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GSi PNEG-1894 Installation Manual

Topdry chute controller
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TopDry Chute Controller
Installation Manual
PNEG-1894
Version: 5.1
Date: 09-27-20
PNEG-1894

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Summary of Contents for GSi PNEG-1894

  • Page 1 TopDry Chute Controller Installation Manual PNEG-1894 Version: 5.1 Date: 09-27-20 PNEG-1894...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1894 TopDry Chute Controller...

  • Page 3: Table Of Contents

    Connecting the Cable to the Turnbuckle ..................... 20 Leveling the Dump Chutes ........................22 Chapter 5 Wiring and Schematic Diagrams ......................23 Actuator Wiring Schematic ........................23 TopDry Chute Control Panel Wiring Schematic .................. 24 Chapter 6 Warranty ..............................25 PNEG-1894 TopDry Chute Controller...

  • Page 4: Chapter 1 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-1894 TopDry Chute Controller...

  • Page 5: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-1894 TopDry Chute Controller...

  • Page 6: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. • Retain these instructions for future reference. ST-0025-3 PNEG-1894 TopDry Chute Controller...
  • Page 7 Install and Operate Equipment Properly • Make sure grain chutes are empty by performing a manual dump before entering the bin. • Before attempting to remove and reinstall the fan blade, contact GSI for the recommended procedure. ST-0031-2 Sharp Edge Hazard •...
  • Page 8 — Do not work alone. Work in teams of at least three so that help is immediately available in the event of an emergency. — Confirm that all personnel have safely exited the equipment and tools have been recovered once work is complete. ST-0055-1 PNEG-1894 TopDry Chute Controller...

  • Page 9: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-1894 TopDry Chute Controller...

  • Page 10: Chapter 2 Decals

    3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A GSI GROUP, INC. 217-226-4421 PNEG-1894 TopDry Chute Controller...
  • Page 11 HIGH VOLTAGE Danger, High box of chute DC-1948 Will cause serious Causera de sérieuses Voltage injury or death. blessures ou la mort. control Lockout power Couper/verrouiller le before servicing. courant avant l’entretien. GSI Group 217-226-4421 DC-1948 PNEG-1894 TopDry Chute Controller...

  • Page 12: Chapter 3 Controller Layout

    3. Controller Layout Figure 3A Chute Pulley Cable Location PNEG-1894 TopDry Chute Controller...

  • Page 13: Chapter 4 Installation

    Figure 4A Field drill five (5) 3/8" diameter holes as shown in Figure 4B. Attach the pulley assembly with 5/16" x 3/4" bolts with the neoprene on the inside of the bin. (See Figure 4B.) Figure 4B PNEG-1894 TopDry Chute Controller...
  • Page 14 4. Installation Figure 4C PNEG-1894 TopDry Chute Controller...

  • Page 15: Attaching The Mounting Plate And Gussets To The Stiffener

    3. Attach the stiffener mounting plate (A) using six (6) bolts (B) and nuts (C). (See Figure 4D.) Figure 4D Ref # Part # Description TD-101327 Stiffener Mounting Plate S-10275 Bolt, HHCS 3/8"-16 x 1-1/2" YDP Grade 8 or Grade 8.2 S-7383 Nylock Nut 3/8"-16 Zinc Grade 5 PNEG-1894 TopDry Chute Controller...
  • Page 16 (F) for each mounting gusset. (See Figure 4E.) Figure 4E Ref # Part # Description TD-101327 Stiffener Mounting Plate TD-101326 Lower Mounting Gussets S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 S-3611 Flange Nut 5/16"-18 YDP Grade 2 PNEG-1894 TopDry Chute Controller...

  • Page 17: Assembling The Chain Guard

    Part # Description TD-101357 #40 Roller Chain TD-101336 Rear Chain Guard TD-101332 Idler Sprocket Mounting Bracket S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 S-3611 Flange Nut 5/16"-18 YDP Grade 2 TD-101521 Chute Controller Sprocket Bracket PNEG-1894 TopDry Chute Controller...

  • Page 18: Installing The Housing Assembly

    Figure 4G Ref # Part # Description TD-101326 Lower Mounting Gussets S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 S-3611 Flange Nut 5/16"-18 YDP Grade 2 TD-101331 Sidewall Mounting Bracket PNEG-1894 TopDry Chute Controller...

  • Page 19: Testing That The Sprocket Correctly Activates The Limit Switch

    (C) travel from the open (clockwise) position to the closed (counterclockwise) position to the limit switch (D) as shown in Figure Figure 4H Ref # Part # Description TD-101349 Chute Position Controller Electrical Box TD-101463 Tamper Switch TD-101351 Sprocket TD-101465 Limit Switch PNEG-1894 TopDry Chute Controller...

  • Page 20: Connecting The Cable To The Turnbuckle

    1. Run the cable from the inside of the bin through the sidewall sheet over the chute pulley on the bin eave and down to the chain tunbuckle from the controller. (See Figure 4I.) Figure 4I Ref # Part # Description TD-101335 Front Chain Guard TD-101336 Rear Chain Guard PNEG-1894 TopDry Chute Controller...
  • Page 21 (See Figure 4J.) Figure 4J Ref # Description Chain Turnbuckle Cable Clamps 3. Bolt the turnbuckle to the chain (C). (See Figure 4J.) 4. Attach the cable to the turnbuckle using cable clamps (E). (See Figure 4J.) PNEG-1894 TopDry Chute Controller...

  • Page 22: Leveling The Dump Chutes

    5. Install the enclosure cover (A) and secure with eight (8) flange bolts (B). (See Figure 4K.) Figure 4K Ref # Part # Description TD-101330 Enclosure Cover S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 PNEG-1894 TopDry Chute Controller...

  • Page 23: Chapter 5 Wiring And Schematic Diagrams

    5. Wiring and Schematic Diagrams Actuator Wiring Schematic PNEG-1894 TopDry Chute Controller...

  • Page 24: Topdry Chute Control Panel Wiring Schematic

    5. Wiring and Schematic Diagrams TopDry Chute Control Panel Wiring Schematic PNEG-1894 TopDry Chute Controller...

  • Page 25: Chapter 6 Warranty

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 26 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2017 by The GSI Group, LLC Printed in the USA CN-331713...

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