Mitsubishi MOTORS OUTLANDER PHEV 2021 Emergency Response Manual
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Mitsubishi MOTORS OUTLANDER PHEV 2021 Emergency Response Manual

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INFORMATION FOR FIRST AND SECOND RESPONDERS
EMERGENCY RESPONSE GUIDE FOR VEHICLE
2021 Model year
Version:1.0

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Summary of Contents for Mitsubishi MOTORS OUTLANDER PHEV 2021

  • Page 1 INFORMATION FOR FIRST AND SECOND RESPONDERS EMERGENCY RESPONSE GUIDE FOR VEHICLE 2021 Model year Version:1.0...
  • Page 2 WARNING CAUTION Means hazards or unsafe practices that could cause minor personal injury or damage to the vehicle. ・...

  • Page 3: Table Of Contents

    CONTENTS 0.Rescue sheet(s) 1.Identification / recognition 2.Immobilisation / stabilization / lifting 3.Disable direct hazards / safety regulations P.12 4.Access to the occupants P.17 5.Stored energy / liquids / gases / solids P.21 6.In case of fire P.22 7.In case of submersion P.23 8.Towing / transportation / storage P.24...

  • Page 4: Rescue Sheet(S)

    0. Rescue sheet(s) OUTLANDER PHEV Body type: Station wagon Type: GG3W Model year: 2021 Pedestrian Stored Seat belt protection Airbag gas inflator pretensioner control unit active system Automatic Zone Gas strut / High rollover requiring Preloaded strength protection special spring zone system attention...

  • Page 5: Identification / Recognition

    1.Identification / recognition WARNING; - Use insulating Personal Protective Equipment (PPE) (Rubber insulating gloves, Rubber soled insulating shoes: rated to a minimum of 500V voltage resistance), when contact with the vehicle body is possible, until you can identify whether the vehicle is OUTLANDER PHEV or not. - Engine noise does not always mean that the vehicle is a model with petrol engine.
  • Page 6 Chassis number MMTXDGG3W0MH****** PDU cover (1) “Chassis number” shown in the engine compartment (2) "PLUG-IN HYBRID EV" logo mark on the "PDU cover" in the engine compartment...
  • Page 9 4. Vehicle dimensions Vehicle weight ： ： ： ： 1 ,915 – 1,930kg* * ： D iffers on the model, the vehicle weight will change.

  • Page 10: Immobilisation / Stabilization / Lifting

    2.Immobilisation / stabilization / lifting CAUTION; - Be sure to support the specified locations only. Otherwise, deformation of vehicle may occur. : Support position for Garage Jack : Support position for Jack or Axle stands or Lift. ○ ○ ○ ○ ○...
  • Page 11 WARNING; - When installing a "block" or "lift airbag device", avoid high-voltage parts, exhaust systems and fuel systems, etc. - If high-voltage components or high-voltage harnesses are exposed, do not place any support on them. It may cause damage or fire for vehicle. NOTE;...
  • Page 12 CAUTION; - Use a support that is strong enough. - When installing prop tools, avoid exhaust systems, fuel systems, high-voltage parts, high-voltage harnesses, etc. - If the inside of the high-voltage components or the high-voltage harness is exposed, avoid the exposed parts when installing.

  • Page 13: Disable Direct Hazards / Safety Regulations

    3.Disable direct hazards / safety regulations NOTE; Disconnecting the 12V auxiliary battery may make it impossible to perform operations related to electrical components. Perform the necessary operations before removing the 12V auxiliary battery terminal. The OUTLANDER PHEV is equipped with a lithium-ion battery of max. voltage 336V. This is used to activate the electric motor unit and some components such as air conditioning.
  • Page 14 NOTE; Disconnecting the 12V auxiliary battery may make it impossible to perform operations related to electrical components. Perform the necessary operations before removing the 12V auxiliary battery terminal. Power window Door lock 1 : Driver’s door window 1 : Lock 2 : Front Passenger’s door window 2 : Unlock 3 : Rear left door window...
  • Page 15 NOTE; The tailgate cannot be pulled up when you do not open it as soon as the tailgate open switch is pressed. In this case, push the tailgate open switch once again and pull up the tailgate. When the 12V auxiliary battery is weak or dead or disconnect to terminal the Electric parking brake cannot be applied or released.
  • Page 16 CAUTION; The negative terminal disconnect for the 12V auxiliary battery should be 1 minutes later the power supply mode of the power switch is turned off. 12V auxiliary battery negative terminal Rear bumper There is use a fuse remover to remove "Power unit control" fuses (10A in the illust below) from the engine compartment fuse box.
  • Page 17 CAUTION; Do not remove the service plug for 5 minutes later disconnecting the 12V auxiliary battery negative terminal. Passenger’s seat Service lid cover WARNING ； ； ； ； Always wear Personal Protective Equipment (PPE) when pulling out the service plug. Service plug Lever...

  • Page 18: Access To The Occupants

    4.Access to the occupants NOTE; Disconnecting the 12V auxiliary battery may make it impossible to perform operations related to power seat. Perform the necessary operations before removing the 12V auxiliary battery terminal. WARNING; Use insulating Personal Protective Equipment (PPE) (Rubber insulating gloves, Rubber soled insulating shoes: rated to a minimum of 500V voltage resistance) when you may touch the vehicle body directly or indirectly.
  • Page 19 ・ ・ ・ ・ Locked Release :440Mpa :590Mpa :980Mpa :Aluminum...
  • Page 20 WARNING; - Use a hydraulic cutter or a suitable tool which does not generate sparks to cut the vehicle body. If you fail to do this, you or the passengers may be seriously injured. - Never touch any exposed orange-colour high voltage wiring cables (cutoff or break a plastic jacket), or the portions shown in the figure.
  • Page 21 WARNING; - Use a hydraulic cutter or a suitable tool which does not generate sparks to cut the vehicle body. If you fail to do this, you or the passengers may be seriously injured. - Never touch any exposed orange-colour high voltage wiring cables. (cutoff or break a plastic jacket) - NEVER cut the drive battery.

  • Page 22: Stored Energy / Liquids / Gases / Solids

    5.Stored energy / liquids / gases / solids Capacity Colour Fuel tank (Petrol) 45 liters Light orange Li-ion drive battery 13.8 kWh Clear & colourless 12V auxiliary battery 36 Ah Clear & colourless Engine oil 4.3 liters (Oil pan) Dark brown 0.3 liters (Oil filter) Engine coolant 6.5 –...

  • Page 23: In Case Of Fire

    6.In case of fire CAUTION; Failure to follow these instructions may result in serious injury such as electric shock: 1) The drive battery is designed to prevent a substantial amount of electrolyte from leaking from the drive battery just in case it is broken.

  • Page 24: In Case Of Submersion

    7.In case of submersion CAUTION; If the drive battery and high voltage system are immersed in water, they will be treated as submerged. WARNING; I f water enters the driving battery, hydrogen gas may be generated. ・ W hen seawater enters, a large amount of hydrogen gas is generated by rapid electrolysis due to salinity, which ・...

  • Page 25: Towing / Transportation / Storage

    8.Towing / transportation / storage WARNING; Never tow the vehicle with front wheels and/or rear wheels on the ground. This may cause damage to the electric motors and transaxle. CAUTION; If the 12V auxiliary battery charging level is too low or the 12V auxiliary battery negative terminal is disconnected, you cannot move the selector lever from the P range.
  • Page 26 WARNING; If the vehicle is towed with the operation mode in " ON " without starting the Plugin Hybrid EV System, the 12V auxiliary battery may be fully discharged during towing. In this case, the brake performance becomes very poor and the steering wheel becomes very heavy.
  • Page 27 To turn off FCM You can switch the system from ON to OFF if you hold the “FCM ON/OFF” switch pressed when the operation mode is set to “ON”. When you turn off the system, the following massage appears on the screen and the indicator comes on.
  • Page 28 CAUTION; T he negative terminal disconnect for the 12V auxiliary battery should be 1 minutes later the power ・ supply mode of the power switch is turned off. R eleasing the electric parking brake manually is limited to an emergency case. ・...

  • Page 29: Important Additional Information

    9.Important additional information 1. Supplemental Restraint System (SRS) Supplemental Restraint System (SRS) airbag component location (Refer to 1-3) Caution Labels The labels indicating the precautions for handling and maintenance of SRS air bags and seat belt with pre- tensioner are attached to the locations shown in the figure. If the label is damaged or is dirty, replace with the new label.
  • Page 30 System Operation AIR BAGS AND SEAT BELT PRE-TENSIONERS Front impact Front impact Driver’s air bag, Sensor (LH) Sensor (RH) passenger’s (front) air bag and seat belt pre-tensioners Frontal collision against another vehicle Shock Ignition above a signal certain level G-sensor Frontal collision against a Solid surface Ignition judgement...
  • Page 31 System Construction DRIVER'S AIR It incorporates an SRS airbag to protect the Inflator BAG MODULE driver in the event of a frontal collision. The airbag module is equipped with an inflator that does not contain sodium azide. The air bag is made of nylon and is inflated by the gas from the inflator.
  • Page 32 FRONT IMPACT The front impact sensor is installed on the SENSOR headlamp support panel upper in the engine room, and the analogue G-sensor is housed in the front impact sensor. The front impact sensor transmits the coded acceleration data to SRS-ECU. Based on the data, SRS-ECU determines the deployment Front impact sensor stage of the front air bag, then energises...
  • Page 33 2. High voltage component location Construction diagram Battery management unit (BMU) AC inverter Rear electric motor control unit (REMCU) Power Drive Unit [within Front electric motor control unit (FEMCU) and Generator Control Unit (GCU)] EV radiator condenser tank PHEV-ECU EV cooler On board charger/ DC-DC converter Rear motor...
  • Page 34 Wait until the engine stops. Then, turn off the electric motor switch. ・ T he drive battery is retrieved. When the vehicle is discarded, always contact Mitsubishi Motors Dealer. The service plug is installed to the lower place...
  • Page 35 3. Discharge measures for drive battery If the drive battery is damaged or the vehicle is submerged, perform discharge measures as follows. WARNING; F ailure to follow these instructions may result in serious injury such as electric shock. ・ I f electrolyte leaks from the drive battery, or if water gets inside the drive battery, rapid electrolysis may generate ・...
  • Page 36 WARNING; Always wear Personal Protective Equipment (PPE) when pulling out the service plug. Service plug Lever...
  • Page 37 CAUTION; T he negative terminal disconnect for the 12V auxiliary battery should be 1 minutes later the power supply ・ mode of the power switch is turned off. D o not remove the service plug for 5 minutes later disconnecting the 12V auxiliary battery negative terminal. ・...
  • Page 38 Drain plug Battery protector Front side CAUTION; The main drive lithium-ion battery must be properly disposed of as industrial waste according to local regulations. Battery protector Front side...
  • Page 39 MB992946:Drain plug cover (Base for the silicone rubber sheet) ・ rain plug gasket (MB992947) and Drain plug cover (MB992946) is Mitsubishi Motors special tools 12) Fill with water that does not contain salt, such as tap water, well water or pond water through the plug opening under the service lid into the main drive lithium-ion battery until the water overflows.
  • Page 40 How to drain the water Pool Wait for at least approx. 84 hours (3.5 days), and then drain water from the pool. Water Remove the special tools from the bottom of the drain plug, and wait until the water has drained Injection completely.
  • Page 41 HIGH VOLTAGE WORK IN PROGRESS!! DANGER! DO NOT TOUCH! HIGH VOLTAGE WORK IN PROGRESS!! DANGER! DO NOT TOUCH! *Before any high voltage work commences, place this signboard on the roof of vehicle after folding on the dotted line.
  • Page 42 It is recommended that a warning sign (example provided above) is fixed to or on the vehicle during any emergency work on the vehicle. A sign that complies with local regulation should be used.

  • Page 43: Explanation Of Pictograms Used

    10. Explanation of pictograms used Keyless 12V auxiliary SRS unit operation key battery distance Warning, Power switch Airbag inflator Electricity Fuse box Seat belt disabling Air bag pretensioner high voltage Adjustment seat High voltage Warning, low forward or cable temperature backward High voltage Adjustment seat...
  • Page 44 PMRT2010 OUTLANDER PHEV – Emergency Response Guide...

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