Koshin KTH-S Series Operating Instructions & Parts Manual

Koshin KTH-S Series Operating Instructions & Parts Manual

Trash pump heavy duty
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KTH-S SERIES
Please read and save these instructions and Engine owner`s manual. Read carefully before attempting to assemble, install,
operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury
and or property damage! Retain instructions for future reference.
TRASH PUMP
Description
Trash Pumps provide superior performance in dirty water applications.
All Trash Pumps have silicon carbide mechanical seals,
high chrome cast impellers, and spheroid graphite ductile iron for
longer durability. Honda Engines standard with oil alert are
coupled with a lightweight aluminum die cast pump protected
by a roll cage. Volutes are a spheroid cast graphite
iron with high chrome impellers with silicon
carbide mechanical seals for longer life and less
maintenance. Self-priming up to 26 feet.
Applications are for dewatering construction,
industrial and civil sites where the water contains
larger solids of up to 1
1
/
inches.
2
In addition horizontally-fixing, front cover handle can
fix lengthwise direction.
PERFORMANCE CURVE
100
200
30
25
20
15
10
KTH-80S(GX270)
5
0
200
400
600
800
DELIVERY VOLUME (L/min)
SPECIFICATIONS
Model
Connection Dia
Connection Thread
Total Head
Discharge Volume
Max. Suction Lift
Type
Model
Displacement
Fuel
Engine Oil
Fuel Tank Capacity
Starting System
Standard Accessory
Net Weight
Guaranteed Sound Power
Operating Instructions & Parts Manual
Heavy Duty
*Performance ratings are guaranteed
minimum, not inflated maximum.
( USG/min )
300
400
500 600
KTH-100S(GX390)
1000
1200 1400
1600 1800 2000 2200
KTH-80S
3" (80 mm)
27 m (89 ft)
1450 L/min (383 USG/min)
Honda GX270
270 cm
5.3 L (1.4 USG)
None or 1 Strainer, 2 Hose Couplings, 3 Hose Bands, 1 Engine Tool Set
66 kg (146 lbs)
LWA 105 dB
Distributed by
PumpBiz, Inc.
800-PumpBiz.com
Priming plug
Discharge
Suction
Handle
( ft )
100
90
80
70
60
Knob
50
40
Water drain plug
30
20
10
Parallel Pipe Thread or NPT
8 m (26 ft)
Air Cooled 4 stroke OHV Gasoline Engine
3
Automotive Unleaded Gasoline
SAE 10W-30 API SJ or later, for general use.
Recoil starter
1
Lifting eye
Fuel tank cap
Plug for
removing impeller
Oil drain plug
KTH-100S
4" (100 mm)
30 m (98 ft)
2050 L/min (542 USG/min)
Honda GX390
3
389 cm
6.1 L (1.6 USG)
82 kg (181 lbs)
LWA 106 dB
E
N
G
L
I
S
H
Muffler
E
S
P
A
Ñ
O
L
Frame
F
R
A
N
Ç
A
I
S

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Summary of Contents for Koshin KTH-S Series

  • Page 1 KTH-S SERIES Operating Instructions & Parts Manual Please read and save these instructions and Engine owner`s manual. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and or property damage! Retain instructions for future reference.
  • Page 2 TRASH PUMP This manual is prepared for your DANGER WARNIG safety when operating pump. Please read carefully and comprehend fully Avoid open flames or This pump is designed to before use. (Improper usage could spark when refueling or pump water. Not to be maintaining the pump cause injury or death.) used for drinking water,...
  • Page 3: Before Use

    KTH-S SERIES Operating Instructions & Parts Manual TRASH PUMP Heavy Duty BEFORE USE 3. Please install coupling in order Gasoline and its vapors are highly of: ① → ② → ③ flammable. 1. Make sure all accessories are Refer to Figure 3 while installing the a.
  • Page 4: How To Use

    TRASH PUMP 4. Do not use a smaller diameter HOW TO USE AFTER USE suction hose. 1. Ensure the pump casing is completely After use, remove the drain plug at the Using a smaller diameter hose will filled (primed) with liquid prior bottom and pour water from the cause the pump to cavitate.
  • Page 5: Troubleshooting

    KTH-S SERIES Operating Instructions & Parts Manual TRASH PUMP Heavy Duty Troubleshooting SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Cannot pull or hard to 1. Old fuel 1. Replace fuel. If there is no improvement, repair pull recoil starter engine 2. Rusting inside engine 2.
  • Page 6: Maintenance

    TRASH PUMP SOLUTION① SOLUTION③ Remove front cover and clean debris from Confirm the spark plug is clean and free of debris. Otherwise impeller and interior. use clean cloth to remove front cover stains and dirt. Confirm gap between spark plug. Plug gap should be 0.6-0.7 mm or 0.024-0.028 in.
  • Page 7 KTH-S SERIES Operating Instructions & Parts Manual TRASH PUMP Heavy Duty 4. Remove mechanical seal from 8. Install the impeller, and then tighten in a the pump casing using two flat head clockwise direction by hand. screwdrivers. 9. Tighten the impeller by hitting with a soft hammer in a clockwise direction.
  • Page 8 TRASH PUMP Ñ Ñ KTH-80S Ç KTH-100S...
  • Page 9 KTH-S SERIES Operating Instructions & Parts Manual Ñ Ñ KTH-80S No. PARTS CODE PARTS NAME OTHER No. PARTS CODE PARTS NAME OTHER 0121439 Pump case 0121453 Handle 0115678 Mechanical seal 734520070 Hexagon socket head cap screw M8x35 0118079 Plug 25A SET...
  • Page 10 KTH-S SERIES Operating Instructions & Parts Manual Ñ Ñ KTH-100S No. PARTS CODE PARTS NAME OTHER No. PARTS CODE PARTS NAME OTHER 0121442 Pump case 743119080 Hexagon head screw with captive spring washer M12x35 0115678 Mechanical seal 0121443 Front cover...
  • Page 11 SERIE KTH-S Manual de instrucciones de operación y partes Por favor, lea y guarde este manual de instrucciones y el manual del propietario del motor. Léalo minuciosamente antes de intentar montar, instalar operar y efectuar el mantenimiento del producto que se describe. Protéjase usted mismo y a los demás respetando toda la información de seguridad.
  • Page 12 BOMBA DE RESIDUOS This manual is prepared for your DANGER WARNIG safety when operating pump. Please read carefully and comprehend fully Avoid open flames or This pump is designed to before use. (Wrong usage could cause spark when refueling or pump water.
  • Page 13: Antes De La Utilización

    SERIE KTH-S Manual de instrucciones de operación y partes BOMBA DE RESIDUOS Trabajos pesados ANTES DE LA UTILIZACIÓN La gasolina y sus vapores son muy inflamables. LÍMITE SUPERIOR 1. Asegúrese de que no falte ninguno a. Utilice únicamente gasolina. de los accesorios. b.
  • Page 14: Modo De Utilización

    BOMBA DE RESIDUOS 4. No utilice una manguera de succión MODO DE UTILIZACIÓN DESPUÉS DE LA UTILIZACIÓN de diámetro menor. 1. Asegúrese de que el alojamiento de la bomba Después de la utilización de la bomba, La utilización de una manguera de esté...
  • Page 15 SERIE KTH-S Manual de instrucciones de operación y partes BOMBA DE RESIDUOS Trabajos pesados Troubleshooting SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Cannot pull or hard to 1. Old fuel 1. Replace fuel. If there is no improvement, repair pull recoil starter engine 2.
  • Page 16: Mantenimiento

    BOMBA DE RESIDUOS SOLUCIÓN① SOLUCIÓN③ MANTENIMIENTO Sustitución del sello mecánico Quite la cubierta frontal y limpie la Confirme que la bujía esté limpia y exenta de suciedad. Si no lo está, utilice un paño limpio para sacar las suciedad del impulsor. manchas y la suciedad.
  • Page 17 SERIE KTH-S Manual de instrucciones de operación y partes BOMBA DE RESIDUOS Trabajos pesados 5. Coloque el nuevo sello mecánico en el 3. Retire el sello mecánico del impulsor. alojamiento de la bomba manteniendo limpia la superficie del sello. Instale el sello mecánico en el impulsor con las arandelas de ajuste.
  • Page 18 BOMBA DE RESIDUOS Ñ Ñ Ñ Ñ KTH-80S Ç KTH-100S...
  • Page 19 SERIE KTH-S Manual de instrucciones de operación y partes Ñ Ñ Ñ KTH-80S No. PARTS CODE PARTS NAME OTHER No. PARTS CODE PARTS NAME OTHER 0121442 Alojamiento de la bomba 0121453 0115678 Sello mecánico 734520070 Tornillo de tapa de cabeza hueca hexagonal M8 x 35 0118079 JUEGO del enchufe de 25 A 0121444...
  • Page 20 SERIE KTH-S Manual de instrucciones de operación y partes Ñ Ñ Ñ KTH-100S N.º CÓDIGO DE PARTE NOMBRE DE LA PARTE CANT. OTROS N.º CÓDIGO DE PARTE NOMBRE DE LA PARTE CANT. OTROS 0121442 Alojamiento de la bomba 743119080 Tornillo de cabeza hueca hexagonal con arandela de resorte de retén M12 x 35 0115678 Sello mecánico 0121443...
  • Page 21 SÉRIE KTH-S Manuel d'utilisation et de pièces détachées Lire et conserver ces instructions et le manuel d'utilisation du moteur. Les lire attentivement avant d'essayer d'assembler, d'installer, d'utiliser ou d'entretenir le produit décrit. Se protéger soi-même et protéger les autres en respectant toutes les instructions de sécurité. Le non-respect de ces instructions peut causer des blessures ou des dommages! Conserver ces instructions pour référence ultérieure.
  • Page 22 POMPE À ORDURES This manual is prepared for your DANGER WARNIG safety when operating pump. Please read carefully and comprehend fully Avoid open flames or This pump is designed to before use. (Wrong usage could cause spark when refueling or pump water.
  • Page 23: Avant L'utilisation

    SÉRIE KTH-S Manuel d'utilisation et de pièces détachées POMPE À ORDURES Haute résistance AVANT L'UTILISATION L'essence et ses vapeurs sont très LIMITE SUPÉRIEURE inflammables. 1. Vérifier que tous les accessoires sont a. Utiliser uniquement de l'essence. présents. b. Utiliser uniquement un bidon La liste des accessoires fournis est approuvé...
  • Page 24: Après L'utilisation

    POMPE À ORDURES 4. Ne pas utiliser un tuyau d'aspiration UTILISATION APRÈS L'UTILISATION      de diamètre plus petit. 1. Avant le démarrage, vérifier que le carter de la Après l'utilisation, retirer le bouchon de L'utilisation d'un tuyau d'aspiration de pompe est complètement rempli de liquide vidange situé...
  • Page 25 SÉRIE KTH-S Manuel d'utilisation et de pièces détachées POMPE À ORDURES Haute résistance Troubleshooting SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Cannot pull or hard to 1. Old fuel 1. Replace fuel. If there is no improvement, repair pull recoil starter engine 2.
  • Page 26: Entretien

    POMPE À ORDURES SOLUTION ① SOLUTION ③ ENTRETIEN Remplacement du joint mécanique Déposer le couvercle avant et enlever Vérifier que la bougie est propre et sans débris. Si ce n'est pas le cas, utiliser un les débris du rotor. chiffon propre pour enlever les taches et 1.
  • Page 27 SÉRIE KTH-S Manuel d'utilisation et de pièces détachées POMPE À ORDURES Haute résistance 5. Poser le joint mécanique neuf dans le 3. Retirer le joint mécanique du rotor. carter de pompe en prenant soin de maintenir la surface du joint propre. Installer le joint mécanique dans le rotor avec les rondelles de réglage.
  • Page 28 POMPE À ORDURES Ñ KTH-80S Ç Ç Ç KTH-100S...
  • Page 29 SÉRIE KTH-S Manuel d'utilisation et de pièces détachées Ñ KTH-80S N° CODE DES PIÈCES NOM DES PIÈCES QTÉ AUTRES N° CODE DES PIÈCES NOM DES PIÈCES QTÉ AUTRES 0121442 Carter de pompe 0121453 Poignée 0115678 Joint mécanique 734520070 Vis à tête cylindrique à six pans creux M8 x 35 0118079 JEU de bouchon 25A 0121444...
  • Page 30 POMPE À ORDURES Ñ KTH-100S N° CODE DES PIÈCES NOM DES PIÈCES QTÉ. AUTRES N° CÓDIGO DE PARTE NOM DES PIÈCES QTÉ AUTRES 0121442 Carter de pompe 743119080 Vis à tête hexagonale avec rondelle élastique captive M12 x 35 0115678 Joint mécanique 0121443 Couvercle avant...
  • Page 32 Thank you for choosing Distributed by PumpBiz, Inc. 800-PumpBiz.com Ñ Ç Engineering by 12 Kami-Hachinotsubo Kotari, Nagaokakyo City, Kyoto 617-8511 JAPAN © 2013 KOSHIN LTD, All rights reserved...

This manual is also suitable for:

Kth-80sKth-100s

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