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WABCO Truck Training Model Operating Instructions Manual

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Summary of Contents for WABCO Truck Training Model

  • Page 1 Truck Training Model Operating Instructions...
  • Page 2 The German version is the original document. Translation of the original document: All non-German language editions of this document are translations of the original document. Edition 2, Version 4 (04.2021) You will find the current edition at: Document no.: 815 010 281 3 (en) http://www.wabco.info/i/1767...

  • Page 3: Table Of Contents

    Table of contents Table of contents List of abbreviations ............................5 Information about this document ........................6 General equal treatment ......................... 6 Symbols used ............................6 Basic safety instructions ..........................7 Proper use .............................. 7 Obvious misuse ............................7 Qualification and knowledge of the personnel ..................7 Structure and explanation of the warning notes ..................
  • Page 4 Disconnecting the compressed air supply .................... 48 11.4 Venting the compressed air tanks ......................49 Maintenance ..............................50 12.1 Maintenance and cleaning ........................50 12.2 Repair ..............................50 Noise emission data ............................51 EEC declaration of conformity ........................52 WABCO Contact ............................. 53...

  • Page 5: List Of Abbreviations

    Table of contents List of abbreviations Abbreviation Meaning 6S/5M 6 Sensors/5 Modulators Anti-Lock Braking System Controller Area Network; serial bus system Electronic Braking System ECAS Electronically Controlled Air Suspension Electronic Control Unit International Organization for Standardization Load Sensing Valve Nominal Width On-Board Diagnostics...

  • Page 6: Information About This Document

    Information about this document Information about this document General equal treatment In this document, the masculine form, according to grammar, is used in a neutral sense. This serves to make the text more understandable and easier to read. People of all genders are always addressed in the same way.

  • Page 7: Basic Safety Instructions

    Basic safety instructions Proper use The truck training model is a reduced scale towing vehicle that is used to provide knowledge about WABCO's brake and air suspension systems. The training model can be used in conjunction with the trailer training model or alone.

  • Page 8: Explanation Of The Warning Notes

     Do not make any changes to the training model as this will invalidate the warranty.  Repairs may only be carried out by authorised personnel of the manufacturer or by authorised personnel of WABCO.  Use the training model with the supplied power supply unit only in mains with 230 V and 50 Hz.

  • Page 9: Introduction

    Introduction Introduction The truck training model is a reduced scale towing vehicle that is used to provide knowledge about WABCO's brake and air suspension systems. The training model is equipped with the following systems/components: • Braking system Truck EBS (Generation 3) with ABS configuration (6S/5M) •...

  • Page 10: Technical Description

    Accessories such as cable or diagnostic cases are not part of the scope of supply and must be ordered separately. Technical data WABCO part number 300 000 001 0 Weight 408 kg Substructure dimensions (L x W x H) 180 cm x 85.5 cm x 70 cm...

  • Page 11: Overview Graphics

    The truck training model has one engine truck brake valve and one hand brake valve each mounted on the outside of the vehicle frame on the driver's side for realistic operation of the service and parking brake.

  • Page 12: Connections And Operating Elements On The Training Model

    If a trailer training model is connected, the reverse monitoring Reverse Light system (TailGUARD) is activated and the TEBS E is switched into reverse gear Ensures that the additional axle of the truck training model is Lift Axle raised ESC Module...

  • Page 13: Indicator Lights

    If an indicator lamp lights up, this is an indicator for a fault in the respective component. The indicator lights should only light up when specifically simulating a fault.  If an indicator light illuminates even without simulation, contact your WABCO contact person.

  • Page 14: Ecas Remote Control Unit

    Technical description ECAS remote control unit Position no. Description Indicator lamp, front axle towing vehicle Indicator lamp, rear axle towing vehicle Indicator lamp, front axle trailer Indicator lamp, rear axle trailer Preselect button, lifting axle trailer Preselect button, lifting axle towing vehicle Normal level button Stop button Lower button...

  • Page 15: Setting Up

    Setting up Setting up 1. Remove the packaging. NOTICE Damage to the training model The training model can be damaged if transported with a forklift without the protection of the original packaging.  Only transport the training model with the forklift if it is still in its original packaging. CAUTION Crushing hazard for feet If the training model moves uncontrollably, your feet can be crushed by the castors.

  • Page 16: Start-Up

    Start-up Start-up Once the training model has been placed in the desired location, follow the steps below to prepare the training model for use. Establishing the compressed air supply To be able to use the full functionality of the training model, the training model must be supplied with external compressed air.

  • Page 17: Switching On The Ignition

    Start-up  Insert the plus plug into the left-hand, red connector.  Insert the minus plug into the right-hand, blue connector. 3. Insert the connector of the power supply unit into a socket. 4. Switch on the power supply unit. On the side of the substructure there is a rotary Main Switch for switching on the power supply.

  • Page 18: Initial Start-Up Of Ebs 3

    Start-up Initial start-up of EBS 3 WABCO offers EBS 3 as a universal system that must be adapted to the vehicle type in question during start-up based on vehicle parameters. EBS 3 cannot function without such a configuration. When the training model is delivered, EBS 3 is parameterised with an implausible standard parameter set for safety reasons.

  • Page 19: Function And Operation

    Function and operation Function and operation To use the functions of the training model, first carry out the following steps: 1. Start-up See: chapter "7 Start-up", page 16 Â 2. Switching on the ignition See: chapter "7.3 Switching on the ignition", page 17 Â...

  • Page 20: Air Suspension (Ecas)

    For more information on reverse monitoring with the TailGUARD system, see the trailer training model operating manual: http://www.wabco.info/i/1377 8.3.3 Lifting and lowering the lifting axle The training model is equipped with a lifting axle that can be raised and lowered. This lifting axle can...

  • Page 21: Activating And Deactivating The Traction Help

    Function and operation CAUTION Risk of crushing fingers and hands When switching on the ignition of the training model, the level of the training model may change and the lifting axle may move.  Keep fingers and hands away from the moving parts of the training model.  Flip the Lift Axle switch in the training model's cab to raise or lower the training model's lifting axle.

  • Page 22: Diagnosis And Parameter Setting

    For start-up and parameterisation of EBS 3 you need an authorisation in the form of a PIN. You will receive this after completing an EBS 3 system training. After successful completion of the training, WABCO will send you a PIN and a personal user ID for the Diagnostic Software.

  • Page 23: Hardware

    Controller and earlier versions of the Diagnostic Interface, permitting the continued use of connecting cables used in the past. Depending on which WABCO system you want to test, you will need appropriate connection cables. You can find an overview of the connection cables in our WABCO product catalogue under: www.wabco-customercentre.com...

  • Page 24: Installation And Activation

    Before use, the Diagnostic Software must be installed and activated. 9.4.1 Registration at myWABCO The first step is to register with myWABCO. 1. Enter the following link in your internet browser to access the myWABCO page: https://www.am.wabco-auto.com 2. Click on New registration. WELCOME LOGIN Login...

  • Page 25: Ordering The Diagnostic Software

    If a security warning from your internet browser appears at this point, select the option to also display unsafe objects. Quick access Welcome myWABCO News Order Diagnostic Software Download Diagnostic Software Book your training WABCO Products 3. Enter your sales tax identification number (VAT-ID).
  • Page 26 New order 5. Enter your order data. 6. Confirm that you agree to the terms of use. 7. Click on Continue. Quick access WABCO Diagnostic Software subscription - New order Order Diagnostic Software Download Diagnostic Software Your data Book your training...
  • Page 27 Diagnosis and parameter setting 9. Click on Buy now. Quick access WABCO Diagnostic Software subscription - Check new order Order Diagnostic Software Download Diagnostic Software Your data Book your training Order information Buy now Change input Paying for the Diagnostic Software by invoice 1.
  • Page 28 Diagnosis and parameter setting Paying for the Diagnostic Software by credit card 1. Select Credit card. 2. Click on Next. Credit card Invoice Next Cancel 3. Enter your credit card details. 4. Click on Confirm. Confirm 5. Download the Diagnostic Software.

  • Page 29: Installing The Diagnostic Software

    5. Click on Display ª The selected software is displayed. 6. Click on the Download button ª The software will be downloaded. Quick access WABCO Diagnostic Software subscription - Download software Order Diagnostic Software Download Diagnostic Software Book your training Software:...
  • Page 30 Diagnosis and parameter setting Installing the Diagnostic Software 1. Double-click on the EXE file of the Diagnostic Software. 2. Accept the security warning by clicking on Run. Open File - Security Warning Cancel 3. Click on Browse... 4. Select a file path to extract the file. 5.
  • Page 31 Diagnosis and parameter setting 9. Click on Next. Setup - XXX Next > Cancel 10. Accept the licence agreement 11. Click on Next Setup - XXX I accept the agreement I reject the agreement < Back Next > Cancel 12. Read the important information. 13.
  • Page 32 Diagnosis and parameter setting 14. Select the destination folder for installation 15. Click on Next Setup - XXX Browse... < Back Next > Cancel 16. Select a folder in which the program shortcut is to be created 17. Click on Next Setup - XXX Browse...
  • Page 33 Diagnosis and parameter setting 20. Click on Install. Setup - XXX < Back Install Cancel 21. Click on Next. Setup Next > Cancel 22. Click on Install. Setup Browse... < Back Install Cancel ª The installation is executed.
  • Page 34 Diagnosis and parameter setting 23. Click on Next. Setup < Back Next > Cancel 24. Click on Finish. Setup < Back Finish 25. Click on Yes. Setup...

  • Page 35: Activating The Diagnostic Software

    Therefore, only activate the Diagnostic Software on the PC or laptop on which you want to use the Diagnostic Software. You can find more information about activating and registering the diagnostic software on the internet at: https://www.am.wabco-auto.com/amsso/user_manual/deusermanual.pdf The following options are available for activating the Diagnostic Software: • Activation via internet •...
  • Page 36 Diagnosis and parameter setting Testing the Diagnostic Software 1. After starting the Diagnostic Software, click on OK in the dialogue window Activation Status. 2. Read the licence agreement and click on Yes to accept the licence agreement. 3. In the dialogue window Connection selection of the Diagnostic Interface select Serial port or USB.
  • Page 37 Diagnosis and parameter setting You now have two options to request an activation code: • Activation via internet • Activation with Activation@Web Software activation Activation via internet Activation with Activation@Web Save registration data to file Start activation via internet Read in activation code from file Activate software Activation code Registration data...
  • Page 38 Diagnosis and parameter setting 2. Click on Activate now. Web Activation Activate now Cancel ª The activation starts. 3. Click on Close to complete the activation. Web Activation Close ª The Diagnostic Software is now activated. Activation of the Diagnostic Software with Activation@Web Activation@Web is a continually available Internet portal that can generate activation codes at any time of day or night.
  • Page 39 2. Select a removable storage device (USB) as the storage location. 3. Click on Save. Save as Save Cancel 4. Click on OK. 5. Connect the data carrier to a computer with Internet access. 6. Start your browser of the computer with internet. 7. Enter https://abo.wabco.info/software_activation.php in the address bar.
  • Page 40 Diagnosis and parameter setting You now have two options to request an activation code: • Activation by e-mail • Activation via removable storage device (USB) Activation of the Diagnostic Software by e-mail 1. Fill in the fields in the form manually or transfer the data using a removable storage device (USB) See: chapter "9.4.4 Activating the Diagnostic Software", page 35...
  • Page 41 Diagnosis and parameter setting 3. Enter your email address. 4. Click on Send. Send Save activation code on USB stick ª The activation code will be sent to the specified e-mail address. 5. Enter the Activation code 6. Click on Activate software Software activation Activation via internet Activation with Activation@Web...
  • Page 42 Diagnosis and parameter setting 8. Read the warning note. 9. Click on Yes. Attention! Warning note! ª The Diagnostic Software is now activated. Activation of the Diagnostic Software via removable storage device (USB) 1. Fill in the fields in the form 2.
  • Page 43 Diagnosis and parameter setting 4. Click on Save. Send Save activation code on USB stick Open Save Cancel ª The activation code will be downloaded. 5. Save the downloaded activation code on your removable storage device (USB). 6. Insert the removable storage device (USB) into the PC where the Diagnostic Software is used. 7.

  • Page 44: Starting The Diagnosis

    Diagnosis and parameter setting 8. Click on Activate software. Software activation Activation via internet Activation with Activation@Web Save registration data to file Start activation via internet Read in activation code from file Activate software Activation code Registration data 9. Click on OK. Installation codes: Help 10.

  • Page 45: Calling Up The Diagnostic Memory

    Diagnosis and parameter setting 2. Connect the Diagnostic Interface to your laptop/PC on which the Diagnostic Software is installed. 3. Start the Diagnostic Software. 4. Start the diagnosis via the Diagnosis menu in the Diagnostic Software. • The Diagnostic Software checks the individual components and logs any faults that have occurred.
  • Page 46 Diagnosis and parameter setting Configurable parameters • This tab contains a general note on parameter setting. (1) Start • The tab can be hidden. • Vehicle type • Number of axles • ABS system (2) Vehicle • Axle definition • Modulator mounting •...

  • Page 47: Procedure In Case Of Accidents Or Malfunctions

    "11.3 Disconnecting the compressed air supply", page 48 Â See: chapter "11.4 Venting the compressed air tanks", page 49 Â 5. Contact your WABCO contact person after a malfunction. Putting back into operation 1. Turn the emergency stop switch to the left. 2. Switch on the ignition.

  • Page 48: Taking Out Of Operation

    Taking out of operation Taking out of operation 11.1 Switching off the power supply On the side of the substructure there is a rotary Main Switch for switching off the power supply.  Turn the rotary Main Switch to position 0. ª...

  • Page 49: Venting The Compressed Air Tanks

    Taking out of operation 11.4 Venting the compressed air tanks To vent the compressed air tanks, first follow the step below: See: chapter "11.3 Disconnecting the compressed air supply", page 48 Â 1. Turn open the Air Exhaust switch on the left side of the training model. 2.

  • Page 50: Maintenance

    Maintenance 12.1 Maintenance and cleaning The training model is maintenance-free. WABCO recommends that the training model be cleaned with a dry or slightly moistened cloth when necessary. Only use solvent-free cleaning agents for cleaning. NOTICE Damage due to soiling If dirt gets into the interior of the training model via the compressed air connections, damage, malfunctions or malfunctions can result.

  • Page 51: Noise Emission Data

    Floor: Ceiling: Walls: Type of installation/assembly of the system/machine The truck training model has swivel castors that allow it to be moved easily from one place to another. Measurement conditions Temperature T: 21 °C Measuring device used: Brüel & Kjaer 2232...

  • Page 52: Eec Declaration Of Conformity

    EEC declaration of conformity EEC declaration of conformity...

  • Page 53: Wabco Contact

    WABCO Contact WABCO Contact You can find your local WABCO contact via the following page: http://www.wabco.info/i/1489...
  • Page 56 ZF, which acquired WABCO Holdings Inc. on May 29, 2020, now has 162,000 employees worldwide with approximately 260 locations in 41 countries. In 2019, the two then-independent companies achieved sales of €36.5 billion (ZF) and $3.4 billion (WABCO).

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