WABCO OnLaneALERT Installation Manual

WABCO OnLaneALERT Installation Manual

Onlane to onlanealert paccar t680/pb579

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A FTE R M AR KET
OnLane™ to OnLaneALERT™
INSTALLATION GUIDE for
PACCAR T680/PB579
INSTALLATION GUIDE
TP2211

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Summary of Contents for WABCO OnLaneALERT

  • Page 1 A FTE R M AR KET OnLane™ to OnLaneALERT™ INSTALLATION GUIDE for PACCAR T680/PB579 INSTALLATION GUIDE TP2211...
  • Page 3: Table Of Contents

    Your Direct Contact to ZF CVS ..........................7 Safety Information ...............................8 Provisions for a safer work environment ......................8 Description ..................................9 OnLane™ to OnLaneALERT™ Set Parts List ....................9 Removal and Installation Procedures ........................10 OnLane™ Camera and Bracket Removal .......................10 OnLane™ to OnLaneALERT™ Adapter Harness Installation ................12 OnLaneALERT™...
  • Page 4 This publication is not subject to any update service. Information contained in this publication was in effect at the time the publication was approved for printing and is Edition 1 subject to change without notice or liability. ZF CV Systems North America LLC reserves Version 1 (02.2023) the right to revise the information presented or to discontinue the production of parts TP2211 (en)
  • Page 5: General Information

    Description of a possible situation which may result in material damage if the warning is ignored. Important information, notices and/or tips Reference to information on the Internet Descriptive text – Action step Action step 1 (in ascending order) Action step 2 (in ascending order) • Listing Indicating the use of a tool / WABCO tool...
  • Page 6: How To Obtain Additional Maintenance, Service And Product Information

    Refer to the Society of Automotive Engineers (SAE) website to find all current SAE documents and standards applicable to WABCO products (such as SAE J447 and SAE J908 at www.sae.org). Refer to the National Highway Traffic Safety Administration (NHTSA) website to find all current documents referenced in the manual at www.nhtsa.gov.
  • Page 7: Your Direct Contact To Zf Cvs

    General Information WABCO Online Product Catalog www.wabco-customercentre.com Your Direct Contact to ZF CVS ZF CV Systems North America LLC 1220 Pacific Drive Auburn Hills, MI 48326 Customer Care Center: 855-228-3203 https://www.zf.com/cv...
  • Page 8: Safety Information

    Safety Information Safety Information Provisions for a safer work environment Only trained and qualified auto technicians and automotive mechanics may carry out work on the „ vehicle. Read this publication carefully „ Follow all warnings, notices and instructions to help avoid personal injury and property damage. „...
  • Page 9: Description

    Description Description This OnLane™ to OnLaneALERT™ conversion set is to be used on vehicles that currently have an OnLane™ system installed. This set is not intended to be used as a retrofit kit for vehicles without an OnLane™ system. The performance of the OnLaneALERT™ system is very similar to the performance of the OnLane™...
  • Page 10: Removal And Installation Procedures

    Removal and Installation Procedures Removal and Installation Procedures The ideal temperature range for removing the OnLane™ camera bracket and installing the OnLaneALERT™ camera bracket is 70°F to 100°F (21°C to 38°C). OnLane™ Camera and Bracket Removal Disconnect the vehicle battery Loosen the forward portion of the headliner/overhead compartment (as outlined in the vehicle service manual) to gain access to the OnLane™...
  • Page 11 Remove the OnLane™ camera from the vehicle. When removing the OnLane™ camera note how the OnLane™ camera pigtail harness is routed to the vehicle harness connector, the new OnLaneALERT™ Adapter harness will need to follow the same path. ONLANE™ CAMERA...
  • Page 12: Onlane™ To Onlanealert™ Adapter Harness Installation

    OnLane™ camera pigtail. Connect the OnLane™ connector to end of the adapter harness to the vehicle harness connector. Let the OnLaneALERT™ connector end of the harness hang loose directly above where the OnLaneALERT™ camera will be mounted.
  • Page 13: Onlanealert™ Camera And Bracket Installation

    Make sure the vehicle is parked on a level surface. The inside of the windshield in the area where the OnLaneALERT™ camera bracket is to be mounted should be clean, use an IPA wipe (50/50 mix of isopropyl alcohol and water) or equivalent cleaner.
  • Page 14 Wait a minimum of 20 minutes to allow the adhesive to cure the bracket to windshield before attaching the camera to the bracket. Connect the adapter harness to the OnLaneALERT™ camera. Install the LDW camera module by aligning the upper corners of the camera with the notches in the upper corners of the bracket, gently rotate the camera down and lock the camera into place flush with the bracket.
  • Page 15: Verifying Correct System Operation

    The new OnLaneALERT™ camera is pre-programmed and no calibration is needed. When the vehicle ignition is turned on, the OnLaneALERT™ system will perform a self-test, warning tones from each speaker should be heard (left then right). If no audible tones occur, verify connections, it may also indicate a system fault.
  • Page 16 CVS unites ZF’s former Commercial Vehicle Technology and Commercial Vehicle Control Systems divisions, the latter being formed following ZF’s acquisition of WABCO in Spring 2020. For more information, visit: www.zf.com/cv...

This manual is also suitable for:

400 873 306 0446 070 902 0400 873 206 4Tp2217

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