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Westfield GULP2 HOPPER MKX130 Assembly & Operation

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GULP2 HOPPER
MKX130 AND MKX160 MODELS
ASSEMBLY & OPERATION
Original Instructions
Read this manual before using product. Failure
to follow instructions and safety precautions
can result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 30962 R1
Revised: 5/5/2016

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Summary of Contents for Westfield GULP2 HOPPER MKX130

  • Page 1 GULP2 HOPPER MKX130 AND MKX160 MODELS ASSEMBLY & OPERATION Original Instructions Read this manual before using product. Failure Part Number: 30962 R1 to follow instructions and safety precautions Revised: 5/5/2016 can result in serious injury, death, or property damage. Keep manual for future reference.
  • Page 2 This product has been designed and constructed according to general engineering standards . Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice.

  • Page 3: Table Of Contents

    - GULP2 H ESTFIELD OPPER MKX130 MKX160 M ODELS TABLE OF CONTENTS 1. Introduction .......................... 5 2. Safety ............................ 7 2.1. Safety Alert Symbol and Signal Words ..............7 2.2. General Safety ......................7 2.3. Additional Safety Information ................... 8 2.4.
  • Page 4 - GULP2 H ESTFIELD OPPER MKX130 MKX160 M ODELS 6. Operation ..........................41 6.1. Operating Safety..................... 41 6.2. Start-up and Break-in ..................... 41 6.3. Operator Controls ....................42 6.4. Operation - Hydraulic Drive ..................43 6.5. Set GULP2 Belt Speed..................43 6.6.

  • Page 5: Introduction

    ODELS 1. Introduction Thank you for purchasing a Westfield GULP2 Hopper. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your GULP2 Hopper will provide you with many years of trouble-free operation.
  • Page 6 1. I - GULP2 H NTRODUCTION ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 7: Safety

    - GULP2 H 2. S ESTFIELD OPPER AFETY MKX130 MKX160 M ODELS 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Additional Safety Information

    2. S - GULP2 H AFETY ESTFIELD OPPER MKX130 MKX160 M ODELS 2.3. Additional Safety Information This manual is a supplement to the MKX Series Operator Manual. Please ensure that you have read and understood that manual. 2.4. Rotating Flighting Safety •...

  • Page 9: Guards Safety

    - GULP2 H 2. S ESTFIELD OPPER AFETY MKX130 MKX160 M ODELS 2.7. Guards Safety • Install guards to prevent contact with moving parts. • Do not operate equipment unless all guards are in place. • Do not walk or step on guards. •...

  • Page 10: Drives And Lockout Safety

    2. S - GULP2 H AFETY ESTFIELD OPPER MKX130 MKX160 M ODELS Figure 2.1 2.10. Drives and Lockout Safety Inspect the power source(s) before using and know how to shut down in an emergency. Whenever you service or adjust your equipment, make sure you shut down and lock out your power source to prevent inadvertent start-up and hazardous energy release.

  • Page 11: Personal Protective Equipment (Required To Be Worn)

    - GULP2 H 2. S ESTFIELD OPPER AFETY MKX130 MKX160 M ODELS • Do not connect or disconnect hydraulic lines while system is under pressure. • Keep all hydraulic lines away from moving parts. • Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface (serious infection or toxic reaction can develop).

  • Page 12: Safety Equipment Required

    Westfield reserves the right to update safety decals without notice. Safety decals may not be exactly as shown.
  • Page 13 - GULP2 H 2. S ESTFIELD OPPER AFETY MKX130 MKX160 M ODELS Table 2.1 Safety Decal Description, Detail, and Location Information Number Description Location Detail 20803 Missing guard hazard (Warning) Figure 2.2 Figure 2.3 20804 Entanglement hazard (Warning) Figure 2.2 Figure 2.4 20806 High pressure fluid hazard (Warning)
  • Page 14 2. S - GULP2 H AFETY ESTFIELD OPPER MKX130 MKX160 M ODELS Figure 2.3 Decal #20803 WARNING MISSING GUARD HAZARD To prevent serious injury or death, shut off power and reattach guard before operating machine. Made in Canada 20803 Figure 2.4 Decal #20804 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death:...
  • Page 15 - GULP2 H 2. S ESTFIELD OPPER AFETY MKX130 MKX160 M ODELS Figure 2.6 Decal #20813 DANGER ROTATING FLIGHTING HAZARD To prevent death or serious injury: • KEEP AWAY from rotating auger flighting. • DO NOT remove or modify auger flighting guards, doors, or covers.
  • Page 16 2. S - GULP2 H AFETY ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 17: Assembly

    - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS 3. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below. 3.1. Assembly Safety •...

  • Page 18: Verify Auger Assembly

    3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS 3.3. Verify Auger Assembly During the assembly of the auger, the following standard parts must be replaced by parts modified to be compatible with the GULP2 hopper: • intake-side single cross brace •...
  • Page 19 - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS Figure 3.1 MKX130 Short Truss Brace Tube GULP2 HOPPER SHORT TRUSS BRACE TUBE GULP2 LOW PROFILE HOPPER LIFT ARM MOUNT GULP2 LIFT ARM MOUNT LIFT ARM MOUNT Figure 3.2 MKX160 Short Truss Brace Tube GULP2 HOPPER SHORT TRUSS BRACE TUBE GULP2...

  • Page 20: Install The Gulp2 Hopper Lift Arm (130/160)

    3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS 3.3.2. Install the GULP2 Hopper Lift Arm (130/160) During the assembly of the auger, ensure that the standard lift arm is replaced by the lift arm listed in Table 3.3 below. Table 3.3 Replacement Lift Arm Model Standard Lift Arm...

  • Page 21: Gulp2 Hopper Assembly

    - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS 3.4. GULP2 Hopper Assembly 3.4.1. Replace the Swing Tube Flight (130) Note: This procedure is required only for the GULP2 kit to replace a low-profile hopper. 1. Remove the low-profile hopper and transition. 2.
  • Page 22 3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS Figure 3.4 Connecting the Transition to the Swing Tube Figure 3.5 Attach the Pillow Block Bearing to Transition 30962 R1...

  • Page 23: Connect The Gulp2 Transition To The Swing Tube (160)

    - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS 3.4.4. Connect the GULP2 Transition to the Swing Tube (160) 1. Attach the GULP2 transition to the swing tube with twelve 5/8” X 1-1/2” bolts and locknuts. 2. Thoroughly grease two 1-3/4" flat washers, then place them fully onto the end of the swing flight shaft.
  • Page 24 3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS Table 3.5 Connecting the Transition to the Swing Tube (160) Number Description Part Number Quantity Transition 10-22435 Transition flight 10-22409 Bushing support 10-20589 u-joint 10-29293 1-3/4" flat washers 10-20837 10-18955 3/8"...
  • Page 25 - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS Figure 3.6 Connecting the Swing Tube Flight to the Transition Flight (MKX160) 30962 R1...
  • Page 26 3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS Figure 3.7 Connecting the Transition to the Swing Tube (160) Figure 3.8 Attach the Pillow Block Bearing to Transition 30962 R1...

  • Page 27: Attach The Gulp2 Hopper To The Transition (130/160)

    - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS 3.4.5. Attach the GULP2 Hopper to the Transition (130/160) 1. Raise and support the swing tube spout head on a stand about 50” high. 2. Attach the transition to the GULP2 Hopper with two 3/4” x 2” bolts and locknuts.

  • Page 28: Install The 3-Spool Valve (130/160)

    3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS 3.4.6. Install the 3-Spool Valve (130/160) The 3-spool valve mounts on the swing tube using two half-clamp bands. 1. Position the valve mount approximately 24" from transition attach plate. 2.

  • Page 29: Attach The End Ramp (130/160)

    - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS 3.4.7. Attach the End Ramp (130/160) 1. Remove the ramp pin from the main pivot after removing the two linchpins. 2. Push the ramp into place against the end of the conveyor, aligning the rear ramp pivot tabs in the conveyor pivot.

  • Page 30: Connect The Hydraulic Hoses To The 3-Spool Valve (130/160)

    3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS 3.4.8. Connect the Hydraulic Hoses to the 3-Spool Valve (130/160) Note: The GULP2 Hopper 3-Spool hydraulic control valve can be converted from closed center to open center by installing the open-center conversion plug on the valve. See “Open/ Closed-Center Valve Conversion”...
  • Page 31 - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS Figure 3.13 Connecting Hydraulic Hoses 3-SPOOL VALVE HYDRAULIC CYLINDER CONVEYOR MOTOR AND HYDRAULIC MOTOR 30962 R1...

  • Page 32: Install The Hydraulic Winch (130/160)

    3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS 3.5. Install the Hydraulic Winch (130/160) 1. Position the hydraulic winch on the winch mounting plate, and secure it using four 7/16” x 1-1/4” bolts and locknuts, as shown in Figure 3.14. 2.
  • Page 33 - GULP2 H 3. A ESTFIELD OPPER SSEMBLY MKX130 MKX160 M ODELS Figure 3.15 Installing the Winch Lift Arm Cable Figure 3.16 Installing the Hydraulic Winch Hose TO TRACTOR HYDRAULIC CONTROLS Table 3.17. Hydraulic Winch Hoses and Connectors Part Description Steel Elbow 90.1 / 2FNPSMX3 / 8MNPT (1100625) 3/8”...
  • Page 34 3. A - GULP2 H SSEMBLY ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 35: Transport

    - GULP2 H 4. T ESTFIELD OPPER RANSPORT MKX130 MKX160 M ODELS 4. Transport Before continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below. This manual is a supplement to the MKX Series Operator Manual. Please ensure that you have read and understood that manual.
  • Page 36 4. T - GULP2 H RANSPORT ESTFIELD OPPER MKX130 MKX160 M ODELS Figure 4.1 Remove End Ramp Figure 4.2 GULP2 Hopper Lift Arm Cable Lifting Points 30962 R1...
  • Page 37 - GULP2 H 4. T ESTFIELD OPPER RANSPORT MKX130 MKX160 M ODELS Figure 4.3 Transport Position, Cable Hooks and Transport Chain Attached Warning: Ensure that end ramp is removed (as shown) 30962 R1...
  • Page 38 4. T - GULP2 H RANSPORT ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 39: Placement

    - GULP2 H 5. P ESTFIELD OPPER LACEMENT MKX130 MKX160 M ODELS 5. Placement Before continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below. This manual is a supplement to the MKX Series Operator Manual. Please ensure that you have read and understood that manual.
  • Page 40 5. P - GULP2 H LACEMENT ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 41: Operation

    - GULP2 H 6. O ESTFIELD OPPER PERATION MKX130 MKX160 M ODELS 6. Operation Before continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below. This manual is a supplement to the MKX Series Operator Manual. Please ensure that you have read and understood that manual.

  • Page 42: Operator Controls

    6. O - GULP2 H PERATION ESTFIELD OPPER MKX130 MKX160 M ODELS 6.3. Operator Controls Table 6.1 lists the available operator controls for the GULP2 hopper, and Figure 6.1 shows the control locations. Table 6.1 Operator Controls Auger Function Control type Location Lift/lower GULP2 3-spool hydraulic valve...

  • Page 43: Operation - Hydraulic Drive

    - GULP2 H 6. O ESTFIELD OPPER PERATION MKX130 MKX160 M ODELS 6.4. Operation - Hydraulic Drive  When Equipped with a Hydraulic Drive 1. Inspect all hydraulic lines, hoses, fittings, and couplers for tightness. Use a clean cloth to wipe any accumulated dirt from the couplers before connecting to the hydraulic system of the tractor.

  • Page 44: Restarting With A Full Tube

    6. O - GULP2 H PERATION ESTFIELD OPPER MKX130 MKX160 M ODELS 3. Ensure the machine components come to a stop before inspecting. 4. Correct the emergency situation before resuming work. 6.7. Restarting with a Full Tube When the GULP2 is shut down inadvertently or due to an emergency, the tube may still be filled with material.

  • Page 45: Maintenance

    • After maintenance is complete, replace all guards, service doors, and/or covers. • Shut down and lock out power before maintaining. • Use only genuine Westfield replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact the manufacturer or your local dealer.

  • Page 46: Fluids And Lubricants

    7. M - GULP2 H AINTENANCE ESTFIELD OPPER MKX130 MKX160 M ODELS 7.3. Fluids and Lubricants Grease Use SAE multi-purpose high-temperature grease with extreme pressure (EP) perfor- mance or SAE multi-purpose lithium-based grease. Storage and Handling Always follow manufacturer's guidelines for the safe and effective storage and handling of lubricants.

  • Page 47: Conveyor Belt Tension

    - GULP2 H 7. M ESTFIELD OPPER AINTENANCE MKX130 MKX160 M ODELS 7.4.4. Conveyor Belt Tension Ensure ignition key is removed or power is locked out before adjusting or servicing your conveyor. Adjusting your conveyor belt for proper tension helps to ensure trouble-free operation and long belt life.
  • Page 48 7. M - GULP2 H AINTENANCE ESTFIELD OPPER MKX130 MKX160 M ODELS Figure 7.2 Conveyor Belt and Rollers DRIVE ROLLER ADJUSTABLE ROLLER 30962 R1...

  • Page 49: Conveyor Belt Alignment

    - GULP2 H 7. M ESTFIELD OPPER AINTENANCE MKX130 MKX160 M ODELS 7.4.5. Conveyor Belt Alignment Ensure ignition key is removed or power is locked out before adjusting or servicing conveyor. If your belt is tracking to one side, use instructions below and follow steps listed to center it. Some belts may have uneven edges, appearing misaligned.

  • Page 50: Inspect Belt Lacing

    7. M - GULP2 H AINTENANCE ESTFIELD OPPER MKX130 MKX160 M ODELS If the belt has centered, move to next step. If not, repeat 2 to 4 until the belt is centered. Tighten the bearing bolts and nuts. 7.4.6. Inspect Belt Lacing Inspect condition of the belt lacing, if any clips are worn through, replace all lacing.

  • Page 51: Conveyor Belt Replacement

    - GULP2 H 7. M ESTFIELD OPPER AINTENANCE MKX130 MKX160 M ODELS BELT LACING STRAP PULLER LACING PIN VISE-GRIP Figure 7.3 Use Ratchet Strap 7. Install lacing pin and crimp retainer clips onto each end of the lacing pin. 8. Remove ratchet strap and tighten conveyor belt (see “Conveyor Belt Tension”). 9.
  • Page 52 7. M - GULP2 H AINTENANCE ESTFIELD OPPER MKX130 MKX160 M ODELS 6. Pull the old belt out and the new belt will be threaded into place. 7. Disconnect the old belt. 8. Reattach conveyor belt ends together. If required, use a ratchet strap clamped to both ends of belt to cinch belting ends together.
  • Page 53 - GULP2 H 7. M ESTFIELD OPPER AINTENANCE MKX130 MKX160 M ODELS Figure 7.6 Belt Lacing Pin 30962 R1...
  • Page 54 7. M - GULP2 H AINTENANCE ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 55: Troubleshooting

    - GULP2 H 8. T ESTFIELD OPPER ROUBLESHOOTING MKX130 MKX160 M ODELS 8. Troubleshooting The following table lists the causes and solutions to some potential problems you may encounter in operating your GULP2 Hopper. Problem Cause Solution Hopper conveyor belt Hopper belt loose Tighten and align belt does not run...
  • Page 56 8. T - GULP2 H ROUBLESHOOTING ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 57: Appendix

    9. A ESTFIELD OPPER PPENDIX MKX130 MKX160 M ODELS 9. Appendix 9.1. Specifications Important: Westfield reserves the right to change specifications without notice. Table 9.1. GULP2 Specifications Specification Length with ramp down 141” 141” Length with ramp up 116” 116” Weight...

  • Page 58: Tightening O-Ring Fittings

    9. A - GULP2 H PPENDIX ESTFIELD OPPER MKX130 MKX160 M ODELS Note: Retain the conversion plug that was removed for future use. Figure 9.1 Conversion Plug Location CLOSED-CENTER CONVERSION PLUG (21638) OPEN-CENTER CONVERSION PLUG (22156) 9.3. Tightening O-Ring Fittings 1.

  • Page 59: Bolt Torque Values

    - GULP2 H 9. A ESTFIELD OPPER PPENDIX MKX130 MKX160 M ODELS 9.4. Bolt Torque Values Tables 9.2 and 9.3 give correct torque values for various bolts and capscrews. The bolt diameter is measured to the outside of the threads. When tightening all bolts, tighten the nut on the bolt to the torque specified in the tables, unless otherwise specified.
  • Page 60 9. A - GULP2 H PPENDIX ESTFIELD OPPER MKX130 MKX160 M ODELS 30962 R1...

  • Page 61: Warranty

    Company, or to our factory, with transportation charges prepaid. This warranty does not obligate Westfield Industries Ltd. to bear the cost of labor in replacing defective parts. Any defects must be reported to the Company before the end of the one year period.
  • Page 62 P.O. Box 39 Rosenort, Manitoba, CANADA R0G 1W0 Phone: (866) 467-7207 (Canada & USA) or (204) 746-2396 Fax: (866) 768-4852 Website: www.grainaugers.com Email: sales@grainaugers.com Part of the Ag Growth International group © Ag Growth International Inc. 2016 Printed in Canada...

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