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Table of Contents
Related Manuals for HEIDELBERG DryStar 2000
Summary of Contents for HEIDELBERG DryStar 2000
- Page 1 DryStar 2000 SM/CD 102 SM 74 Instruction manual...
- Page 2 ã Copyright by HEIDELBERGER DRUCKMASCHINEN AG Kurfürsten-Anlage 52 – 60 69115 Heidelberg Federal Republic of Germany Heidelberger Druckmaschinen Aktiengesellschaft...
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Page 3: Table Of Contents
5.3.1 For variants of the DryStar 2000 SM 74 L/LX ........ - Page 4 ............Switching on the DryStar 2000 .
- Page 5 ........... . 10.7 Cooling circuit (only for the DryStar 2000 water-cooled version) ......
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Page 6: Foreword
Foreword Foreword This instruction manual..supports you in the operation, maintenance and troubleshooting of your DryStar 2000. The information in this manual applies to the follow- ing DryStar 2000 variants: SM 74 SM 74 L SM 74 LX SM/CD 102... -
Page 7: Safety
Safety Safety Basic safety requirements Personnel in charge of assembling, operating and maintaining the unit and its components must have read and understood this manual, in particular the section on safety. If necessary, in-house instruction should be provi- ded, taking into account the technical qualification of the personnel concerned. - Page 8 Safety Safety instruction category 1 (warning) This safety instruction draws attention to situations that could present a particular danger. Failure to heed warnings can result in serious injury. In extreme cases, this can result in a life-threatening situation. Failure to heed warnings can also result in damage to the machine and additional equipment.
- Page 9 Safety Safety instruction category 2 (caution) This safety instruction draws attention to situations that could present a particular danger. Failure to heed warnings can result in damage to the machines and additional equipment. Associated pictogram with signal word: Caution - - <Brief description of the danger>...
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Page 10: Operation, Maintenance And Troubleshooting
Never remove or shut down safety devices. Check safety devices daily for proper function. Immediately report malfunctions or defects to Heidelberg Service. Maintenance work poses an increased risk of injury. Therefore, be sure to comply with the special safety instructions in the chapter “Maintenance”... - Page 11 “OFF”) when servicing (cleaning, maintenance, settings, troubleshooting). Secure the machine/system against unintentional reac- tivation. Have electrical equipment serviced by autho- rized Heidelberg Service only. Appropriate supports and protection must be used to avoid dangerous situations when assembling and disassembling heavy parts or components.
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Page 12: Handling Cleaning Agents, Solvents, Inks And Varnishes
Safety Handling cleaning agents, solvents, inks and varnishes Cleaning agents, solvents, inks and varnishes can be combustible, explosive, corrosive, poisonous or volatile. Observe the following notes: Provide appropriate ventilation in the room. Avoid sources of ignition. Observe explosion prevention measures. No smoking, drinking or eating when working with these materials. -
Page 13: Handling Anti-Freezing Agents
Safety Handling anti-freezing agents Anti-freezing agents can contain dangerous sub- stances such as ethylene glycol, which are particu- larly hazardous to your health when swallowed. Observe the following notes: Handle anti-freezing agents carefully to avoid contact with the skin and eyes. Wear impermeable gloves if your skin could come into contact for repeated or longer periods or time. -
Page 14: Handling Hot Air/Ir Dryer Slide-In Units
Safety Handling hot air/IR dryer slide-in units Hot dryer slide-in units (hot air/IR) pose a risk of burns. Always let the dryer slide-in units cool for a long period of time before handling them. IR radiation damages the eyes. Avoid looking directly into the IR radiators. -
Page 15: Working With Compressed Air
Safety Working with compressed air When cleaning with compressed air, bear in mind that loose dust and powder particles are carried away and can cause injury to the eyes as well as damage the respiratory system. Al- ways wear protective glasses and a dust mask when cleaning with compressed air. -
Page 16: General Information About The Drying Process
General information about the drying process General information about the drying process Drying process Both inks and coatings are used for offset printing. Inks and coatings both dry in a different way. Offset ink dries, to a greater extent, through the chemical process of oxidation, and to a lesser extent, through the absorption of mineral oils by the print material. - Page 17 General information about the drying process Coating dryer The dryer slide-in unit of a coating dryer contains the IR radiators and other additional hot air nozzles. Hot air is blown out of these nozzles and onto the coating layer. The hot air heats the varnish and evaporates the water content of the varnish.
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Page 18: Description
Description Description Function The DryStar 2000 is an accessory for Heidelberger Druckmaschinen AG printing presses that supports the drying process of printed/coated sheets. Versions Two versions of the DryStar 2000 are available: DryStar 2000 air-cooled version DryStar 2000 water-cooled version 4.2.1... -
Page 19: Variants
4.4.1 DryStar 2000 SM 74 Fig. 1 Printing press with DryStar 2000 SM 74 The DryStar 2000 SM 74 is an accessory of the Speedmaster SM 74 (standard delivery without coating unit). It comprises the following main components: Dryer cabinet... -
Page 20: Drystar 2000 Sm 74 L
DryStar 2000 SM 74 L Fig. 2 Printing press with DryStar 2000 SM 74 L DryStar 2000 SM 74 L is an accessory of the Speed- master SM 74 L (standard delivery with coating unit). It comprises the following main components:... -
Page 21: Drystar 2000 Sm 74 Lx
DryStar 2000 SM 74 LX Fig. 3 Printing press with DryStar 2000 SM 74 LX DryStar 2000 SM 74 LX is an accessory of the Speedmaster SM 74 LX (extended delivery with coating unit). It comprises the following main components:... -
Page 22: Drystar 2000 Sm/Cd 102
Description 4.4.4 DryStar 2000 SM/CD 102 Fig. 4 Printing press with DryStar 2000 SM/CD 102 DryStar 2000 SM/CD 102 is an accessory of the Speedmaster SM/CD 102 (standard delivery without coating unit). It comprises the following main components: Dryer cabinet... -
Page 23: Drystar 2000 Sm/Cd 102 L
DryStar 2000 SM/CD 102 L Fig. 5 Printing press with DryStar 2000 SM/CD 102 L DryStar 2000 SM/CD 102 L is an accessory of the Speedmaster SM/CD 102 L (standard delivery with coating unit). It comprises the following main components:... -
Page 24: Drystar 2000 Cd 102 L + Zt
Fig. 6 Printing press with DryStar 2000 CD 102 L + ZT DryStar 2000 CD 102 L + ZT is an accessory of the Speedmaster CD 102 L + ZT (standard delivery with coating unit and interdeck dryer). It comprises the... -
Page 25: Drystar 2000 Sm/Cd 102 Lx
DryStar 2000 SM/CD 102 LX Fig. 7 Printing press with DryStar 2000 SM/CD 102 LX DryStar 2000 SM/CD 102 LX is an accessory of the Speedmaster SM/CD 102 LX (extended delivery with coating unit). It comprises the following main components:... -
Page 26: Drystar 2000 Cd 102 Lx + Zt
Fig. 8 Printing press with DryStar 2000 CD 102 LX + ZT DryStar 2000 CD 102 LX + ZT is an accessory of the Speedmaster CD 102 LX + ZT (extended delivery with coating unit and interdeck dryer). It comprises... -
Page 27: Drystar 2000 Sm/Cd 102 With Uv Dryer
DryStar 2000. DryStar 2000 SM/CD 102 LX + UV Fig. 9 Printing press with DryStar 2000 SM/CD 102 LX + UV DryStar 2000 SM/CD 102 LX + UV is an accessory of the Speedmaster SM/CD 102 LX + UV (extended delivery with coating unit and UV dryer). - Page 28 DryStar 2000 CD 102 LX + ZT + UV Fig. 10 Printing press with DryStar 2000 CD 102 LX + ZT + UV DryStar 2000 CD 102 LX + ZT + UV is an accessory of the Speedmaster CD 102 LX + ZT + UV (ex- tended delivery with coating unit, interdeck dryer and UV dryer).
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Page 29: Main Components
Fig. 11 Dryer cabinets with exhaust air hoods Exhaust air hoods (optional) for the DryStar 2000 water-cooled version Exhaust air hoods (optional) for the DryStar 2000 air-cooled version Dryer cabinet for standard delivery... -
Page 30: Dryer Slide-In Unit 1 (Ir)
Main components Dryer slide-in unit 1 (IR) 5.2.1 DryStar 2000 SM 74 Fig. 12 Dryer slide-in unit 1 (IR) IR radiators The IR radiators (Fig. 12/1) in the dryer slide-in unit generate intense heat radiation. The heat radiation Connection piece for blow air (cooling air) dries the sheets that are being guided through.
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