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Impacts STREAMER S320RD Operating Manual

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Operating Manual
S320RD
Your Partner for Mobile Surface Preparation
IMPACTSAmericas.com

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Summary of Contents for Impacts STREAMER S320RD

  • Page 1 Operating Manual S320RD Your Partner for Mobile Surface Preparation IMPACTSAmericas.com...
  • Page 2 IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 USA (815) 941-4800 (815) 941-4600 Fax www.IMPACTSAmericas.com [June 2016]...

  • Page 3: Table Of Contents

    Operating Manual S320RD Table of Contents Technical Data..........2 Safety Instructions .

  • Page 4: Technical Data

    Unit Specifications Operative Range and Correct Usage Advice for L.P. (Propane) Gas Mode Advice for Operators of the Blast Machine Machine Type Designation Rating Machine: IMPACTS Blast Machine Machine-Type: S320RD Manufacturer: IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 U.S.A.
  • Page 5 85 dB(A) or more, the machine operator and the persons working near the machine must wear sound-insulating devices. Machine Type Designation Machine Type: S320RD Unit / Designation: IMPACTS Blast Machine Working Width: 12.6 in. | 320 mm Drive: Progressively adjustable 1-98 ft/min | 0-30 m/min Blasting Capacity: Up to 2,153 SF/hr | 200 m²/h...

  • Page 6: Safety Instructions

    S320RD Operating Manual Chapter 2.0 Safety Instructions Explanation of Warnings and Symbols Organizational Measures Personnel Selection and Qualification Safety Precautions Applicable to Different Operating Conditions Repair Work, Maintenance Activities, and Default Repair on the Job Site Definition of the Safety Off Position Dangerous Aspects of the Machine Electrical Engineering Regulations L.P.
  • Page 7 Operating Manual S320RD The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular local working practices; for example, work organization, work procedures, and personnel allocation. Personnel working with the machine must read the Operating Instructions before starting the work, in particular.
  • Page 8 S320RD Operating Manual Work on the electrical parts of the equipment may only be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician in accordance with the electrical engineering regulations. Work on the L.P.
  • Page 9 Operating Manual S320RD Before starting any servicing work on the machine, put the machine in the Safety off position (as described in Chapter 2) in order to prevent the machine from being switched on accidentally. Adjustments, servicing, and inspection work and inspection intervals specified in these Operating Instructions as well as any information on the replacement on parts and systems of the machine must be undertaken and/or complied with.
  • Page 10 S320RD Operating Manual Dangerous Aspects of the Machine Every machine not used according to the regulations may be hazardous for personnel during operating, setting-up, and service. The operating authority is responsible for compliance with the safety regulations during operation and maintenance of safety devices supplied with the machine as well as the provision of appropriate additional safety devices.
  • Page 11 Operating Manual S320RD Electrical Engineering Regulations Work on the electrical parts of the equipment may only be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician in accordance with the electrical engineering regulations. Use only extension cables for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine following valid VDE and local guidelines.

  • Page 12: General Information

    3.15 Care and Maintenance Operative Range The IMPACTS blast-cleaning machine S320RD is a downward blasting machine with a closed abrasive circuit designed for the pre-treatment of horizontal surfaces. The bouncing impact of metallic abrasive onto the surface thoroughly removes surface contaminants, coats of paint, sealants, and thin coatings.
  • Page 13 The integrated filter unit provides a dust free working environment, and improved service life of machine and tools. Ensuring a clean environment is a matter of ethics and should be observed by professional associates. IMPACTS uses a particularly arranged filtering material that is certified and has high filtration efficiency.
  • Page 14 S320RD Operating Manual Operating Elements The Control Panel contains all controls and instruments used for supervision and control of the machine. Control lever lift / lower Steering wheel Hour meter Ignition / starter switch Charge current warning light Overheat warning light Switch light Combustible selection switch Combined display...
  • Page 15 Operating Manual S320RD Switch Light To switch on the front working lamp. In position On the switch (7) is illuminated. Combustible Selection Switch Combustible selection switch (8): Fuel or L.P. Gas mode: In fuel mode remove plug from air filter housing. Combined display with engine oil pressure warning light Combined display (9) shows the engine speed and travel speed.
  • Page 16 S320RD Operating Manual The Wheel Kit The heart of every blast-machine is the blast wheel (1) this will throw the abrasive to the surface to treat, using centrifugal forces. The blast wheel is placed in a side force wheel housing (2) protected with replaceable wear plates (3).
  • Page 17 Operating Manual S320RD This tray (3) is fitted to prevent any coarse contaminants from getting into the blast wheel. In order to clean the wire mesh tray it can be removed from the side. To regulate the flow of abrasive to the blast-wheel there is a magnetic-valve (5) fitted between Storage-Hopper (1a) and feed spout (6).
  • Page 18 S320RD Operating Manual The Filter Housing The filter housing (1) contains the filter cartridges (2) as well as the automatic cleaning system (10). The cartridges separate the dust from the air reducing the air becoming dirty. For cleaning, there is an automatic cleaning system which is supplied with compressed air by a compressor.
  • Page 19 The machine S320RD has been especially designed to be operated with IMPACTS abrasive. The IMPACTS abrasive is of very high quality and owns the rebounding ability required for the efficient use of model S320RD. The selection of the abrasive is very important since this is the material to carry out the surface treatment.
  • Page 20 Please take into account that the use of incorrect abrasive increases wear. Our service engineers have the experience to select the appropriate abrasive for the individual cases of application. Please consult your IMPACTS customer service department if you have any questions about the selection of the best abrasive for your blast cleaning work.
  • Page 21 Operating Manual S320RD 3.15 Care and Maintenance Special attention and regular maintenance of the machine and its parts are imperative for functioning and safety. In order to prevent unnecessary downtimes it is recommended to keep original spare and wear parts on stock as listed in the maintenance box. A list of contents of the maintenance box is provided in Chapter 10 to enable the above mentioned work to be carried out quickly.

  • Page 22: Transportation

    Dimensions General Notes Before the machine is used for the first time, IMPACTS authorized dealers offer a course to familiarize maintenance and operating personnel with all elements of the machine. We are not liable for damage caused by incorrect use of the machine by personnel not trained by IMPACTS.
  • Page 23 Operating Manual S320RD Transport of the Machine by Vehicle When transporting the machine with vehicles, use straps to tighten the machine to the cabin of the vehicle. This is critical to avoid damage to the machine or harm to any personnel. Use at least two straps, or tighten the machine with one strap to the cabin wall of the vehicle.

  • Page 24: Start Up

    S320RD Operating Manual Chapter 5.0 Start Up Preparing for Start Up Refueling Start Up Initial Operation Preparing for Start Up Before start up, ensure that all existing protective housings are fitted and the filter unit is connected correctly. All persons in the proximity of the machine must wear safety glasses with lateral protection as well as safety shoes.
  • Page 25 Operating Manual S320RD 11. Check the height of blasting machine's distance between magnet and the floor. It should be 3/8" (12mm). For height adjustment, a 3/8 inch or 12 mm sheet steel strip can be shifted below the magnetic sealing (B). In order to adjust it, you need to set the setting screws (C).
  • Page 26 S320RD Operating Manual Check Coolant Level The cooling system is a closed type. Never open the radiator cap! Doing so may induce air into the cooling system and may cause overheating. 1. Check the level when the engine is cold (room or atmospheric temperature).
  • Page 27 Operating Manual S320RD 7. Carefully remove the gas tank from its holder and deposit securely. 8. Place the new gas tank in the holder and turn until the connections on the shut-off valve point downward. 9. Attach the gas tank securely with retainer and strap. 10.
  • Page 28 S320RD Operating Manual After engine has started, carry out a test run with the following functions check: 1. Control the engine speed with the accelerator cable in various ranges, checking for free movement of the cable. 2. Check hydraulic control functions for forward/backward drive and lift/lower for smooth function. 3.
  • Page 29 Operating Manual S320RD 4. Keep eyes on the engine speed (12), the engine speed should not come under 3150 min-1. Adjust the engine speed by rotating the nut of the accelerator cable or close the abrasive valve pushing the valve lever slowly forward.

  • Page 30: Operation

    S320RD Operating Manual Chapter 6.0 Operation Daily Operation Information about the Chart Speed Recommended Blast Paths Empty Out the Dust Bin Turning Off the Machine If Failure Occurs Safety Shutdown Restart Proceedings Prior and After Longer Stoppage 6.10 Parking the Machine Safely in L.P. Gas Mode Daily Operation This operating manual has to be always with the machine at the job site! Only trained personnel can operate and perform work on the machine.
  • Page 31 Operating Manual S320RD For daily operation of the integrated filter unit, please consider the following points: • Check daily the water separator (1) of the compressed air system. • Weekly check the condition of the intake filter inlet (2) of the compressor.
  • Page 32 S320RD Operating Manual Recommended Blast Paths Picture shows the recommended blast paths. • To rotate the machine: At the end of the blast path, close the feed valve. Then turn the machine to the right (or left) and guide it in an arc to line up next to the last blasted path. Repeat this process in order to complete the surface.
  • Page 33 Operating Manual S320RD Turning Off the Machine 1. First close the feed valve by the handle (10), push this forward towards direction (Z). 2. Keep the traction drive switched on so the machine moves towards (V) as long as the feed valve is not fully closed to assure no grooves blasted into the surface.
  • Page 34 If you can't find the fault or if you are unsure about the reason for the fault, please contact your IMPACTS contact person and ask for help. Work on the electrical parts of the equipment may only be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.
  • Page 35 Operating Manual S320RD Proceedings Prior and After Longer Stoppage Stoppage Longer Than 3 Months: • Clean the filter cartridges again thoroughly starting with a fan completely throttled. Switch off the machine (see Chapter 6.5). • Remove all abrasive out off the separator. •...

  • Page 36: Maintenance - S320Rd

    S320RD Operating Manual Chapter 7.0 Maintenance - S320RD Recommendations Maintenance and Inspection Maintenance The Blast Pattern Adjusting the Blast Pattern and Control Cage Adjusting Magnets and Seals The Belt Drive Fitting Belts Belt Tension 7.10 Belt Drive Compressor 7.11 Belt Tension Compressor 7.12 Taper-Lock Bushes 7.13 Wear Parts - Blast Housing 7.14 Replacing the Wheel Kit...
  • Page 37 Operating Manual S320RD Maintenance and Inspection A. Recommendations about time, inspection, and maintenance for normal use of the machine. • W1 = every 50 operating hours, but at least once per week • M3 = every 500 operating hours, but at least every 3 months •...
  • Page 38 S320RD Operating Manual B. Time, inspection, and maintenance of Kawasaki Engine For detailed information about maintenance and operation, see Owner's Manual of your specific Kawasaki engine model. The following servicing checklist indicates the operations to be performed and the respective intervals to be observed.
  • Page 39 Operating Manual S320RD C. Time, inspection, and maintenance of blast machine and integrated filter unit The following servicing checklist indicates the operations to be performed and the respective intervals to be observed. The servicing intervals are defined as follows: • T3 = daily, every 3 operating hours •...
  • Page 40 As already mentioned in Chapter 5 “Initial operation,” we recommend you make your first repair work on the machine with the help of an IMPACTS personnel. Using this recommendation, your maintenance personnel will have the opportunity to get an extensive training.
  • Page 41 Operating Manual S320RD Adjusting the Blast Pattern and Control Cage In order to get a uniform and perfect blast pattern on the treated surfaces, the correct adjustment of the blast pattern is most important. Prior to any maintenance or repair work on the machine and its drives, secure the machine against unintended switch-on.
  • Page 42 7. Adjust the control cage until the HOT ZONE (HZ) is exactly in the middle of the blast pattern (B).
  • Page 43 Operating Manual S320RD Adjusting Magnets and Seals The adjusted height of the magnetic seals should be set equally at about 12 mm and parallel to the surface. For the height adjustment, a 12mm stainless-steel strip (B) is shifted below the magnetic seals. Adjust the height as follows: 1.
  • Page 44 S320RD Operating Manual The use of belt wax or similar substances to increase the friction coefficient is unnecessary and damages the belts. Avoid any contaminations of oil, grease, or chemicals. In order to grant a perfect output transmission, the belt drive needs continuous observation. Fitting Belts Remove the belt guard only when the blast wheel motor is at a standstill and the main switch of the blast machine is in Safety Off Position as described in chapter 2.
  • Page 45 Operating Manual S320RD 7.10 Belt Drive Compressor Remove the belt guard only when the engine is at a standstill and the key of the ignition/ starter switch is removed. See Safety Off Position as described in Chapter 2. 1. Remove the belt guard. 2.
  • Page 46 S320RD Operating Manual Demounting Taper-lock Bushes: 1. Demount the screws (F) in the belt pulley 2. Lubricate the thread and the tip of the screw and turn it into the bore (L) as shown. 3. Turn the screw until the taper lock (B) gets loose inside the pulley and the assembly is loose on the shaft.
  • Page 47 Operating Manual S320RD 7.14 Replacing the Wheel Kit The Wheel Kit consists of Blast Wheel, Control Cage, Lock Washer, and Bolt. Demounting: 1. To remove the feed spout (C), loosen the knurled-nuts (B), pull the feed spout downward, and remove the feed spout out of the housing.
  • Page 48 S320RD Operating Manual 7.15 Replacing the Liners Demounting: 1. Pull up the lifting lever until the piston rod is completely extended. 2. Secure the machine against unintentional lowering. Crushing danger! Be sure to support the machine with a beam. 3. Bring the machine into the Safety- Off position (see Chapter 2).
  • Page 49 7. Tightening it too much will damage the cartridge! Leave at least 5mm between metal top of the cartridge and the upper plate of the filter housing. 7.17 Wear Parts - Filter Unit To avoid unnecessary down time, IMPACTS Americas recommends to stock the following parts: Part Number Description Qty.
  • Page 50 S320RD Operating Manual 7.18 The Hydraulic Tank Changing hydraulic oil filter: 1. Open cover (4) on hydraulic oil filter, loosen the three screws (3). 2. Remove hydraulic oil filter and change. 3. Insert hydraulic oil filter and re-attach cover. Changing hydraulic oil: 1.
  • Page 51 Operating Manual S320RD Catch any escaping gear box oil. Dispose of gearbox oil according to state and local regulations. 7.20 The Compressor Changing Compressor Oil 1. Remove v-belt of compressor drive. 2. Loosen the four fixing nuts and the compressed air line. 3.

  • Page 52: Electrical Systems

    Electric spares need to be ordered with reference to the electrics circuit diagram within this chapter. If there is any doubt, you need to call your local IMPACTS service technician. The electrical parts of the machine must be inspected regularly. Please note in particular the specified recurring inspections according VBG 4 or other local regulations.
  • Page 53 Operating Manual S320RD Circuit Diagrams...
  • Page 54 S320RD Operating Manual Electric System...
  • Page 55 Operating Manual S320RD Hydraulic System...

  • Page 56: Error Diagnostics

    This chapter enables the user to locate and to remedy simple faults, or the consequences of operating errors. If it was not possible to eliminate the fault by performing the remedial actions indicated below, please inform the IMPACTS Service, as more intricate faults can only be rectified by specially trained and qualified service staff.
  • Page 58 S320RD Operating Manual Diagnosis of Failures - Filter Unit...
  • Page 59 Operating Manual S320RD Diagnosis of Failures - Motor...
  • Page 60 S320RD Operating Manual Diagnosis of Failures - Traction Drive...
  • Page 61 Operating Manual S320RD Diagnosis of Failures - Kawasaki Engine...
  • Page 62 S320RD Operating Manual Kawasaki Engine...
  • Page 63 Operating Manual S320RD Kawasaki Engine...
  • Page 64 S320RD Operating Manual Kawasaki Engine...
  • Page 65 Operating Manual S320RD Kawasaki Engine...
  • Page 66 S320RD Operating Manual Kawasaki Engine...
  • Page 68 IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 USA (815) 941-4800 (815) 941-4600 Fax www.IMPACTSAmericas.com...

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