Westfield WR 60 Assembly & Operation Manual
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Westfield WR 60 Assembly & Operation Manual

26’ - 71’ emd model grain augers
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GRAIN AUGERS
WR 60/80/100 X 26' - 71' EMD MODEL
ASSEMBLY & OPERATION MANUAL
WR EMD Augers covered in this manual:
60-26, 60-31, 60-36, 60-41, 60-51, 60-61
80-26, 80-31, 80-36, 80-41, 80-46, 80-51, 80-56, 80-61, 80-71
10-31, 10-41, 10-51, 10-61, 10-71
ORIGINAL INSTRUCTIONS
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 30255 R3
Revised: 30/6/15

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  • Page 1 GRAIN AUGERS WR 60/80/100 X 26’ - 71’ EMD MODEL ASSEMBLY & OPERATION MANUAL WR EMD Augers covered in this manual: 60-26, 60-31, 60-36, 60-41, 60-51, 60-61 80-26, 80-31, 80-36, 80-41, 80-46, 80-51, 80-56, 80-61, 80-71 10-31, 10-41, 10-51, 10-61, 10-71 ORIGINAL INSTRUCTIONS Read this manual before using product.
  • Page 2 This product has been designed and constructed according to general engineering standards . Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice.

  • Page 3: Table Of Contents

    ESTFIELD RAIN UGERS WR 60/80/100 X 26’ - 71’ EMD M ODEL TABLE OF CONTENTS 1. Introduction .......................... 5 1.1. Equipment Purpose....................6 1.1.1. General Description..................6 1.1.2. Intended Use ....................6 1.1.3. Misuse ......................6 2. Safety ............................ 7 2.1.
  • Page 4 ESTFIELD RAIN UGERS WR 60/80/100 X 26’ - 71’ EMD M ODEL TABLE OF CONTENTS 4. Transport & Placement ...................... 45 4.1. Transport & Placement Safety................45 4.2. Transport Procedure....................46 4.3. Placement Procedure ..................... 47 5. Operation ..........................49 5.1.

  • Page 5: Introduction

    ODEL 1. Introduction Thank you for purchasing a Westfield Grain Augers. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your Grain Augers will provide you with many years of trouble-free operation.

  • Page 6: Equipment Purpose

    1. I NTRODUCTION ESTFIELD RAIN UGERS 1.1. E WR 60/80/100 X 26’ - 71’ EMD M QUIPMENT URPOSE ODEL 1.1. Equipment Purpose 1.1.1. General Description Your grain auger is designed to transport dry, free-flowing grains. Treated seed and fertilizer can be safely augered as well; however, when augering fertilizer, special proce- dures apply as noted in the Operation chapter.

  • Page 7: Safety

    2. S ESTFIELD RAIN UGERS AFETY WR 60/80/100 X 26’ - 71’ EMD M 2.1. S ODEL AFETY LERT YMBOL AND IGNAL ORDS 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Personal Protective Equipment (Required To Be Worn)

    2. S AFETY ESTFIELD RAIN UGERS 2.3. D WR 60/80/100 X 26’ - 71’ EMD M RIVES AND OCKOUT AFETY ODEL 2.2.1. Personal Protective Equipment (Required to be Worn) Ear Protection • Wear ear protection to prevent hearing damage. Work Gloves •...

  • Page 9: Electric Motor Safety

    2. S ESTFIELD RAIN UGERS AFETY WR 60/80/100 X 26’ - 71’ EMD M 2.4. R ODEL OTATING ARTS AFETY 2.3.1. Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards.

  • Page 10: Overhead Power Lines

    2. S AFETY ESTFIELD RAIN UGERS 2.6. O WR 60/80/100 X 26’ - 71’ EMD M VERHEAD OWER INES ODEL • NEVER touch the flighting. Use a stick or other tool to remove an obstruction or clean out. • Shut off and lock out power to adjust, service, or clean.

  • Page 11: Safety Decal Locations And Details

    Westfield reserves the right to update safety decals without notice. Safety decals may not be exactly as shown. * Westfield reserves the right to update safety decals without notice. Safety decals may not be exactly as shown. 30255 R3...
  • Page 12 2. S AFETY ESTFIELD RAIN UGERS 2.8. S WR 60/80/100 X 26’ - 71’ EMD M AFETY ECALS ODEL WARNING DECAL #20803 WARNING MISSING GUARD HAZARD To prevent serious injury or DECAL #17109 ENTANGLEMENT HAZARD death, shut off power and...
  • Page 13 2. S ESTFIELD RAIN UGERS AFETY WR 60/80/100 X 26’ - 71’ EMD M 2.8. S ODEL AFETY ECALS Decal #20813 DANGER ROTATING FLIGHTING HAZARD To prevent death or serious injury: • KEEP AWAY from rotating auger flighting. • DO NOT remove or modify auger flighting guards, doors, or covers.
  • Page 14 2. S AFETY ESTFIELD RAIN UGERS 2.8. S WR 60/80/100 X 26’ - 71’ EMD M AFETY ECALS ODEL WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 15 2. S ESTFIELD RAIN UGERS AFETY WR 60/80/100 X 26’ - 71’ EMD M 2.8. S ODEL AFETY ECALS WARNING Decal #20804 ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.
  • Page 16 2. S AFETY ESTFIELD RAIN UGERS 2.8. S WR 60/80/100 X 26’ - 71’ EMD M AFETY ECALS ODEL CAUTION Decal #17109 For proper raising and lowering of equipment: • Tighten brake lock by turning winch handle clockwise at least two clicks after lowering equipment.

  • Page 17: Assembly

    3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.1. A ODEL SSEMBLY AFETY 3. Assembly Before continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below.

  • Page 18: Before You Begin

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.4. B WR 60/80/100 X 26’ - 71’ EMD M EFORE EGIN ODEL • 6-10 wood blocks (2x4's or smaller) • Grease • Impact wrench and sockets • 2+ steel punches (for aligning bolt holes) 3.4.
  • Page 19 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.5. T & F ODEL UBES LIGHTING 3. Slide tube sections together and secure. Make sure to align upper and lower track ends and then tighten bolts.

  • Page 20: Track Shoe And Track Stop

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.6. T WR 60/80/100 X 26’ - 71’ EMD M RACK HOE AND RACK ODEL 3.6. Track Shoe and Track Stop 1. Slide roller track shoe onto track. 2. Attach the upper angle-iron track stop with 7/16”...

  • Page 21: Intake Hitch

    3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.7. I ODEL NTAKE ITCH 3.7. Intake Hitch 1. Clean dirt and paint from lower flight stub and intake bushing. 2. Attach intake hitch to lower auger tube and tighten securely.

  • Page 22: Driveshaft

    SSEMBLY ESTFIELD RAIN UGERS 3.8. D WR 60/80/100 X 26’ - 71’ EMD M RIVESHAFT ODEL 3.8. Driveshaft The installation procedure for the driveshaft and gearbox assembly on the EMD auger depends on the size and length of the auger.
  • Page 23 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.8. D ODEL RIVESHAFT a. the removal of the lower pre-installed driveshaft segment (16'4" / 4.98 m) b. the installation of a 19" (48.3 cm) segment in its place Note: The 8”...

  • Page 24: Electric Motor Drive (Emd) Gearbox

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.9. E (EMD) G WR 60/80/100 X 26’ - 71’ EMD M LECTRIC OTOR RIVE EARBOX ODEL 3.9. Electric Motor Drive (EMD) Gearbox The EMD auger uses one of three gearbox assembly combinations depending on the size of the auger.
  • Page 25 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.9. E (EMD) G ODEL LECTRIC OTOR RIVE EARBOX Note: Maintain a minimum 1/16” (1.6 mm) clearance between chain coupler sprockets.  Gearbox mounting procedure for the following augers: •...

  • Page 26: Driveshaft Shield

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.10. D WR 60/80/100 X 26’ - 71’ EMD M RIVESHAFT HIELD ODEL 3.10. Driveshaft Shield 1. First, install the chain coupler guard, then install the driveshaft shields, working from gearbox assembly to discharge end. Refer to Table 3.3 for the proper sequence.

  • Page 27: Upper Housing Lubrication

    3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.11. U ODEL PPER OUSING UBRICATION Table 3.3 Driveshaft Shielding Sequence Step 1 Step 2 Step 3 Step 4 Auger Size/ Length Length Length Length Length 6”/8”...

  • Page 28: Discharge Spout

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.12. D WR 60/80/100 X 26’ - 71’ EMD M ISCHARGE POUT ODEL 3.12. Discharge Spout  Some augers are equipped with weld-on discharge spouts. Attach discharge spout with half tube clamps and 7/16” x 1-3/4” bolts and locknuts as required.
  • Page 29 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.13. T ODEL RUSS 8. Tighten eyebolts to take remaining slack out of truss cable and to maintain the appropriate upward bow. After tension is adjusted,...
  • Page 30 3. A SSEMBLY ESTFIELD RAIN UGERS 3.13. T WR 60/80/100 X 26’ - 71’ EMD M RUSS ODEL Figure 3.14 Figure 3.15  9. For 71’ augers only (Figure 3.15): a. Fasten short truss anchor (A) to lower auger tube with 7/16” x 1" bolts and locknuts.
  • Page 31 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.13. T ODEL RUSS b. Fasten high truss support bracket to mount (C) on bottom of center tube with 7/16” x 1" bolts and locknuts. c. Attach eyebolt to one end of truss cable with two 5/16” cable clamps, then insert eyebolt into short truss anchor and thread on nut a short way.

  • Page 32: Transport Undercarriage

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.14. T WR 60/80/100 X 26’ - 71’ EMD M RANSPORT NDERCARRIAGE ODEL 3.14. Transport Undercarriage 1. To assemble undercarriage, fasten the lower reach arms to axle with three  7/16” x 1" bolts and locknuts on each side.
  • Page 33 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.14. T ODEL RANSPORT NDERCARRIAGE Note: Installing tires may not leave you with enough clearance to position and attach undercar- riage once auger tube is raised. If so, install wheels after assembly is complete.
  • Page 34 3. A SSEMBLY ESTFIELD RAIN UGERS 3.14. T WR 60/80/100 X 26’ - 71’ EMD M RANSPORT NDERCARRIAGE ODEL  • The 6" x 61', 8" x 56’-61’-71' and the 10" x 51’-61’-71' augers require 3/4” x 2" bolts and locknuts.
  • Page 35 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.14. T ODEL RANSPORT NDERCARRIAGE Figure 3.20 For 8” x 26’, 31’, and 10” x 31’ Figure 3.21 For 8” x 36’, 41’, 46’, 51’, and 10” x 41’ with extensions...
  • Page 36 3. A SSEMBLY ESTFIELD RAIN UGERS 3.14. T WR 60/80/100 X 26’ - 71’ EMD M RANSPORT NDERCARRIAGE ODEL Figure 3.22 For 8” x 56’, 61’, and 10” x 51’, 61’, 71’ Important: Where applicable, make sure that the lower reach arms are attached to the proper reach arm bracket (Figure 3.13, 3.14).
  • Page 37 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.14. T ODEL RANSPORT NDERCARRIAGE  12. For the 6" x 61' auger, attach required additional tubing crossbraces to the upper lift arms as follows: • The correct assem-...

  • Page 38: Winch And Lift Cable

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.15. W WR 60/80/100 X 26’ - 71’ EMD M INCH AND ABLE ODEL 3.15. Winch and Lift Cable 1. Attach cable to winch using one of the 2 methods shown, depending on supplied winch.

  • Page 39: Winch Handle

    3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.15. W ODEL INCH AND ABLE 3.15.1. Winch Handle This auger may use one of several different winch models. Before installing handle on the main winch assembly, check the model number stamped on winch housing and follow the correct set of instructions.

  • Page 40: Mounting Motor

    3. A SSEMBLY ESTFIELD RAIN UGERS 3.16. M WR 60/80/100 X 26’ - 71’ EMD M OUNTING OTOR ODEL 3.16. Mounting Motor Important: Refer to Section 2.3.1. Electric Motor Safety on page 9 for installation requirements. Important: If installing a speed reducer, the motor mount is installed on the opposite side of the gearbox, refer to the speed reducer kit instructions.
  • Page 41 3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.16. M ODEL OUNTING OTOR Figure 3.33 4. Attach pulley guard backplate to pulley guard bracket with two 1/4” x 1/2” bolts and whiznuts (Figure 3.34). Leave bolts/ nuts loose to be tightened later.
  • Page 42 3. A SSEMBLY ESTFIELD RAIN UGERS 3.16. M WR 60/80/100 X 26’ - 71’ EMD M OUNTING OTOR ODEL 6. Slide drive pulley onto motor shaft. Insert a 1/4” x 1-1/2” square key and tighten set screws. Note: The correct pulley size (based on a 1750 rpm motor) is as follows:...

  • Page 43: Plastic Manual Container

    3. A ESTFIELD RAIN UGERS SSEMBLY WR 60/80/100 X 26’ - 71’ EMD M 3.17. P ODEL LASTIC ANUAL ONTAINER 3.17. Plastic Manual Container  1. For WR60 x 61’, WR80 x 56’-71, and WR100 x 51’-71’ auger models: Attach the manual container bracket to the top of the axle, centered between the two wheels, using a 3/8”...

  • Page 44: Model Decal Placement

    Upper Tubes: Place Westfield decals in the center of the upper tube, where they are easily seen from the ground when auger assembly is complete. For the W130 & MK130 series, the Westfield decal is located at the top end of the upper middle tube.

  • Page 45: Transport & Placement

    4. T & P ESTFIELD RAIN UGERS RANSPORT LACEMENT WR 60/80/100 X 26’ - 71’ EMD M 4.1. T & P ODEL RANSPORT LACEMENT AFETY 4. Transport & Placement Before continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below.

  • Page 46: Transport Procedure

    & P RANSPORT LACEMENT ESTFIELD RAIN UGERS 4.2. T WR 60/80/100 X 26’ - 71’ EMD M RANSPORT ROCEDURE ODEL 4.2. Transport Procedure Follow all safety precautions when transporting the auger and use a proper towing vehicle. 1. If auger is raised, place in full down position. The roller track shoe should be seated against the upper track stop with slight tension on the lift cable.

  • Page 47: Placement Procedure

    4. T & P ESTFIELD RAIN UGERS RANSPORT LACEMENT WR 60/80/100 X 26’ - 71’ EMD M 4.3. P ODEL LACEMENT ROCEDURE 4.3. Placement Procedure 1. Ensure towing hitch is in place and secure. Important: Use a type of hitch pin (see Figure 4.1) that will not allow auger to separate from towing vehicle.
  • Page 48 4. T & P RANSPORT LACEMENT ESTFIELD RAIN UGERS 4.3. P WR 60/80/100 X 26’ - 71’ EMD M LACEMENT ROCEDURE ODEL 30255 R3...

  • Page 49: Operation

    5. O ESTFIELD RAIN UGERS PERATION WR 60/80/100 X 26’ - 71’ EMD M 5.1. O ODEL PERATION AFETY 5. Operation Before continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below.
  • Page 50 5. O PERATION ESTFIELD RAIN UGERS 5.1. O WR 60/80/100 X 26’ - 71’ EMD M PERATION AFETY ODEL Figure 5.1 30255 R3...

  • Page 51: Pre-Operational Checklist

    5. O ESTFIELD RAIN UGERS PERATION WR 60/80/100 X 26’ - 71’ EMD M 5.2. P ODEL PERATIONAL HECKLIST 5.2. Pre-Operational Checklist Before operating auger each time, the operator must confirm the following: • All fasteners are secure as per assembly instructions.

  • Page 52: Operating With A Full Load

    5. O PERATION ESTFIELD RAIN UGERS 5.3. O WR 60/80/100 X 26’ - 71’ EMD M PERATING ROCEDURE ODEL 5.3.2. Operating With A Full Load 1. When operating the auger, always work with a second person in a position to monitor the operation and initiate a shutdown in case of emergency.

  • Page 53: Lowering & Completion

    5. O ESTFIELD RAIN UGERS PERATION WR 60/80/100 X 26’ - 71’ EMD M 5.3. O ODEL PERATING ROCEDURE 5.3.4. Lowering & Completion After operation: 1. Clean entire work area. 2. Remove all supports and chocks. 3. Move auger out of working position and lower fully (see Lowering procedure below).
  • Page 54 5. O PERATION ESTFIELD RAIN UGERS 5.3. O WR 60/80/100 X 26’ - 71’ EMD M PERATING ROCEDURE ODEL 30255 R3...

  • Page 55: Maintenance & Storage

    PTO driveline shields, winches, and lift cables must meet ASABE standards or serious injury may result. Use of unauthorized parts will void warranty. If in doubt, contact Westfield or your Westfield dealer. • Do not modify any auger components without authorization from Westfield. Modifica- tion can be dangerous and result in serious injuries.
  • Page 56 6. M & S AINTENANCE TORAGE ESTFIELD RAIN UGERS 6.2. G WR 60/80/100 X 26’ - 71’ EMD M ENERAL AINTENANCE ROCEDURES ODEL Area Maintenance Procedure Frequency Drive Chain Adjust- Maintain 1/4” - 1/2” (0.64 cm - 1.27 cm) chain deflection.

  • Page 57: Storage Safety

    6. M & S ESTFIELD RAIN UGERS AINTENANCE TORAGE WR 60/80/100 X 26’ - 71’ EMD M 6.3. S ODEL TORAGE AFETY 6.3. Storage Safety • Store the unit in an area away from human activity. • Do not permit children to play on or around the stored equipment.
  • Page 58 6. M & S AINTENANCE TORAGE ESTFIELD RAIN UGERS 6.4. G WR 60/80/100 X 26’ - 71’ EMD M ENERAL TORAGE ROCEDURES ODEL 30255 R3...

  • Page 59: Troubleshooting

    This chapter covers possible causes and solutions to problems you may encounter. If you encounter a problem that is difficult to solve, even after having read this chapter, please contact your local Westfield dealer or distributor. Before contacting them, please have this operation manual and your machine’s serial number handy.
  • Page 60 7. T ROUBLESHOOTING ESTFIELD RAIN UGERS WR 60/80/100 X 26’ - 71’ EMD M ODEL Problem Possible Cause Remedy Shear bolts Incorrect shear bolt type. Replace with correct part number. Westfield fail repeatedly. shear bolts are specifically designed to provide correct driveline protection.

  • Page 61: Appendix

    8. A ESTFIELD RAIN UGERS PPENDIX WR 60/80/100 X 26’ - 71’ EMD M 8.1. B ODEL ORQUE ALUES 8. Appendix 8.1. Bolt Torque Values Tables 8.1 and 8.2 give correct torque values for various bolts and capscrews. The bolt diameter is measured to the outside of the threads.
  • Page 62 8. A PPENDIX ESTFIELD RAIN UGERS 8.1. B WR 60/80/100 X 26’ - 71’ EMD M ORQUE ALUES ODEL Table 8.2 Metric Bolt Torque Bolt Diameter (N·m) (ft·lb) (N·m) (ft·lb) 1050 1495 1103 2100 1550 2600 1917 3675 2710 30255 R3...

  • Page 63: Warranty

    Company, or to our factory, with transportation charges prepaid. This warranty does not obligate Westfield Industries Ltd. to bear the cost of labor in replacing defective parts. Any defects must be reported to the Company before the end of the one year period.
  • Page 64 P.O. Box 39 Rosenort, Manitoba, R0G 1W0, CANADA PHONE: (866) 467-7207 (Canada & USA) or (204) 746-2396 FAX: (866) 768-4852 WEB: www.grainaugers.com EMAIL: sales@grainaugers.com Westfield is part of the Ag Growth International group © Ag Growth International Inc. 2015 Printed in Canada...

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