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Table of Contents
Troubleshooting
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Summary of Contents for Itm GT Seris
- Page 1 TRADE SERIES TRADE SERIES PETROL GENERATOR OPERATOR’S MANUAL GT SERIES Models: GT2800, GT3500, GT4000, GT6800, GT8100 TO PREVENT SERIOUS INJURY OR DAMAGE TO YOU GENERATOR, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Ver: 1.0 www.itmtools.com.au...
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Page 2: Table Of Contents
PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL TABLE OF CONTENTS Warranty ........................Safety Information ....................3 Product Specifications ..................... Package Contents ....................8 Safety Instructions ....................Preparation ......................8 Unpacking ......................... Assembly Instructions ..................9 Assembly ........................Operating Instructions ..................11 Operation ........................ -
Page 3: Safety Information
MANUAL PRODUCT SPECIFICATIONS Thank you for purchasing this ITM GT SERIES Generator. This generator is suitable for various trade worksites, recreational uses and backup power. With built-in Pure Sine Wave technology (THD<5%), it’s also ideal for powering tools, domestic appliances and sensitive electronics. - Page 4 PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL GENERAL SAFETY RULES FOR OPERATION DANGER Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions.
- Page 5 PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL ADDITIONAL SAFETY RULES FOR GENERATORS Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it was designed. Do not use the generator if the engine switch does not turn it on and off.
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Page 6: Unpacking
PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL UNPACKING CAUTION Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. Avoid cutting on or near staples to prevent personal injury. Tools required - box cutter or similar device. 1. -
Page 7: Assembly
INSTALLING WHEELS TO FRAME INSTALLING WHEELS AND FEET PETROL GENERATOR GT SERIES OPERATOR’S BEFORE ASSEMBLING THE TRADE SERIES 1. Insert axle pin through washer and wheel. ASSEMBLY MANUAL GENERATOR, REVIEW THE SAFETY SECTION STARTING ON PAGE 5. ASSEMBLY ASSEMBLY CAUTION INSTALLING WHEELS AND FEET INSTALLING WHEELS TO FRAME INSTALLING WHEELS TO FRAME... -
Page 8: Package Contents
PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL ASSEMBLY ASSEMBLY ASSEMBLY 3. Install the hair pin cotter through the axle pin WARNING CONNECTING THE BATTERY 3. Carefully remove the protective wrapping around the to lock itin place. lug of the negative (-) battery cable (black boot). WARNING 1 - Axle Bracket CONNECTING THE BATTERY... -
Page 9: Assembly Instructions
PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL OPERATION LOCATION SELECTION NOTICE Before starting the generator, avoid exhaust and location hazards by verifying: Only operate the generator on a solid, level • You have selected a location to operate the surface. - Page 10 PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL OPERATION CONNECTING THE GENERATOR TO A BUILDING ELECTRICAL SYSTEM It is recommended to use a manual transfer switch when connecting directly to a buildings electrical system. Connecting a portable generator to a buildings electrical system must be made in strict compliance with all national and local electrical codes and laws, and be completed by a qualified...
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Page 11: Operating Instructions
PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL OPERATION OPERATION ADDING PETROL TO THE FUEL TANK WARNING Before attempting to start the generator, verify the following: ADDING GASOLINE TO THE FUEL TANK BEFORE STARTING THE GENERATOR • The engine is filled with engine oil. Never refuel the generator while the engine is •... -
Page 12: Care And Maintenance
PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL OPERATION GENERATOR SET UP PLANNING THE POWER LOAD Plan your power load so that you do not exceed the generator’s rated capacity. To calculate the running and starting wattage requirements for the devices you will be powering. SET UP AS A PORTABLE POWER SOURCE This generator is designed to provide up to its max power (in watts) of electrical power. -
Page 13: Troubleshooting
PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL OPERATION NOTICE There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. -
Page 14: Replacement Parts List
Use of damaged electric cords can cause electric shock or fire. Note: If an extension cord becomes hot to the touch, it is overloaded or damaged and must be replaced. ITM is NOT responsible for damage or injury resulting from customer use of inadequate extension cords. - Page 15 PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL OPERATION ENGINE SPEED Engine speed has been factory set to provide safe operation. Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire. WARNING The generator must be run at the correct speed in order to produce the proper electrical voltage and frequency.
- Page 16 PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL OPERATION CHARGING A BATTERY WARNING It’s suggested to wear protective clothing, gloves and eye protection when handling and working with lead acid batteries. For operators with pacemakers or similar medical devices and conditions, it is recommended not to attempt the following procedure.
- Page 17 PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL OPERATION WARNING NEVER exceed the rated wattage capacity of your generator. OVERLOADING may cause SERIOUS DAMAGE to the generator and attached electrical devices and may result in fire. Your generator MUST BE SIZED PROPERLY to provide both the running and starting (surge) wattage of the devices you will be powering.
- Page 18 PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL OPERATION STARTING THE ENGINE ING may STARTING THE ENGINE es and may STARTING THE ENGINE ING may PRE-OPERATION CHECK PRE-OPERATION CHECK es and may e powering. Check that all shields and covers are in place, and all nuts, bolts, and screws are tightened. PRE-OPERATION CHECK Check that all shields and covers are in place, and all nuts, bolts, and screws are tightened.
- Page 19 PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL OPERATION TO START THE ENGINE TO START THE ENGINE Disconnect all loads to the generator. Turn off the master switch to ensure that no Disconnect all loads to the generator. Turn off the master switch to ensure that no electrical current electrical current is connected to the generator.
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Page 20: Maintenance
RVICE DEALER PERFORMED Before Every Hours or First of Use or Every of Use or Every of Use or Every MAINTENANCE SCHEDULE - AUTHORISED ITM SERVICE DEALER PERFORMED Idle Speed Maintenance Item Month of Use 6 Months 6 Months Year... - Page 21 PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE ENGINE OIL MAINTENANCE 6. Check oil level: When checking the engine oil, ENGINE OIL MAINTENANCE remove the oil fill plug/dipstick and wipe it clean. Engine Oil Specification Thread the oil fill plug/dipstick all the way back in and ENGINE OIL MAINTENANCE 6.
- Page 22 MAINTENANCE MAINTENANCE PETROL GENERATOR GT SERIES TRADE SERIES AIR FILTER MAINTENANCE OPERATOR’S MANUAL CHANGING ENGINE OIL WARNING MAINTENANCE 1. Always operate or maintain the generator AIR FILTER MAINTENANCE CHANGING ENGINE OIL on a flat surface. Never use gasoline or other flamma CHANGING ENGINE OIL WARNING solvents to clean the air filter.
- Page 23 PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL MAINTENANCE MAINTENANCE MAINTENANCE NOTICE Cleaning the Air Filter - Continued from Page 25 MAINTENANCE NOTICE Never dispose of soap cleaning solution used Cleaning the Air Filter - Continued from Page 25 to clean the air filter by dumping the solution Never dispose of soap cleaning solution used to clean into a sewer, on the ground, or into ground the air filter by dumping the solution into a sewer, on the...
- Page 24 PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL MAINTENANCE CHECKING AND ADJUSTING VALVE LASH 6. If an adjustment is required, hold the adjusting CAUTION nut and loosen the jam nut. 7. Turn the adjusting nut to obtain the correct Checking and adjusting valve lash valve lash.
- Page 25 PETROL GENERATOR GT SERIES OPERATOR’S TRADE SERIES MANUAL MAINTENANCE BATTERY REPLACEMENT STORING THE GENERATOR 1. Remove the spark plug wire from spark plug. WARNING 2. Loosen and remove the bolt on the battery hold down plate and swing the plate out. Never store a generator with fuel in the tank 3.
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Page 26: Trouble Shooting
PETROL GENERATOR GT SERIES TRADE SERIES OPERATOR’S MANUAL TROUBLE SHOOTING WARNING Before attempting to service or troubleshoot the generator, the owner or service technician must first read the owner’s manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that can lead to voiding of the EPA certification or product warranty, serious personal injury, property damage or even death.
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