Related Manuals for Road Ranger SPORTLID V
Summary of Contents for Road Ranger SPORTLID V
- Page 1 OE STYLING BAR FITTING INSTRUCTIONS FOR VOLKSWAGEN AMAROK 10+ Part # 10055955 Instruction # 10055950...
- Page 2 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. General Notes • • accessory and void the warranty. • Ensure all recyclable discarded vehicle/accessory components and packaging are disposed following local recycling regulations. •...
- Page 3 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Tools Required Fitment Time : 45 Minutes No. Description Image No. Description Image product only and do not include administration or vehicle processing time. Tools Required No.
- Page 4 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Kit Contents- Hardware Kit Contents- Hardware Service Item Description Quantity Image Part Number Item Description Quantity Image Part Number Boots 10054052 Foam Seals M8 Rivnut Installation Bolt 10056040 M8 Rivnut 10056041...
- Page 5 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Kit Contents- Hardware Kit Contents- Hardware Service Item Description Quantity Image Item Description Quantity Image Part Number Part Number 10053165 M8x10mm Spacer 10056063 M8x7.5mm Spacer M8x19mm Washer 10003717 M8x24x2mm Washer...
- Page 6 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Check that the contents of the Fitting Kit are complete and undamaged. If any contents of the Fitting Kit are found incomplete or damaged they must be replaced using the specified accessory components.
- Page 7 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 1 IMPORTANT! Take care and drill correct holes Step 1 For diagrams that less space • Place masking tape around pilot holes in aluminium frame to prevent swarf from scratching the aluminium frame. •...
- Page 8 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 2 IMPORTANT! Take care and drill correct holes Step 1 For diagrams that less space • Using pilot holes in the aluminium as a position guide, drill 12ø hole through second layer of aluminium and ABS •...
- Page 9 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 3 • Remove rubber feet and brackets from bar. • Recycle the fasteners and brackets. • Keep the rubber feet for later steps. Step 4 •...
- Page 10 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 6 • Using a grinding disc remove the the weld from the boss. • Grind flat. Step 7 • Peel off the backing paper on the boots foam seals (item 2) •...
- Page 11 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 9 • Assemble rivnut installation bolt. Step 10 - REQUIRED ON BLACK BAR ONLY! IMPORTANT! CRITICAL STEP! • Mask bar feet 10mm from edge •...
- Page 12 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 12 • Place rivnut installation bolt into the Ø11mm hole drilled in the bar. Step 13 • Use a 17mm spanner to hold the M10 nut Step 14 •...
- Page 13 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 15 Unscrew the hex head bolt and remove the rivnut • installation bolt (item 3) Step 16 IMPORTANT! CRITICAL STEP! • Inspect rivnut to ensure it is installed correctly. •...
- Page 14 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 18 • Place boots (item1) onto bar Step 19 • Install fasteners in the order shown Top View Installed Rev 2.0 - 12/03/2020 Instruction #: 10055950 Page 14 of 16 In producing this document PROFORM Plastics Ltd.
- Page 15 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 20 • Place bar onto lid Step 21 • Tighten M8 bolts (item7) using 5mm hex key and torque wrench MAX TORQUE SETTING= 9 Nm or 6.6 Ft/Pounds MAX TORQUE...
- Page 16 VOLKSWAGEN OE STYLING BAR FITTING INSTRUCTIONS Part # 10055955 READ INSTRUCTIONS CAREFULLY BEFORE COMMENCING THIS ACTIVITY. Step 22 • Fix plugs (item 5) to holes For diagrams that need more space format one diagram per page Installation complete. Please place these fitting instructions inside the owners manual wallet.