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Berg Hortimotive
This manual applies to the following types of pipe rail trolleys
Type: 22400 single scissors, hydraulic lift wheels, double operation
Type: 22405 double scissors, hydraulic lift wheels, double operation
Type: 22406 double scissors, hydraulic lift wheels, operation pole
Type: 22407 single scissors, hydraulic lift wheels, operation pole
Type: 22410 double scissors, hydraulic lift wheels and operation pole
Type: 22420 double scissors, manual lift wheels and operation pole
Type: 22421 single scissors, manual lift wheels and operation pole
Type: 22422 single scissors, hydraulic lift wheels and operation pole
Manufacturer
Address
Type
Serial number
Year of construction
Own weight
Max. load
Motor
Hydraulics
Translated user manual
MANUAL
BRW 185
BRW 170
: Berg Hortimotive
: Burg Crezeelaan 42a 2678 KZ DE LIER, THE NETHERLANDS
: 224........
: .............
: .............
: 270-304kg
: 250kg
: 24V=, 0.18/0.37kW
: 24V=/0.5kW 200 Bar
BRW170+BRW185 V3_2016
2-2016
1/27
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Table of Contents
Related Manuals for BERG BRW 185
Summary of Contents for BERG BRW 185
- Page 1 2-2016 MANUAL This manual applies to the following types of pipe rail trolleys BRW 185 Type: 22400 single scissors, hydraulic lift wheels, double operation Type: 22405 double scissors, hydraulic lift wheels, double operation Type: 22406 double scissors, hydraulic lift wheels, operation pole...
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Page 2: Table Of Contents
Berg Hortimotive 2-2016 CONTENTS INTRODUCTION General Supplier information Warranty SAFETY Explanation of safety terms used Safety regulations Safety Symbols INTENDED USE Area of application Location and nomenclature of parts and control functions TRANSPORT Forklift transportation PUTTING INTO OPERATION Inspection before use... -
Page 3: Introduction
The warranty given by Berg Hortimotive for all goods and materials not manufactured by Berg Hortimotive will never be more than that given by its supplier. The warranty is ex works. Faulty machines and/or parts must be sent postage paid. -
Page 4: Safety Regulations
Berg Hortimotive 2-2016 SAFETY EXPLANATION OF SAFETY TERMS USED Safety terminology Danger: Indicates the possibility of severe injury that may lead to death should the instructions in the manual be ignored. Warning: Indicates the possibility of injury should the instructions in the manual be ignored. - Page 5 Employer’s instruction. The batteries should be charged at least twice a week! The pipe rail trolley should only be repaired by specially trained personnel by Berg Hortimotive. During scissor maintenance, the scissors should be supported by the scissor-wedge at all times.
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Page 6: Safety Symbols
Do not carry out any modifications to the pipe rail trolley without written consent from Berg Hortimotive. Only use accessories and parts supplied by Berg Hortimotive. Stop at the end of the path to check that no other people are in the vicinity. -
Page 7: Intended Use
Berg Hortimotive 2-2016 INTENDED USE AREA OF APPLICATION The pipe rail trolley is intended for professional use within the horticultural sector. The trolley should be operated by one person only, aged 16 or over, who has received adequate training with regard to the pipe rail trolley and who has studied the contents of this manual. -
Page 8: Transport
Berg Hortimotive 2-2016 Operation Drive control Motor Skewness Indicator Cylinder lift system Fig. 3.3 Switch lift retracted Fuses Batteries Hydraulic pump Oil Reservoir End switch lift retracted Motor Batteries Drive (speed) control Automatic fuses Main fuse 5A Hydraulic pump Charge socket Fig. -
Page 9: Putting Into Operation
Berg Hortimotive 2-2016 PUTTING INTO OPERATION The pipe rail trolley is specifically designed for driving over a pipe rail system. The trolley should be inspected on all points outlined in section 5.1 before being put into operation. The pipe rail system must meet the pipe rail system directives for the horticulture industry. -
Page 10: Skewness Indicator
Berg Hortimotive 2-2016 1.1 The pipe rail system should be erected in such a way that the stability of the pipe rail wagons, which are designed to run on the rails, should never present a dangerous situation. To that end the following should be taken into account: a) pipe rail supports should all correspond, or at least be of the same specifications: steel base plates 1.5 mm thick with reinforcing... -
Page 11: Application
Supplementary equipment is available to facilitate access onto the pipe rail trolley. Only use equipment manufactured by Berg Hortimotive. Do not use equipment from other manufacturers. Remove crop refuse and other obstacles from the pipe rail system before use. -
Page 12: Operation
Berg Hortimotive 2-2016 OPERATION Figure 6.1b; operation console (only brw185. Buttons 1-7 equal on both sides ) Figure 6.1a above; operation pole standard underneath; lifting buttons in platform (both 170 and 185) Figure 6.1c; operation pole with big buttons (only brw185) - Page 13 Berg Hortimotive 2-2016 be reset by switching off and then on again. This reinstates the standard setting. In other words: the green arrow is continuously on (forward); the foot switch in means drive; and the foot switch is released to stand still. When turning off the Trolley, use the main switch (11).
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Page 14: Not In Use
CHARGER PLUG POWER POINT (12) The Trolley is fitted with two batteries that should be recharged using only a specially suitable charger supplied by Berg Hortimotive. The batteries should be charged at least once every two weeks. Never deplete the batteries completely. -
Page 15: Harvest Container
Berg Hortimotive 2-2016 with lightweight harvest products such as peppers. The maximum total weight of the container is 100kg. Never exceed the maximum loading capacity of the pipe rail trolley (250kg). Pipe rail Trolley type: 22400 with harvest container PROBLEMS / CAUSES / SOLUTIONS... - Page 16 Berg Hortimotive 2-2016 Problem C Difficulties regulating speed. Cause Speed regulator is not properly secured. Solution Secure button. Operation printed circuit board is faulty. Consult your dealer. 16/27 Translated user manual BRW170+BRW185 V3_2016...
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Page 17: Maintenance And Repair
Berg Hortimotive 2-2016 MAINTENANCE AND REPAIR The pipe rail trolley is a product of extremely high quality. In order to safeguard this quality, the maintenance guidelines below should be strictly observed. Repairs and maintenance activities should be recorded in the maintenance logbook (see page 19). -
Page 18: Pipe Rail System Maintenance
2-2016 PIPE RAIL SYSTEM MAINTENANCE The pipe rail system used for the Berg Hortimotive’s pipe rail trolley should be inspected periodically. The system must conform to the directives for pipe rail systems in the horticulture industry. Do not use a pipe rail system that fails to meet the specified directives. - Page 19 Berg Hortimotive 2-2016 Before charging turn off the Trolley with the main switch, second connect the charger to the batteries before turning the charger on. When recharged, turn the charger off before disconnecting. Recharging “too far” can damage the batteries as the battery fluid boils for longer than necessary.
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Page 20: Technical Specifications
Berg Hortimotive 2-2016 8 TECHNICAL SPECIFICATIONS BRW 185 Type: 22400 single scissors, hydraulic lift wheels, double operation Type: 22405 double scissors, hydraulic lift wheels, double operation Type: 22406 double scissors, hydraulic lift wheels, operation pole Type: 22407 single scissors, hydraulic lift wheels, operation pole... -
Page 21: Appendix Imaintenance Logbook
Berg Hortimotive 2-2016 APPENDIX I MAINTENANCE LOGBOOK Please outline repairs and/or maintenance carried out on the form below. Name company Date Description of repair/maintenance pipe rail trolley 185 / technician 21/27 Translated user manual BRW170+BRW185 V3_2016... -
Page 22: Appendix Ii Battery Safety Sheet
Berg Hortimotive 2-2016 APPENDIX II Battery safety sheet Battery recommendations The following chapter provides recommendations for efficient usage, safety and maintenance. Efficient use of the pipe rail wagon and the batteries The following recommendations are aimed at facilitating the efficient use of the pipe rail wagon and to improve the life-cycle of the batteries. - Page 23 Overcharging can cause damage to the batteries through boiling the battery acid dry. It is advisable to use a modern battery charger with an automatic cut-off - these are available from Berg Hortimotive. Use only a charger that is suitable for the appropriate batteries! (see charger instructions)
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- Page 25 Berg Hortimotive 2-2016 Return the old batteries to your supplier or municipal waste disposal department when replacing them with new. 25/27 Translated user manual BRW170+BRW185 V3_2016...
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Page 26: Appendix Iii Cleaning The Powder Coating
Berg Hortimotive 2-2016 APPENDIX III Cleaning the powder coating The importance of cleaning and maintenance: It retains the appearance and image of the product over a longer period. It extends the life-span. It prevents corrosion. It helps prevent the spread of plant diseases. -
Page 27: Appendix Iv Declaration Of Conformity
Berg Hortimotive 2-2016 APPENDIX IV EC-Declaration of Conformity (in accordance with Appendix IIA of the Equipment Directive) Berg Hortimotive Burg. Crezeelaan 42a 2678 KZ De Lier – the Netherlands +31 (0)174 – 51 77 00 Hereby declares to take full responsibility that the following products:...