Olivetti JS-505 Service Manual
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Olivetti JS-505 Service Manual

Olivetti JS-505 Service Manual

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d-Color MF201
d-Color MF201Plus - MF250 - MF350
JS-505
SERVICE MANUAL
Code Y109081-8

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Summary of Contents for Olivetti JS-505

  • Page 1 Option Printer d-Color MF201 d-Color MF201Plus - MF250 - MF350 JS-505 SERVICE MANUAL Code Y109081-8...
  • Page 2 PUBLICATION ISSUED BY: Olivetti S.p.A. 77, Via Jervis - 10015 Ivrea (TO) Italy Copyright © 2008, Olivetti All rights reserved...
  • Page 3 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.

  • Page 4: Table Of Contents

    Field Service Ver. 1.0 Jun. 2008 CONTENTS JS-505 Outline Product specification ....................1 Maintenance Other ........................3 Disassembly/adjustment prohibited items ............3 Disassembly/Assembly/Cleaning list (other parts)..........4 2.2.1 Disassembly/Assembly parts list..............4 2.2.2 Disassembly/Assembly parts list..............4 Disassembly/Assembly procedure................ 5 2.3.1...
  • Page 5 Field Service Ver. 1.0 Jun. 2008 6.1.1 Misfeed display resetting procedure ............21 Sensor layout...................... 22 Solution ......................23 6.3.1 Initial check items ..................23 6.3.2 Solution when paper curl occurs for d-Color MF201........23 6.3.3 Solution when paper curl occurs for d-Color MF201Plus -......d-Color MF250 - MF350................

  • Page 6: Outline

    Field Service Ver. 1.0 Jun. 2008 1. Product specification Outline Product specification A. Type Type Built-in type 2-bin stacker Installation Installed in main body Document align- Center ment B. Functions Modes Sort, Group, Sort offset, Group offset C. Paper Exit tray Size Type Capacity...
  • Page 7 1. Product specification Field Service Ver. 1.0 Jun. 2008 D. Offset function Exit tray Lower tray Shift amount 30 mm Types of paper to Plain paper, Thick paper 1/2/3 be used Size B5S, B5, A4S, A4, B4, A3 X 11S, 8- X 11, 8- X 14, 11 X 17 E.

  • Page 8: Maintenance

    Field Service Ver. 1.0 Jun. 2008 2. Other Maintenance Other Disassembly/adjustment prohibited items A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws. • The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation.

  • Page 9: Disassembly/Assembly/Cleaning List (Other Parts)

    2. Other Field Service Ver. 1.0 Jun. 2008 Disassembly/Assembly/Cleaning list (other parts) 2.2.1 Disassembly/Assembly parts list Section Part name Ref. page Unit Separator Front cover Rear left cover Exterior parts Rear right cover Upper tray Paper guide plate Board JS control board (JSCB) Transport motor (M1) Motors Route change motor (M3)

  • Page 10: Disassembly/Assembly Procedure

    Field Service Ver. 1.0 Jun. 2008 2. Other Disassembly/Assembly procedure 2.3.1 Separator 1. Remove the relay connector [1]. A083F2C505DA 2. Remove two screws [1] and remove two fixtures [2]. NOTE • When installing the attachment plates [2], the attachment plate A with pieces of metal is required to be attached to the left.

  • Page 11: Front Cover

    2. Other Field Service Ver. 1.0 Jun. 2008 2.3.2 Front cover 1. Remove the separator. See P.5 2. Open the misfeed clearing cover [1]. A083F2C003DA 3. Remove two screws [1] and remove the front cover [2]. A083F2C004DA 2.3.3 Rear left cover 1.

  • Page 12: Rear Right Cover

    Field Service Ver. 1.0 Jun. 2008 2. Other 2.3.4 Rear right cover 1. Remove the separator. See P.5 2. Remove the rear left cover. See P.6 3. Remove three screws [1] and remove the rear right cover [2]. A083F2C006DA 2.3.5 Upper tray 1.

  • Page 13: Paper Guide Plate

    2. Other Field Service Ver. 1.0 Jun. 2008 2.3.6 Paper guide plate 1. Remove the separator. See P.5 2. Remove the upper tray. See P.7 3. Remove two screws [1] and remove the paper guide plate cover [2]. A083F2C503DA 4. Remove eight paper guide plates [1]. NOTE •...

  • Page 14: Js Control Board (Jscb)

    Field Service Ver. 1.0 Jun. 2008 2. Other 2.3.7 JS control board (JSCB) 1. Remove the separator. See P.5 2. Remove the rear left cover. See P.6 3. Remove all seven connectors [1] from the JS control board. A083F2C008DA 4. Remove four screws [1] and remove the JS control board [2].

  • Page 15: Route Change Motor (M3)

    2. Other Field Service Ver. 1.0 Jun. 2008 5. Remove two screws [1] and remove the transport motor [2]. A083F2C011DA 2.3.9 Route change motor (M3) 1. Remove the separator. See P.5 2. Remove the rear left cover. See P.6 3. Remove the rear right cover. See P.7 4.

  • Page 16: Shift Motor (M2)

    Field Service Ver. 1.0 Jun. 2008 2. Other 2.3.10 Shift motor (M2) 1. Remove the separator. See P.5 2. Remove the front cover. See P.6 3. Remove the route change motor. See P.10 4. Remove the C-clip [1] and the lever [2], and remove the route change guide [3].
  • Page 17 2. Other Field Service Ver. 1.0 Jun. 2008 7. Disconnect the connector [1], remove two screws [2], and remove the harness from four wire saddles [3]. Remove the sensor mounting plate assy [4]. A083F2C018DA 8. Remove three screws [1] and two shoulder screws [2].
  • Page 18 Field Service Ver. 1.0 Jun. 2008 2. Other 10. Remove the screw [1] and remove the belt fixed plate [2]. A083F2C021DA 11. Remove five wire saddles [1] and pull out the shift drive section assy [2] in the direction of the arrow. A083F2C022DA 12.

  • Page 19: Roller Pressure/Retraction Clutch (Cl1)

    2. Other Field Service Ver. 1.0 Jun. 2008 13. Disconnect the connector [1], remove wire saddle [2] and two screws [3], and remove the shift motor [4]. A083F2C024DA 2.3.11 Roller pressure/retraction clutch (CL1) 1. Remove the route change motor. See P.10 2.

  • Page 20: Cleaning Procedure

    Field Service Ver. 1.0 Jun. 2008 2. Other Cleaning procedure NOTE • The alcohol described in the cleaning procedure of maintenance represents the isopropyl alcohol. 2.4.1 Cleaning of the roller and roll A. Periodically cleaning parts/cycle • Roller and roll: Every 300,000 prints 1.
  • Page 21 2. Other Field Service Ver. 1.0 Jun. 2008 Blank Page Service Manual Y109081-8...

  • Page 22: Adjustment/Setting

    Field Service Ver. 1.0 Jun. 2008 3. How to use the adjustment section Adjustment/Setting How to use the adjustment section • “Adjustment/Setting” contains detailed information on the adjustment items and proce- dures for this machine. • Throughout this “Adjustment/Setting,” the default settings are indicated by “ ”. Advance checks Before attempting to solve the customer problem, the following advance checks must be made.

  • Page 23: State Confirmation

    4. State Confirmation Field Service Ver. 1.0 Jun. 2008 State Confirmation Sensor check procedure A. Procedure 1. Call the Service Mode to the screen. See P.146 of the main body service manual d-Color MF201. See P.338 of the main body service manual d-Color MF350 Family. 2.

  • Page 24: Sensor Check List

    Field Service Ver. 1.0 Jun. 2008 4. State Confirmation 4.2.1 Sensor check list Operation characteristics/ panel display Symbol Panel display Part/Signal name Paper Paper not Exit (Non-sort1) Lower tray exit sensor present present Paper Paper not Exit (Non-sort2) Upper tray exit sensor present present Lower tray paper full detect...

  • Page 25: Finisher Operations

    5. Finisher operations Field Service Ver. 1.0 Jun. 2008 Finisher operations d-Color MF201Plus - d-Color MF250 - d-Color MF350 Screen Entering Finisher Check 1. Call the Service Mode to the screen. See P.338 of the main body service manual. 2. Touch [Finisher]. 3.

  • Page 26: Troubleshooting

    Field Service Ver. 1.0 Jun. 2008 6. Jam display Troubleshooting Jam display Misfeed display • When misfeed occurs, message, misfeed location “Blinking” and paper location “Light- ing” are displayed on the touch panel of the main body. A083F4C502DA Display Code Misfeed location Misfeed access location Action...

  • Page 27: Sensor Layout

    6. Jam display Field Service Ver. 1.0 Jun. 2008 Sensor layout A083F4C501DA [1] Paper exit sensor (PS2) [2] Lower tray exit sensor (PS1) [3] Upper tray exit sensor (PS2) Service Manual Y109081-8...

  • Page 28: Solution

    Field Service Ver. 1.0 Jun. 2008 6. Jam display Solution 6.3.1 Initial check items • When a paper misfeed occurs, first perform the following initial check items. Check Item Action Does the paper meet product specifications? Change the paper. Change the paper. Is paper curled, wavy, or damp? See “Solution when paper curl occurs”...

  • Page 29: Solution When Paper Curl Occurs For D-Color Mf201Plus

    6. Jam display Field Service Ver. 1.0 Jun. 2008 Solution when paper curl occurs for d-Color MF201Plus - d-Color MF250 6.3.3 d-Color MF350 Step Check items/actions — Turn over the stacked paper in the paper tray. Go to step 2. Does paper curl occur just after a warm-up has been completed or Go to step 3.

  • Page 30: Job Separator Transport Section Misfeed

    — PS2 (paper exit sensor) I/O check, — — sensor check PS1 I/O check, sensor check JSCB PJ7-6 (ON) JS-505 F-4 to 5 PS2 (Upper tray exit sensor) I/O check, JSCB PJ7-9 (ON) JS-505 F-4 sensor check JSCB replacement —...

  • Page 31: Malfunction Code

    7. Malfunction code Field Service Ver. 1.0 Jun. 2008 Malfunction code Trouble code • The machine’s CPU performs a self-diagnostics function that, on detecting a malfunction, gives the corresponding malfunction code and maintenance call mark on the touch panel. Code Description Detection timing •...

  • Page 32: Solution

    Check the connector of M2 for proper — — drive coupling and correct as necessary. PS6 I/O check, sensor check JSCB PJ7-18 (ON) JS-505 F-3 M2 operation check JSCB PJ4-1 to 4 JS-505 F-6 Change JSCB — —...

  • Page 33: C11A1: Exit Roller Pressure/Retraction Failure

    Check the connector of CL1 for proper — — drive coupling and correct as necessary. PS5 I/O check, sensor check JSCB PJ7-12 (ON) JS-505 F-4 CL1 operation check JSCB PJ6-4 (ON) JS-505 F-5 Change JSCB — —...

  • Page 34: Cc155: Finisher Rom Failure Only D-Color Mf201Plus

    Field Service Ver. 1.0 Jun. 2008 7. Malfunction code 7.2.5 CC155: Finisher ROM failure only d-Color MF201Plus - d-Color MF250 - d-Color MF350 Relevant electrical parts JS control board (JSCB) WIRING DIAGRAM Location Step Action Control signal (Electrical component) Disconnect and then connect the power cord.
  • Page 35 7. Malfunction code Field Service Ver. 1.0 Jun. 2008 Blank Page Service Manual Y109081-8...
  • Page 36 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 09/2008 EDITION Y109081-8...

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