Related Manuals for HEIDELBERG DryStar 2000 CAN
Summary of Contents for HEIDELBERG DryStar 2000 CAN
- Page 1 DryStar 2000 CAN SM/CD 102 SM 74 Betriebsanleitung Instruction manual Instructions d’utilisation Manual de instrucciones Edition: 01.2004 S C7.170.9004/01...
- Page 2 DryStar 2000 CAN SM/CD 102 SM 74 Instruction manual...
- Page 3 ã Copyright by HEIDELBERGER DRUCKMASCHINEN AG Kurfürsten-Anlage 52 – 60 69115 Heidelberg Federal Republic of Germany Heidelberger Druckmaschinen Aktiengesellschaft...
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Page 4: Table Of Contents
5.3.1 For variants of the DryStar 2000 CAN SM 74 L/LX ...... - Page 5 ................Switching on the DryStar 2000 CAN .
- Page 6 ..........Cooling circuit (DryStar 2000 CAN, water-cooled only) .
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Page 7: Foreword
Foreword Foreword This instruction manual..supports you in the operation, maintenance and troubleshooting of your DryStar 2000 CAN. The information in this manual applies to the following DryStar 2000 CAN variants: SM 74 SM 74 L SM 74 LX SM/CD 102... -
Page 8: Abbreviations
Foreword Abbreviations Fig. Figure Alternating current A.S. Drive side B.S. Operator’s side CAN Controller Area Network Direct current Infrared LED Light emitting diode Ultraviolet Interdeck dryer... -
Page 9: Safety
Safety Safety Basic safety requirements Personnel in charge of assembling, operating and maintaining the unit and its components must have read and understood this manual, in particular the Safety chapter. In-house training programs that take the technical qualifications of the relevant person into consider- ation may be provided if necessary. - Page 10 Safety Level 1 safety instruction (caution) This safety instruction draws attention to situations that could present a particular danger. Failure to heed warnings can result in serious injury. In extreme cases, this can result in a life-threatening situation. Failure to heed warnings can also result in damage to machines and additional equipment.
- Page 11 Safety Level 2 safety instruction (warning) This safety instruction draws attention to situations that could present a particular danger. Failure to heed warnings can result in damage to machines and additional equipment. Associated pictogram with signal word: Caution - - <brief description of the danger>...
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Page 12: Operation, Maintenance And Troubleshooting
Never remove or shut down safety devices. Check safety devices daily for proper function. Immediately report faults or defects to Heidelberg Service. Maintenance work poses an increased risk of injury. Therefore, be sure to comply with the special safety instructions in the “Maintenance”... - Page 13 (cleaning, maintenance, settings, troubleshooting). Secure the machine/system against unintentional reactivation. Have electrical equipment repaired by the authorized Heidelberg service only. Appropriate supports and protection must be used to avoid dangerous situations when assembling and disassembling heavy parts or components.
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Page 14: Handling Cleaning Agents, Solvents, Inks And Varnishes
Safety Handling cleaning agents, solvents, inks and varnishes Cleaning agents, solvents, inks and varnishes can be combustible, explosive, corrosive, poisonous or volatile. Observe the following instructions: Provide appropriate ventilation in the room. Avoid any possible sources of ignition. Observe explosion prevention measures. No smoking, drinking or eating when working with these materials. -
Page 15: Handling Anti-Freezing Agents
Safety Handling anti-freezing agents Anti-freezing agents can contain dangerous sub- stances such as ethylene glycol, which are particu- larly hazardous to your health if swallowed. Observe the following instructions: Handle anti-freezing agents carefully to avoid contact with the skin and eyes. Wear impermeable gloves if your skin could come into contact with anti-freezing agents for repeated or longer periods or time. -
Page 16: Handling Hot Air/Ir Dryer Slide-In Units
Safety Handling hot air/IR dryer slide-in units Hot dryer slide-in units (hot air/IR) pose a risk of burns. Always let the dryer slide-in units cool down for a long period of time before touching them. IR radiation damages the eyes. Avoid looking directly into the IR radiators. -
Page 17: Proper Use
Safety Working with compressed air When cleaning using compressed air, bear in mind that loose dust and powder particles are picked up by the air and can cause injury to the eyes and can damage the respiratory system. Always wear protective glasses and a dust mask when cleaning using compressed air. -
Page 18: General Information About The Drying Process
General information about the drying process General information about the drying process Drying process Both inks and coatings are used for offset printing. Inks and coatings both dry in a different way. Offset ink dries, to a greater extent, through the chemical process of oxidation, and to a lesser extent, through the absorption of mineral oils by the print material. - Page 19 General information about the drying process Coating dryer The dryer slide-in unit of a coating dryer contains the IR radiators and other additional hot air nozzles. Hot air is blown out of these nozzles and onto the coating layer. The hot air heats the varnish and evaporates the water content of the varnish.
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Page 20: Description
The DryStar 2000 CAN is an accessory for Heidelberger Druckmaschinen AG printing presses that supports the drying process of printed/ coated sheets. Versions Two versions of the DryStar 2000 CAN are available: DryStar 2000 CAN, air-cooled DryStar 2000 CAN, water-cooled 4.2.1 DryStar 2000 CAN, air-cooled... -
Page 21: Variants
DryStar 2000 CAN SM 74 Fig. 1 Printing press with DryStar 2000 CAN SM 74 The DryStar 2000 CAN SM 74 is an accessory of the Speedmaster SM 74 (standard delivery without coating unit). It comprises the following main compo-... -
Page 22: Drystar 2000 Can Sm 74 Lx
DryStar 2000 CAN SM 74 L Fig. 2 Printing press with DryStar 2000 CAN SM 74 L The DryStar 2000 CAN SM 74 L is an accessory of the Speedmaster SM 74 L (standard delivery with coating unit). It comprises the following main... -
Page 23: Drystar 2000 Can Cd 102 L + Zt
DryStar 2000 CAN SM 74 LX Fig. 3 Printing press with DryStar 2000 CAN SM 74 LX The DryStar 2000 CAN SM 74 LX is an accessory of the Speedmaster SM 74 LX (extended delivery with coating unit). It comprises the following main... -
Page 24: Drystar 2000 Can Cd 102 Lx + Zt
DryStar 2000 CAN SM/CD 102 Fig. 4 Printing press with DryStar 2000 CAN SM/CD 102 The DryStar 2000 CAN SM/CD 102 is an accessory of the Speedmaster SM/CD 102 (standard delivery without coating unit). It comprises the following main components:... -
Page 25: Main Components
DryStar 2000 CAN SM/CD 102 L Fig. 5 Printing press with DryStar 2000 CAN SM/CD 102 L The DryStar 2000 CAN SM/CD 102 L is an acces- sory of the Speedmaster SM/CD 102 L (standard delivery with coating unit). It comprises the following... - Page 26 Fig. 6 Printing press with DryStar 2000 CAN CD 102 L + ZT The DryStar 2000 CAN CD 102 L + ZT is an acces- sory of the Speedmaster CD 102 L + ZT (standard delivery with coating unit and interdeck dryer).
- Page 27 DryStar 2000 CAN SM/CD 102 LX Fig. 7 Printing press with DryStar 2000 CAN SM/CD 102 LX The DryStar 2000 CAN SM/CD 102 LX is an acces- sory of the Speedmaster SM/CD 102 LX (extended delivery with coating unit). It comprises the following...
- Page 28 DryStar 2000 CAN CD 102 LX + ZT Fig. 8 Printing press with DryStar 2000 CAN CD 102 LX + ZT The DryStar 2000 CAN CD 102 LX + ZT is an accessory of the Speedmaster CD 102 LX + ZT (extended delivery with coating unit and interdeck dryer).
- Page 29 DryStar 2000 CAN SM/CD 102 LX + UV Fig. 9 Printing press with DryStar 2000 CAN SM/CD 102 LX + UV The DryStar 2000 CAN SM/CD 102 LX + UV is an accessory of the Speedmaster SM/CD 102 LX + UV (extended delivery with coating unit and UV dryer).
- Page 30 DryStar 2000 CAN CD 102 LX + ZT + UV Fig. 10 Printing press with DryStar 2000 CAN CD 102 LX + ZT + UV The DryStar 2000 CAN CD 102 LX + ZT + UV is an accessory of the Speedmaster CD 102 LX + ZT + UV (extended delivery with coating unit, interdeck dryer and UV dryer).
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Page 31: Drystar 2000 Can, Air-Cooled
Fig. 11 Dryer cabinets with exhaust air hoods Exhaust air hoods (optional) for the DryStar 2000 CAN water-cooled version Exhaust air hoods (optional) for the DryStar 2000 CAN air-cooled version Dryer cabinet for standard delivery... -
Page 32: Dryer Slide-In Unit
Main components Dryer slide-in unit 1 (IR) 5.2.1 DryStar 2000 CAN SM 74 Fig. 12 Dryer slide-in unit 1 (IR) IR radiators The IR radiators (Fig. 12/1) of the dryer slide-in unit generate intense heat radiation. The heat radiation Connecting piece for cooling air dries the sheets that are being guided through. -
Page 33: Drystar 2000 Can Sm/Cd 102
Main components 5.2.2 DryStar 2000 CAN SM/CD 102 Fig. 13 Dryer slide-in unit 1 (IR) IR radiators The IR radiators (Fig. 13/1) of the dryer slide-in unit generate intense heat radiation. The heat radiation Safety limit switch dries the sheets that are being guided through. -
Page 34: Dryer Slide-In Units 1 And 2 (Ir + Hot Air)
Main components Dryer slide-in units 1 and 2 (IR + hot air) 5.3.1 For variants of the DryStar 2000 CAN SM 74 L/LX Fig. 14 Dryer slide-in units 1 and 2 (IR + hot air) Slotted nozzle for hot air The IR radiators in the dryer slide-in unit generate intense heat radiation. - Page 35 Main components 5.3.2 For variants of the DryStar 2000 CAN SM/CD 102 L/LX Fig. 15 Dryer slide-in units 1 and 2 (IR + hot air) Slotted nozzle for hot air The IR radiators (Fig. 15/2) of the dryer slide-in unit generate intense heat radiation.
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Page 36: Dryer Slide-In Unit 3 (Cooling Air)
Main components Dryer slide-in unit 3 (cooling air) 5.4.1 DryStar 2000 CAN SM 74 LX Fig. 16 Dryer slide-in unit 3 (cooling air) Slotted nozzles for cooling air The cooling air dryer slide-in unit cools the sheet that has been heated through the drying process. -
Page 37: For Variants Of The Drystar 2000 Can Sm/Cd 102
Main components 5.4.2 For variants of the DryStar 2000 CAN SM/CD 102 Fig. 17 Dryer slide-in unit 3 (cooling air) Slotted nozzles for cooling air The dryer slide-in unit (cooling air) cools the sheet that has been heated through the drying process. -
Page 38: Interdeck Dryer (Ir)
Main components Interdeck dryer (IR) Fig. 18 Interdeck dryer (IR) IR module The interdeck dryer (IR) is installed in the last printing unit under the footboard of the printing IR radiators press. Slotted nozzles for cooling air The IR radiators (Fig. 18/2) in the interdeck dryer (IR) generate intense heat radiation. - Page 39 Operation Operation To avoid operating the system incorrectly, please read the following information particularly carefully: The printing press operating manual Chapter 3 “General information about the drying process” Chapter 6.6 “Recommended setting values” Controls Fig. 19 Controls on the dryer cabinet Main switch...
- Page 40 O OFF position + TRIP. position Main switch in I ON position Switching off the DryStar 2000 CAN To switch off the DryStar 2000 CAN, turn the main switch control lever on the dryer cabinet to O OFF (Fig. 20/3) position. "...
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