Mass (weight): 700 KG Lifting mean: Bridge crane Type of sling: Steel wire ropes Min. safety factor 6 : 1 Personnel required: n. 2 persons. FICEP 1001 DFB Page 1-6 Drilling & Sawing Line...
  • Page 135 EQUIPMENT HANDLING CHART: Lifting of: CHIPS CONVEYOR Mass (weight): 720 KG Lifting mean: Bridge crane Type of sling: Steel wire ropes Min. safety factor 6 : 1 Personnel required: n. 2 persons. FICEP 1001 DFB Page 1-7 Drilling & Sawing Line...
  • Page 136 Your Order No. which we shall confirm by telex or by letter before entering Required type of shipment. (Should you fail to give us this instruction, we reserve the right to ship the consignment by the most convenient way). FICEP 1001 DFB Page 1-8 Drilling & Sawing Line...
  • Page 137 SAFETY EQUIPMENT AND REGULATIONS GENERAL INFORMATION COVERING INSTALLATION OF FICEP DRILLING AND SAWING LINES. While the specific clauses of our General Sales Conditions are confirmed, we strongly recommend to comply strictly with the following suggestions as well as with the specifications given in the appropriate Sections and parts of this Manual, so that to insure proper operation and performance of your machine and minimise maintenance and servicing down-times.
  • Page 138 Max. storage time 12 months The ambient temperature must be: free from gas, dust, smoke, and any other corrosive or inflammable particles or matters. free from flying flashes and/or corrosive metals. FICEP 1001 DFB Page 1-10 Drilling & Sawing Line...
  • Page 139 (90PSI) even when the system is under maximum load. The main supply line must be fitted with all the devices and means capable to eliminate accumulation of dangerous condensation and/or foreign matters. FICEP 1001 DFB Page 1-11 Drilling & Sawing Line...
  • Page 140 When staying within the machine area Operator must not stop under the spindle nor in the stroke way of the CNC axes, that is: carriage, drilling unit gaugeline and saw rotation and sawing forward. FICEP 1001 DFB Page 1-12 Drilling & Sawing Line...
  • Page 141 FICEP 1001 DFB Page 1-13 Drilling & Sawing Line...
  • Page 142 (See enclosed diagram DES 23123) FICEP's Automatic Lines are usually furnished with the following anti- hazard equipment and devices, which, in the opinion of FICEP's Engineers, will provide full operator's safety and machine versatility.  Global emergency stop push-button, with mechanical re-set, to stop the whole operation of the machine.
  • Page 143 SAFETY EQUIPMENT AND REGULATIONS FICEP 1001 DFB Page 1-15 Drilling & Sawing Line...
  • Page 144  program the drilling forward according to the recommendations given by the manufacturer of the drill, and to provide often sharpening operations to keep the drill in perfect working conditions FICEP 1001 DFB Page 1-16 Drilling & Sawing Line...
  • Page 145 It is the Machine User's responsibility, after installation of the machine, to provide additional protecting means to suit the machine location, the use of the equipment and the auxiliary equipment. FICEP's Engineers do, however, stand ready to provide any suggestion and recommendation to this end, if so required. FICEP...
  • Page 146 SAFETY EQUIPMENT AND REGULATIONS IMPORTANT Make sure to hand over to the machine operating and maintenance Engineers copy of these Safety Equipment and Regulations FICEP 1001 DFB Page 1-18 Drilling & Sawing Line...
  • Page 147 2 • FEATURES...
  • Page 149 One powered chips conveyor One idle roll of the lifting type between the drilling machine and the saw One SAWING MACHINE Model SCS 100 Vertical hold-downs (optional) Unloading device with magnet (optional) FICEP 1001 DFB Page 2-1 Drilling & Sawing Line...
  • Page 150 HYDRAULIC POWER PACK to suit the Drilling and Sawing Unit. ELECTRIC CABINET enclosing: power electric equipment control gears for the Drives electronic equipment CNC CONTROL SYSTEM Model MINOSSE with 3+1 controlled axes FICEP 1001 DFB Page 2-2 Drilling & Sawing Line...
  • Page 151 Carriage speed max. 50 m/min. Note. The physical and dimensional characteristics of the structural steel sections are set forth by UNI STANDARDS; this does also apply to rolling and distortion tolerances. FICEP 1001 DFB Page 2-3 Drilling & Sawing Line...
  • Page 152 Device for automatic scribing operations through drilling unit. This device is supplied with a special tool and a self-adapting system, which is automatically adjusted according to the material deformation. The supply also includes all necessary software-hardware implementations. FICEP 1001 DFB Page 2-4 Drilling & Sawing Line...
  • Page 153 350 x 350 mm sawing band motor 5.5 kW sawing speed 20÷100 m/min. band size 41 x 1.3 x 7880 For further technical information, please refer to the attached saw instruction manual. FICEP 1001 DFB Page 2-5 Drilling & Sawing Line...
  • Page 154 (operator side) the short pieces or scraps having a length between min 40 mm and max 1200 mm. The pieces are unloaded into a case (not included in the supply). FICEP 1001 DFB Page 2-6 Drilling & Sawing Line...
  • Page 155 2.1.8 Maximum positioning speed Carriage X axis 50 m/min. Spindle in “A” position Z axis 30 m/min. Spindle in “B” position Z axis 30 m/min. Spindle in “C” position Y axis 30 m/min. FICEP 1001 DFB Page 2-7 Drilling & Sawing Line...
  • Page 156 L distance ( L +/- 0,5+(Lx0,06) measured in metres) The above accuracies do only apply to correctly adjusted machines fitted with sharp and correctly mounted tools FICEP 1001 DFB Page 2-8 Drilling & Sawing Line...
  • Page 157 DES 28694 power unit motor 4 kW variable delivery pump 35 litres/min. working pressure 75 bar power unit reservoir capacity 78 litres air/oil heat exchanger Saw Hydraulic System DES 26803 FICEP 1001 DFB Page 2-9 Drilling & Sawing Line...
  • Page 158 For more detailed information see Pneumatic System Diagram DES 29977 Useful data: Type of normally used oil HYDRUS 32 Oil quantity required to fill the circuitry 170 litres System working pressure 75 bar FICEP 1001 DFB Page 2-10 Drilling & Sawing Line...
  • Page 159 TNC ones and suggest the use of The TNS ones. For additional information, please refer to relevant diagrams list (Refer to DRAWINGS AND PRINTS REFERENCE NUMBERS at the end of Section 2) FICEP 1001 DFB Page 2-11 Drilling & Sawing Line...
  • Page 160  Nesting of different workpieces into the same bar, with on-screen graphics  Automatic accumulation Processing  Automatic tool assignment  Unit offset sum  Values ordering  Automatic optimization on the basis of the quantities left for each single workpiece FICEP 1001 DFB Page 2-12 Drilling & Sawing Line...
  • Page 161  Current program indication, with clear description of the program running at the moment  CNC inside and outside alarms  Registration of the date and time of the last 100 alarm messages  Diagnostic messages to the operator FICEP 1001 DFB Page 2-13 Drilling & Sawing Line...
  • Page 162 We have experienced that about 2 to 5 lubrications well distributed during the guide lifetime are quite sufficient. Carts are supplied already filled with grease for rolling bearings. FICEP 1001 DFB Page 2-14 Drilling & Sawing Line...
  • Page 163 Hydraulic system diagram for the hydraulic power unit DES 28694 Pneumatic system diagram DES 29977 Hydraulic system diagram for the saw DES 26803 Pneumatic system diagram for the saw DES 26956 FICEP 1001 DFB Page 2-15 Drilling & Sawing Line...
  • Page 165 3 • CONTROLS...
  • Page 167 The hold state (5) is a pure temporarily transient state. It has not been designed for operator’s safety purpose, but it is a “service” state, which is used to go from mode (1) to mode (3). FICEP 1001 DFB Page 3-1 Drilling & Sawing Line...
  • Page 168 (6) and this one is that the servomotors drives are not fed (supply side) and to restore operations it is necessary to reset the safety module for the emergency stop pressing the relevant push-button. FICEP 1001 DFB Page 3-2 Drilling & Sawing Line...
  • Page 169 Active in the hold (5) or in the standby (3) mode. It selects the execution step by step (line per line) of program. To process the next line of the program press cycle push-button. FICEP 1001 DFB Page 3-3 Drilling & Sawing Line...
  • Page 170 : step by step execution if the push-button is pressed or continuous execution if the push-button is pressed. The command is active only when the machine is in hold (5) state. FICEP 1001 DFB Page 3-4 Drilling & Sawing Line...
  • Page 171 (example: insufficient oil level) the message or the alarm is automatically reset when the physical cause has been removed. To restart the program : if the message has forced the machine into stand by (8) mode: FICEP 1001 DFB Page 3-5 Drilling & Sawing Line...
  • Page 172 Disactivated with VICE reaching the max. closing limit switch c28 Push button to control the carriage pincher opening/closing c29 Push button to control the carriage pincher lowering c30 Push button to control the carriage pincher lifting FICEP 1001 DFB Page 3-6 Drilling & Sawing Line...
  • Page 173 8. It qualifies the vertical clamping of the vice in AUTOMATIC mode 9. It qualifies the vertical clamping extension of the vice. It enables to control possible collisions. 10. It qualifies the vices vertical hold downs stand-by descent FICEP 1001 DFB Page 3-7 Drilling & Sawing Line...
  • Page 174 A - It is used to change the password B - It used to enter the robot commands window C -It used to enter the saw commands window D -It used to exit from the operator’s window. FICEP 1001 DFB Page 3-8 Drilling & Sawing Line...
  • Page 175 8. Selecting switch: RISE of vertical hold down 1. Active in MANUAL mode. It enables the rise of the hold down switch stands in the sector of the negative mitering (-) (optional) FICEP 1001 DFB Page 3-9 Drilling & Sawing Line...
  • Page 176 15. Selector to enable the arc descent stop downward - (For details refer to programming manual). 16. Selector to enable the Up/down cycle- (For details refer to programming manual). FICEP 1001 DFB Page 3-10 Drilling & Sawing Line...
  • Page 177 Take due note that the operation of this push-button is similar to the one of hold push- button except for the stop of the axes movement. FICEP 1001 DFB Page 3-11 Drilling & Sawing Line...
  • Page 178 Push button of RESET (optional) Fig. 2.1200 Emergency stop reset push button. It is placed on the door of the main electric board (where the three phase supply of the whole system is connected). FICEP 1001 DFB Page 3-12 Drilling & Sawing Line...
  • Page 179 Selecting switch always active to reverse the chips unloading belt direction, after having selected the manual mode. b) Red mushroom type push button, with mechanical re-set, for global emergency STOP. Same function as the main emergency stop on CNC.) FICEP 1001 DFB Page 3-13 Drilling & Sawing Line...
  • Page 180 Push button g) may be used to adjust manually the position of the water jet when external lubrication has to be used, especially when the drill bit in the spindle has been changed and most likely the length of the drill bit has changed too. FICEP 1001 DFB Page 3-14 Drilling & Sawing Line...
  • Page 181 CONTROLS FICEP 1001 DFB Page 3-15 Drilling & Sawing Line...
  • Page 183 4 • MACHINE SET-UP...
  • Page 185 4.1.2 Machine operations set-up It covers all the typical sequences to be performed during the machine set- up operations. FICEP 1001 DFB Page 4-1 Drilling & Sawing Line...
  • Page 186 STRONGLY RECOMMEND HAVE SET-UP OPERATIONS CARRIED OUT BY THE MACHINE OPERATOR. (See introduction Part ANTI-HAZARD AND SAFETY AT WORK STANDARDS) FICEP 1001 DFB Page 4-2 Drilling & Sawing Line...
  • Page 187  connected to the shop supply lines. Also, make sure that the air pressure and the voltage are correct. the earth circuits are properly connected to all points requiring it.  FICEP 1001 DFB Page 4-3 Drilling & Sawing Line...
  • Page 188 Exclusively electrically skilled personnel must execute the above operation of verification, since it requires the access to live circuits. FICEP 1001 DFB Page 4-4 Drilling & Sawing Line...
  • Page 189 In the event that no abnormal conditions are observed, switch-off the main breaker, and close the cabinet door. FICEP 1001 DFB Page 4-5 Drilling & Sawing Line...
  • Page 190 CNC screen  If all the above sequences are correct, you may consider the restarting cycle as completed and as such you may pass to the next operations. FICEP 1001 DFB Page 4-6 Drilling & Sawing Line...
  • Page 191 Nevertheless, machine specific information is displayed by the CONTROL SYSTEM. For detailed information please refer to the programming chapters of this manual. 4.3.2 Control System SETUP See Programming Sections. FICEP 1001 DFB Page 4-7 Drilling & Sawing Line...
  • Page 192 During all SETUP sequences, make sure to have the 3-positions key selector to SETUP position so as to insure safe working conditions and the activation of all SETUP selectors. FICEP 1001 DFB Page 4-8 Drilling & Sawing Line...
  • Page 193 FICEP 1001 DFB Page 4-9 Drilling & Sawing Line...
  • Page 194 It is also possible, for special applications, to rotate the pincher jaws by 90°. If this will be the case, remove the nut which secures the jaws, set the jaws in the desired position and then tighten the locking nut again. FICEP 1001 DFB Page 4-10 Drilling & Sawing Line...
  • Page 195 MACHINE SET-UP FICEP 1001 DFB Page 4-11 Drilling & Sawing Line...
  • Page 196 50 to 75 mm Drwg. N° 7 0 7 4 7 6 Top mobile jaw thickness from 75 to 100 mm Bottom stationary jaw Drwg. N° 7 0 6 6 1 1 FICEP 1001 DFB Page 4-12 Drilling & Sawing Line...
  • Page 197 The above operation is obtained by depressing the suitable control push buttons. Perform this operation by referring to the portion of section clamped inside the jaws or by measuring the jaws opening before entering the section into the clamping zone. FICEP 1001 DFB Page 4-13 Drilling & Sawing Line...
  • Page 198 The different spindle rotation speeds are given by an A.C. motor connected to an Inverter drive. The motor speeds are CNC analogically selected; the CNC does also adjust the Inverter drive to suit the drill diameter. FICEP 1001 DFB Page 4-14 Drilling & Sawing Line...
  • Page 199 In structural steel applications, we may consider a feed rate varying from 30 mm/min. to 120 mm/min., depending upon the spindle R.P.M., the tool type and the lube/cooling system available on the machine. FICEP 1001 DFB Page 4-15 Drilling & Sawing Line...
  • Page 200 The pointing cycle can be entered directly into the program by means of appropriate instructions. (Refer to Programming Sections). FICEP 1001 DFB Page 4-16 Drilling & Sawing Line...
  • Page 201 The probe sensing device consists of a pneumatic probe which picks-up the true position of the web. FICEP 1001 DFB Page 4-17 Drilling & Sawing Line...
  • Page 202 Sawing feedrate adjustment depends on the type of section, the thicknesses and the strength of material, therefore cm / minute of material to be sawn values can vary from 20 upto 60. For further information please refer to the enclosed Saw Instruction Manual. FICEP 1001 DFB Page 4-18 Drilling & Sawing Line...
  • Page 203 . FICEP 1001 DFB Page 4-19 Drilling & Sawing Line...
  • Page 204 H A Y D N 32 T E L L U S O I L 32 S H E L L A Z O L L A Z S 32 T O T A L FICEP 1001 DFB Page 4-20 Drilling & Sawing Line...
  • Page 205 A L L the oil in the system every 2 0 0 0 h o u r s of operations. FICEP 1001 DFB Page 4-21 Drilling & Sawing Line...
  • Page 206 4.4.7 Filters and their maintenance Except at the initial start-up phase, the immersed filter must be inspected every time you replace the oil whereas the external filters (if any) must be inspected once every month. FICEP 1001 DFB Page 4-22 Drilling & Sawing Line...
  • Page 207 Check the oil level with the utmost care and make sure there is no leakage. Check the pump and motors temperature, and the pump/motor alignments. It is also desirable to repeat the valves adjustment. FICEP 1001 DFB Page 4-23 Drilling & Sawing Line...
  • Page 208 In any case, check the oil level in the reservoir. FICEP 1001 DFB Page 4-24 Drilling & Sawing Line...
  • Page 209 FICEP 1001 DFB Page 4-25 Drilling & Sawing Line...
  • Page 210 If the system is supplied with heat-exchanger, inspect it right away and make sure of its perfect and efficient operation and performance. FICEP 1001 DFB Page 4-26 Drilling & Sawing Line...
  • Page 211 AIR TEMPERATURE min. + 4° C max. + 80° C AMBIENT min. + 4° C TEMPERATURE max. + 45° C AIR PRESSURE max.wrkg. 5 - 6 bar min. 4 bar FICEP 1001 DFB Page 4-27 Drilling & Sawing Line...
  • Page 212 We are giving you here below a list of the most appropriate lubricants for the pneumatic circuitry: PRODUCED BY T Y P E HYDRUS OIL 15 E S S O CORAY 45 S H E L L TELLUS 15 FICEP 1001 DFB Page 4-28 Drilling & Sawing Line...
  • Page 213 The sludge accumulation in the F.R.L. filter is, sometimes, produced by problemed packings within the air compressor which allow the oil to get into the compression chamber. A hot chamber may produce an alteration of the oil characteristics. FICEP 1001 DFB Page 4-29 Drilling & Sawing Line...
  • Page 214 Keep the cup filled-up with oil to insure an efficient lubrication. Clean with Kerosene the adjusting unit at regular intervals. After the washing operation, make sure to blow compressed air to dry it. FICEP 1001 DFB Page 4-30 Drilling & Sawing Line...
  • Page 215 Every three weeks It is necessary to clean the filters on the air intake of: the CNC box the saw panel the main electric board. All the above filters are directly accessible. FICEP 1001 DFB Page 4-31 Drilling & Sawing Line...
  • Page 216 FICEP 1001 DFB Page 4-32 Drilling & Sawing Line...
  • Page 217 MACHINE SET-UP frequency notes code intervention description (system working days) replacements oil replacement in the hydraulic power unit oil filter replacement in the hydraulic power unit reduction gears oil replacements FICEP 1001 DFB Page 4-33 Drilling & Sawing Line...
  • Page 218 For more detailed information regarding the pincher jaws use, refer to the pincher setup. The loading system is complete with a catches type conveyor. FICEP 1001 DFB Page 4-34 Drilling & Sawing Line...
  • Page 219 (flanges probe) suitable to correct the head (in vertical “C” position) zero reference according the real width dimension of the beam. vertical probe (optional) to correct the rolling errors for the head in horizontal position. FICEP 1001 DFB Page 4-35 Drilling & Sawing Line...
  • Page 220 FICEP 1001 DFB Page 4-36 Drilling & Sawing Line...
  • Page 221 This system consists of four brackets which travel within proper grooves in the jaws and are hydraulically actuated by four hydraulic cylinders. A set of holes is also provided to accept additional special equipments (optional) and the section sliding and supporting rolls. FICEP 1001 DFB Page 4-37 Drilling & Sawing Line...
  • Page 222 Device for the automatic zero reference setting of the drill spindle gaugeline when the head is horizontally positioned to the web axis. The device consists in one button (probe sensing unit) that survey the position of the web top side and the flange height. FICEP 1001 DFB Page 4-38 Drilling & Sawing Line...
  • Page 223 + 45° / -60° complete with mitering system and pick- up controlled by encoder. Extractable box for chips collection. hydraulic equipment band lube-cooling system For further information please refer to the enclosed Saw Instruction Manual. FICEP 1001 DFB Page 4-39 Drilling & Sawing Line...
  • Page 224 The above rolls are always lifted during the bar transfer, but they will disappear during the sawing cycle. The unloading system is complete with a catches type conveyor. FICEP 1001 DFB Page 4-40 Drilling & Sawing Line...

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