schmalenberger FLUVO NB Operator's Manual & Installation Instructions

Centrifugal pump
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Centrifugal pump
Type NB / FB / WP / SM / F
Operators manual / installation instructions
GB
Translation of the original
FB
WP
F
NB
SM
Optimo F
Typ Optimo 150

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Summary of Contents for schmalenberger FLUVO NB

  • Page 1 Centrifugal pump Type NB / FB / WP / SM / F Operators manual / installation instructions Translation of the original Optimo F Typ Optimo 150...
  • Page 2 EU Declaration of Conformity Manufacturer: Schmalenberger GmbH + Co. KG Strömungstechnologie Im Schelmen 9-11 D-72072 Tübingen / Germany The manufacturer hereby declares that the product: Centrifugal pump type: NB, FB, SM, WP, NBB, NBL, FBL, FBB, SML, SMS, WPL, WPB, F, Optimo-F (identification numbers: all)
  • Page 3 EU Declaration of Incorporation Manufacturer: Schmalenberger GmbH + Co. KG Strömungstechnologie Im Schelmen 9-11 D-72072 Tübingen / Germany The manufacturer hereby declares that the product: Centrifugal pump if delivered without drive, type: NBB, NBL, FBB, FBL, WPL, WPB, SMS, SML (identification numbers: all)
  • Page 4: Table Of Contents

    Disassembly / Dismantling the Pump ................21 4.2.4 Dismantling the Pump ....................22 4.2.5 Mechanical Seal (GLRD) ....................23 4.2.6 Reassembling the Pump ....................23 Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 5 Shaft assembly of bearing pedestal ................47 Type SKS /GLRD Tandem (TLS) ..................48 Type SKS / GLRD Back to Back (catchment chamber) ..........49 8.10 Spare parts list ......................50 Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 6: General Information

    Never exceed the permissible operating limits cited in the data sheet or documentation in terms of pressure and temperature, etc. • Comply with all safety instructions and directions in this operator's manual. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 7: Other Applicable Documents

    Notices placed directly on the centrifugal pump, such as the arrow for direction of rotation and identification of fluid connections, must always be observed. These notices must be maintained in legible condition and replaced if necessary. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 8: Temperature

    Allow the pump to cool off. • Before making repairs to the pump, disconnect it from its electrical power source and prevent it from being turned on again. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 9: Transport, Storage And Assembly

    2.1.3). • Storage for extended duration If the storage time exceeds 2 years, the roller bearings in the motor must be regreased or completely replaced. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 10: Preservation

    In special cases the pump is delivered without a drive motor. Connect the drive to the pump before the pump is mounted in the system. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 11: Setting Up And Connecting

    For installation on a foundation, the unit must be aligned using a spirit level on the pressure connection. Installation on motor mounts Alignment as for angle base. For certain motor sizes, the motor mounts must be supported underneath (see installation diagram). Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 12: Connecting The Pipelines

    Experience shows that hat-shaped sieves containing a mesh wire net with a mesh size of 2.0 mm and a wire diameter of 0.5 mm and made of corrosion resistant material are effective. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 13: Electrical Connection

    Connect the PTC thermistor (PTC sensor) to the downstream trigger unit if required. The PTC thermistors are designed according to DIN 44081 and DIN 44082. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 14: Pump Operation

    The pump must only be turned on with the pressure-end shut-off element half open! Do not open it until full speed is reached. Then slowly open it and adjust control to the operating point. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 15: Operation

    Installed reserve pumps must be placed in operation briefly once a week to ensure they are ready for operation. The duration of operation should be about 15 minutes each time. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 16: Notices Of Incorrect Operation

    3. Close the shut-off element in the pressure line. If there is danger of freezing and/or for extended periods of standstill, the pump must be emptied and/or protected against freezing (auxiliary heating). Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 17: Troubleshooting

    Replace bearing, add or reduce lubricant or or the wrong lubricant replace completely Connection distance not observed Adjust distance correctly Motor running on 2 phases Check/repair fuse and line connections Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 18 Align the shaft or assemble the clamping correctly assembled ring correctly. Assemble the slots of the shaft and clamping ring on opposite sides (*) Consult the manufacturer Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 19: Maintenance / Repair

    If this happens, smooth operation must be restored before starting up. See section 5.1.3 "Restarting after Periods of storage". Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 20: Lubrication And Changing Lubricant

    Place a warning notice on the switch cabinet! If the system is in operation, inform the shift manager. When performing the jobs described below, take local regulations and specific features into consideration. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 21: Disassembly / Removal Of The Pump

    Use only original spare parts for repairs! Observing these instructions is a precondition for problem-free operation of the pump and for honouring any warranty claims that may be submitted. Customer Service:Schmalenberger offers a 24-hour service for spare parts delivery! Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co.
  • Page 22: Dismantling The Pump

    Arrangement: Tandem Removal of the front GLRD is as described in steps 1-3. Removal of the rear GLRD is as described for Back to Back. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 23: Mechanical Seal (Glrd)

    The figures apply to new, ungreased screws. The table values do not apply if deviating values are specified on the general diagrams or due to other instructions. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 24 As you are doing this, apply assembly forces only through the rear winding of the compression spring. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 25 Check the angular rings (spring plate), spring and slide ring to ensure they are tight. Then continue with the assembly of the pump by attaching the impeller. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 26: Appendix

    Before recommissioning of the installed pump, the checks and maintenance measures described in section 4.1 must be performed. Before using the pump again, all the items listed in section 3.1 "Initial Commissioning" must be observed. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 27: Disposal

    The following documents created by the motor manufacturer are enclosed: • Operator’s Manual • Dimensional diagram For complaints related to the pump motor, please contact us or the motor manufacturer. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 28: Dimension Sheet

    The confirmation of order or motor number may also be helpful. This will help us deliver the right spare part for your pump! Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 29 Customer Service: Schmalenberger offers a 24-hour service for spare parts delivery! Please visit our homepage at: www.schmalenberger.de Address of main office: Schmalenberger GmbH+Co. KG Postfach 2380 D-72072 Tübingen, Germany Phone: + 49 (0) 7071 - 7008-0 Fax: + 49 (0) 7071 - 7008-10 Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co.
  • Page 30: Pumps With Norm Motors

    Loosen the screw on the set collar item 506 and pull it off the shaft item 215. (During reassembly push the shaft item 215 as far as it will go onto the motor shaft) Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 31: Reassembly

    • Replace faulty parts! Note: Use only original spare parts for repairs! During reassembly all seals must be replaced! Detailed manuals are available upon request. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 32: Pumps With Catchment Chamber Systems (Sks)

    Applies to the arrangement of mechanical seals (GLRD) "Back to Back" and "Tandem". Please read the relevant manual carefully and follow the instructions in it. If any of the information is unclear, make certain to contact SCHMALENBERGER! Fig. 5: System with sealing pressure (SK) Fig. 6: System without sealing pressure GLRD "Back to Back"...
  • Page 33: Other Applicable Documents

    That in turn causes shorter operating times but also the risk of sudden failure of the seal with dangers for persons and the environment. The mechanical seal should be chosen by a SCHMALENBERGER employee (type, suitability, materials) or other authorised services. SCHMALENBERGER assumes no liability for an incorrect selection made by third parties.
  • Page 34: Improper Use

    Operation outside of the conditions listed in section 7.2 "Usage Limits" is not permitted. Before operating the SKS under other conditions or at a different location, please consult with SCHMALENBERGER to determine whether there are any concerns. Description of the Product SKS (catchment chamber system) requires a sealing medium to retain proper function.
  • Page 35 If the stated operating limit data are observed and the instructions given in the manual are followed, the SKS (catchment chamber system) should operate with no problems. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 36: System Without Sealing Pressure (Tls)

    If this hole is used, overfilling is not possible. The level of the liquid must be between the lower and upper edge of the viewing glass (quantity between 350 and 600 ml). Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 37 If the stated operating limit data are observed and the instructions given in the manual are followed, the SKS (catchment chamber system) should operate with no problems. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 38: Sealing Medium

    GLRD leak rates: GLRD leakage must be selectively diverted and safely disposed of. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 39: Maintenance / Inspection

    Check the mechanical seal for proper function at regular intervals. A GLRD must never run dry! If the mechanical seal is removed during the system overhaul, it must be replaced by a new one. Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 40: Repairs

    4.2.4 "Dismantling the Pump" Step 5. 7.14 Copyright Schmalenberger GmbH + Co.KG (D) holds the copyright to this document. Purchasers, planners and operators of the product may use this document to create their own documentation. Subject to technical changes for the improvement of the product even if such changes are not taken into consideration in this manual.
  • Page 41: Spare Parts

    Spare Parts Type NB Fig. 10: Type NB Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 42: Type Fb

    Type FB Fig. 11: Type FB Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 43: Type Wp

    Type WP Fig. 12: Type WP Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 44: Type F

    Type F 920.02 902.02 920.01 400.01 902.01 554.01 411.01 920.03 400.02 902.03 Typ F Fig. 13: Type F Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 45: Type Optimo

    Typ Optimo Fig. 14: Type Optimo Caution! Extended operation against closed shut-off elements must be avoided. We recommend installing a safety valve (max. 2.5 bar). Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 46: Type Sm

    Type SM Fig. 15: Type SM Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 47: Shaft Assembly Of Bearing Pedestal

    Norm motor Hydraulic Slot of the shaft 215 to the slot of the clamping ring 506 (screw) oppo- site. Fig. 16: Shaft assembly of bearing pedestal Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 48: Type Sks /Glrd Tandem (Tls)

    Type SKS /GLRD Tandem (TLS) Fig. 17: Type SKS /GLRD Tandem (TLS) Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 49: Type Sks / Glrd Back To Back (Catchment Chamber)

    Type SKS / GLRD Back to Back (catchment chamber) Fig. 18: Type SKS / GLRD Back to Back (catchment chamber) Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 50: Spare Parts List

    Distance washer Protective panel Viewing glass Oil level indicator Protective panel to 332 Clamping ring Norm motor Block motor Motor shaft Coupling Extension to 642 Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 51 Locking screw 903/.01 Plug screw Threaded pin Outflow stopper 913/.01 Bleed screw Screw plug Stopper 920/.01/.02/.03 Hexagonal nut Impeller nut 932/.01/.02 Retaining ring 940/.01/.02 Hand screw Pump NB/FB/WP/SM/F Schmalenberger GmbH + Co. KG Version: 27216 - E D-72072 Tübingen / Germany...
  • Page 52 +49 (0)7071 70 08 - 10 Im Schelmen 9 - 11 Internet: www.fluvo.de D-72072 Tübingen / Germany E-Mail: info@schmalenberger.de © 2019 Schmalenberger GmbH & Co. KG ; All Rights reserved Manual is subject to change Pump NB/FB/WP/SM/F Version: 27216 - E...

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