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Siemens SINUMERIK MPP 1500D Equipment Manual

Machine push button panel
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SINUMERIK
SINUMERIK 840D sl / ONE
Machine Push Button Panel: MPP
1500D / MPP 1500E
Equipment Manual
Valid for:
Control system
SINUMERIK 840D sl
SINUMERIK ONE
04/2021
A5E50753610B AA
Introduction
Fundamental safety
instructions
Description
Operating and display
elements
Mounting
Connecting up
Service and maintenance
Technical data
Spare parts/accessories
1
2
3
4
5
6
7
8
9

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Summary of Contents for Siemens SINUMERIK MPP 1500D

  • Page 1 Introduction Fundamental safety instructions Description SINUMERIK Operating and display elements SINUMERIK 840D sl / ONE Machine Push Button Panel: MPP Mounting 1500D / MPP 1500E Connecting up Equipment Manual Service and maintenance Technical data Spare parts/accessories Valid for: Control system SINUMERIK 840D sl SINUMERIK ONE 04/2021...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction ............................5 About SINUMERIK ........................ 5 About this documentation ....................5 Documentation on the internet .................... 6 1.3.1 Documentation overview SINUMERIK operator components ..........6 Feedback on the technical documentation ................6 mySupport documentation ....................7 Service and Support......................
  • Page 4 Table of contents Handheld unit connection HT 8 with emergency stop override..........49 Service and maintenance ........................51 Technical data............................53 MPP 1500D/E ........................53 Standards and approvals ....................54 Recycling and disposal ....................... 55 Spare parts/accessories........................57 Overview ........................... 57 Slide-in labels ........................

  • Page 5: Introduction

    – SINUMERIK is the highly dynamic automation solution, integrated for all areas of production. From prototype construction and tool design to mold making, all the way to large-scale series production. Visit our website for more information SINUMERIK (https://www.siemens.com/sinumerik). About this documentation Validity This Equipment Manual describes the Machine Push Button Panels MPP 1500D and MPP 1500E.

  • Page 6: Documentation On The Internet

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.

  • Page 7: Mysupport Documentation

    With the "mySupport documentation" web-based system you can compile your own individual documentation based on Siemens content, and adapt it for your own machine documentation. To start the application, click on the "My Documentation" tile on the mySupport homepage (https://support.industry.siemens.com/cs/ww/en/my):...
  • Page 8 Siemens support on the go With the award-winning "Siemens Industry Online Support" app, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The app can support you in areas including: • Resolving problems when implementing a project •...

  • Page 9: Important Product Information

    • OpenSSL (https://www.openssl.org) • Cryptsoft (https://www.cryptsoft.com) Compliance with the General Data Protection Regulation Siemens observes standard data protection principles, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process or store any personal data, only technical function data (e.g. time stamps).
  • Page 10 Introduction 1.7 Important product information Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

  • Page 11: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 12 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
  • Page 13 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING...

  • Page 14: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 2.2 Equipment damage due to electric fields or electrostatic discharge WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. •...

  • Page 15: Warranty And Liability For Application Examples

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 16: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.5 Residual risks of power drive systems Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.
  • Page 17 Fundamental safety instructions 2.5 Residual risks of power drive systems 3. Hazardous shock voltages caused by, for example: – Component failure – Influence during electrostatic charging – Induction of voltages in moving motors – Operation and/or environmental conditions outside the specification –...
  • Page 18 Fundamental safety instructions 2.5 Residual risks of power drive systems Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

  • Page 19: Description

    Overview Note EMC-compatible installation of the components The components provided by Siemens meet CE requirements. Once installed, ensure that the components continue to meet the requirements. MPP 1500D / MPP 1500E Machine Push Button Panels facilitate user-friendly operation of the machine functions on complex machining stations.

  • Page 20: System Features

    Description 3.3 Mechanical design System features MPP 1500D and MPP 1500E Machine Push Button Panels have the following system attributes: • Industrial Ethernet (transmission rate: 10/100 Megabits per second) • 12 long-stroke keys with multi-color LEDs • Handheld unit connection for HT 2 / HT 8 •...
  • Page 21 Description 3.3 Mechanical design MPP 1500D Machine Push Button Panel The MPP 1500D Machine Push Button Panel is shown in the following drawing. Figure 3-1 Views of the MPP 1500D The MPP 1500D Machine Push Button Panel comprises: ① COM board (APCB COM IE) ②...

  • Page 22: Interfaces

    Description 3.4 Interfaces MPP 1500E Machine Push Button Panel The MPP 1500E Machine Push Button Panel is shown in the following drawing. Figure 3-2 Views of the MPP 1500E The MPP 1500E Machine Push Button Panel comprises: ① COM board (APCB COM IE) ②...
  • Page 23 Description 3.4 Interfaces Control panel ① Feedrate override ② EMERGENCY STOP ③ S113 EMERGENCY STOP override ④ XS12 Connection for handheld unit ⑤ Electronic Key System ⑥ Ground connection M5 ground connection for MPP 1500D/E Handheld unit connection and key module (APCB HT / HT board) ①...
  • Page 24 Description 3.4 Interfaces ④ X110 EMERGENCY STOP button / enabling button of the handheld unit EMERGENCY STOP button already pre-wired to S113 ⑤ Status LED Power OK APCB HT Port1 Status LED X120, green = link, yellow = traffic Port2 Status LED X121, green = link, yellow = traffic Port3 Status LED XS12, green = link, yellow = traffic...

  • Page 25: Input / Output Images

    Description 3.5 Input / output images ⑨ Status LED power OK COM board PROFINET LED (BUS SYNC) PROFINET LED (BUS FAULT) ⑩ Handwheel changeover switch: Differential / TTL ⑪ X51 / X52 / X55 Customer keys, inputs for illuminated keys ⑫...
  • Page 26 Description 3.5 Input / output images Output image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 blue blue green blue green LED14 LED13 LED35 LED34 LED12 LED11 LED10 LED09 blue green LED16 LED15 blue green blue green blue LED08 LED07 LED06 LED05...

  • Page 27: Operating And Display Elements

    Operating and display elements Emergency stop chain Actuate the EMERGENCY STOP button in emergency situations, if: • People are at risk. • There is the danger of machines or the workpiece being damaged As a rule, when actuating the EMERGENCY STOP button, all drives are brought to a standstill with the max.

  • Page 28: View

    Operating and display elements 4.2 View View MPP 1500D Figure 4-1 MPP 1500D operating/display elements The MPP 1500D Machine Push Button Panel has the following operating and display elements: ① EMERGENCY STOP S13 ② Illuminated keys S1-S6 ③ Feedrate override ④...
  • Page 29 Operating and display elements 4.2 View MPP 1500E Figure 4-2 MPP 1500E operating/display elements The MPP 1500E Machine Push Button Panel has the following operating and display elements ① Emergency Stop S13 ② Illuminated keys S1-S6 ③ Feedrate override ④ ⑤...
  • Page 30 Operating and display elements 4.2 View Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

  • Page 31: Mounting

    Mounting Follow the subsequent steps when mounting the MPP 1500D/E: • Connect the operator panel front and TCU via the corresponding interfaces. • Carefully observe that the safety of a system in which the MPP1500D/E is integrated is the responsibility of the system installer (system integrator). •...
  • Page 32 Mounting Mounting cutout for the MPP 1500D Figure 5-1 Mounting cutout for the MPP 1500D Mount the MPP 1500D using 8 tension jacks with a tightening torque of 0.4 Newton meters at the rear of the control panel. The tension jacks are included in the scope of delivery. The panel thickness must be 1.5 to 6 millimeters (steel) and 2 to 6 millimeters (aluminum).
  • Page 33 Mounting Mounting cutout for the MPP 1500E Figure 5-2 Mounting cutout for the MPP 1500E Mount the MPP 1500E using 8 tension jacks with a tightening torque of 0.4 Newton meters at the rear of the control panel. The tension jacks are included in the scope of delivery. The panel thickness must be 1.5 to 6 millimeters (steel) and 2 to 6 millimeters (aluminum).
  • Page 34 Mounting Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

  • Page 35: Connecting Up

    Connecting up General The following connecting cables are required to establish communication between the MPP 1500D/E Machine Push Button Panel and other components: • Ethernet cables: Ethernet cables are not included in the scope of delivery. Order these separately. Recommended components are: –...

  • Page 36: Pin Assignment Of The Interfaces

    Connecting up 6.3 Pin assignment of the interfaces • Flame resistance of the 24 V DC cable according to UL 2556 VW-1/ tested according to IEC 60332-1-2. • Observe the permissible bending radius of the cables. • Only rotate the panel in a way that does not cause the cables to be pinched. •...
  • Page 37 Connecting up 6.3 Pin assignment of the interfaces EMERGENCY STOP / enabling button of the handheld unit Connector designation: X110 Connector type: 8-pin male connector Maximum cable length: 30 m Table 6-2 Assignment of connector X110 Name Type Meaning STOP23 Emergency Stop NC contact 1.1 STOP24 Emergency Stop NC contact 1.1...
  • Page 38 Connecting up 6.3 Pin assignment of the interfaces High-side switches serve as output drivers, which switch 24 V to the lamps and which limit the current when a short-circuit occurs. Connector designation: X130 Connector type: 10-pin male connector Maximum cable length: Table 6-4 Assignment of connector X130 Name...

  • Page 39: Assembled Pcb Com Board (Apcb Com Ie)

    Connecting up 6.3 Pin assignment of the interfaces Rapid traverse override rotary switch Connector designation: X32 Connector type: 2 x 5-pin male connector, according to EN 60603-13 with coding Table 6-6 Assignment of connector X32 Name Type Meaning N.C. Not assigned N.C.
  • Page 40 Connecting up 6.3 Pin assignment of the interfaces Name Type Meaning N.C. Not assigned N.C. Not assigned Rotary switch feedrate override Connector designation: X30 Connector type: 2 x 5-pin male connector, according to EN 60603-13 with coding Table 6-8 Assignment of connector X30 Name Type Meaning...
  • Page 41 Connecting up 6.3 Pin assignment of the interfaces X51 and X52 are typically used for connecting illuminated keys. The lamps in the keys are activated via X53 and X54. X55 has no corresponding outputs. Figure 6-1 Input circuits X51, X52 and X55. Interface: Optional customer keys IN Connector designation:...
  • Page 42 Connecting up 6.3 Pin assignment of the interfaces Name Type Meaning KT-IN9 Customer key 9 Ground Optional customer keys (X53/X54) Outputs X53/X54 are provided to activate lamps in the keys. Lamps with 1.2 W and maximum 0.15 A per output are recommended. High-side switches serve as output drivers, which switch 24 V to the lamps and which limit the current when a short circuit occurs.
  • Page 43 Connecting up 6.3 Pin assignment of the interfaces Table 6-14 Assignment of connector X54 Name Type Meaning KT-OUT4 Customer key 4 lamp KT-OUT5 Customer key 5 lamps KT-OUT6 Customer key 6 lamps Ground Interfaces for handwheels Interface: Handwheel 1 Connector designation: Connector type: 15-pole D-sub pin Maximum cable length:...
  • Page 44 Connecting up 6.3 Pin assignment of the interfaces Name Type Meaning HW2_A Handwheel pulses track A HW2_XA Handwheel pulses track A (negated) N.C. Not assigned HW2_B Handwheel pulses track B HW2_XB Handwheel pulses track B (negated) N.C. Not assigned P5HW 5 V supply voltage N.C.
  • Page 45 Connecting up 6.3 Pin assignment of the interfaces The switches S2-1 to S2-8 define the default device names. Up to 128 default device names are supported. If these default device names are used, there is no need to initialize the MPP. Note The default device names cannot be reconfigured, e.g.
  • Page 46 Connecting up 6.3 Pin assignment of the interfaces Meaning Default device name: mcp-pn9 Default device name: mcp-pn8 Default device name: mcp-pn7 Default device name: mcp-pn6 Default device name: mcp-pn5 Default device name: mcp-pn4 Default device name: mcp-pn3 Default device name: mcp-pn2 Default device name: mcp-pn1 Default device name: mcp-pn MCP set up as IE...

  • Page 47: Setting The Box Id

    Connecting up 6.4 Setting the box ID MPP address 213 MPP address 212 MPP address 211 MPP address 210 MPP address 209 MPP address 208 MPP address 207 MPP address 206 MPP address 205 MPP address 204 MPP address 203 MPP address 202 MPP address 201 MPP address 200...
  • Page 48 Connecting up 6.4 Setting the box ID Figure 6-3 Box ID based on the example of hexadecimal address 27 Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

  • Page 49: Handheld Unit Connection Ht 8 With Emergency Stop Override

    Connecting up 6.5 Handheld unit connection HT 8 with emergency stop override Handheld unit connection HT 8 with emergency stop override Handheld unit connection When connecting the handheld unit observe the following diagram: Figure 6-4 MPP 1500D/E handheld unit connection ①...
  • Page 50 Connecting up 6.5 Handheld unit connection HT 8 with emergency stop override The signal activates the time monitoring function. If the signal level is still "Low" or "Open" after the monitoring time has elapsed (maximum 5 minutes), then trigger an "EMERGENCY SWITCHING-OFF"...

  • Page 51: Service And Maintenance

    Service and maintenance Cleaning the device Use a soft cloth moistened either with water or a mild cleaning agent to clean the housing and operator controls of the device. Note Switch the device off for cleaning Clean the device only when it is switched off. This way, you ensure that you cannot unintentionally trigger any functions by touching the keys.
  • Page 52 Service and maintenance Suspected malfunction If you suspect a malfunction due to unusual product reactions, isolate the device from power. Immediately inform qualified personnel to check the function and ensure that the product functions correctly. The following signs can indicate a malfunction: •...

  • Page 53: Technical Data

    Technical data MPP 1500D/E Safety Protective class according to EN 50178 III; PELV Degree of protection according to EN 60529 Front: IP54 Rear: IP00 Approvals CE / EAC Electrical data Overvoltage category Secondary circuit supplied from primary circuits up to Cat. III, 300 V AC Power supply 24 V DC (20.4 V ...

  • Page 54: Standards And Approvals

    Technical data 8.2 Standards and approvals Temperature limit (storage / transport in transport -40 ... 70 °C (cyclic) packaging) Temperature limits (operation) 0 ... 45 °C (front) 0 ... 55 °C (rear) Temperature change (storage/transport in transport Max. 18 K/h packaging) Temperature change (operation) Max.

  • Page 55: Recycling And Disposal

    Technical data 8.3 Recycling and disposal Figure 8-1 CE marking The operator panels and the safety-relevant accessories satisfy the requirements and protection objectives of the following EC directives. The operator panels and the safety-relevant accessories comply with the harmonized European standards (EN), promulgated in the Official Journals of the European Community: •...
  • Page 56 Technical data 8.3 Recycling and disposal Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

  • Page 57: Spare Parts/Accessories

    Spare parts/accessories Overview The following accessories are available for the MPP 1500D/E. Component Description Quantity Article number Handwheel con‐ Handwheel cable, max. length: 0.5 m 6FX8002-2CP00-1AA5 nection Ethernet cable For universal use 6XV1840-2AH10 Trailable 6XV1840-3AH10 Ethernet connec‐ Industrial Ethernet FastConnect RJ45 plug 90 2x 2 6GK1901-1BB10-2AA0 180°...

  • Page 58: Slide-In Labels

    Spare parts/accessories 9.2 Slide-in labels Slide-in labels Fabricate the individual slide-in labels for the MPP 1500D/E corresponding to the following dimension drawing. Figure 9-1 Slide-in labels MPP 1500D/E ① Corners rounded R1.5 or chamfered 1.5 x 45 degrees Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

  • Page 59: Index

    Index SINUMERIK, 5 Standard scope, 5 " "Siemens Industry Online Support" app, 8 Technical data, 53 Technical support, 8 Training, 8 Care, 51 Cleaning agent, 51 Climatic ambient conditions, 53 Validity, 19 Data matrix code, 9 Websites of third-party companies, 6...
  • Page 60 Index Machine Push Button Panel: MPP 1500D / MPP 1500E Equipment Manual, 04/2021, A5E50753610B AA...

This manual is also suitable for:

Sinumerik mpp 1500e6fc5303-1af30-0aa06fc5303-1af31-0aa0

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