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Impacts S210E Operating Manual

Blastmachine
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Operating Manual
Impacts Blastmachine
S210E

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Summary of Contents for Impacts S210E

  • Page 1 Operating Manual Impacts Blastmachine S210E...
  • Page 3 IMPACTS GmbH IMPACTS GmbH Zöllnerstrasse 7 D-51491 Overath Tel.: +49(0)2204 -4042-0 Fax: +49(0)2204 -4042 22 TECHNICAL DATA e-Mail: info@impactsgmbh.de Internet: www.impactsgmbh.de SAFETY INSTRUCTIOS GENERAL TRANSPORTATION INITIAL OPERATION OPERATION IMPACTS GmbH Sales, Service and Application Advice Elmar Koster Neusser Strasse 53...
  • Page 4 HERE You will find us here NOTIZEN: A4 Ausfahrt Untereschbach,- an der Ampel der Ausfahrt links abbiegen ,- bis zur nächsten Ampel nach ca. 200m(Kreuzung), - dort links einordnen und abbiegen , ca. 300m geradeaus über kleinere Brücke , hinter der an der Brücke gelegenen Tankstelle links einordnen und abbiegen .
  • Page 5 S210E Operating Manual Technical Data Chapter 1 1.1 Rating PAGE: 1.2 Unit specifications PAGE: 1.3 Operative range and correct usage PAGE: 1.4 Stand-by power supply ( generator) PAGE: 1.5 Advice for operators of blast machines PAGE: 1.6 Machine type designation...
  • Page 6 Operating Manual S210E Technical Data 1.1 Rating Machine: IMPACTS Blast machine Machine-Type : S210E Manufacturer: IMPACTS GmbH Zöllnerstr. 7 D-51105 Overath, Germany 1.2 Unit – specifications Dimensions: Machine Dust collector Optional S 210 E DC 3003 G Length 895 mm-1045mm...
  • Page 7 Operating Manual Technical Data 1.3 Operative range and correct usage The blast machine S210E is designed to be used on clean, dry, horizontal surfaces without obsticales . The machine can not be used for other purposes. The manufacturer will not be liable for damages resulting from such incorrect usage.
  • Page 8 Technical Data 1.5 Advice for operators of the blast machine During the operation of the S210E it may be possible to exceed the acceptable noice level of 85 dB(A). This is dependend on the different locations and the local circumstances. When the noice level is 85 dB(A) or more, the machine operator and the persons working near the machine must wear sound –insulating devices.
  • Page 9 S210E Operating Manual Safety Advices Chapter 2 2.0 Explanation of warnings and symbols PAGE: 2.1 Organisationel measures PAGE: 2.2 Personnel selection and qualification PAGE: 2.3 Safety precautions applicable to PAGE: different operating conditions 2.4 Repair work , maintenance activities, PAGE: and default repair on the job side 2.5 Definition of the Safety off position...
  • Page 10 Operating Manual S210E Safety Instructions 2.0 Warnings and symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance: Symbol of operational safety. This symbol will be shown in these Operating Instructions next to all safety precautions that are to be taken in order to ensure prevention to life and injury.
  • Page 11 S210E Operating Manual Safety Advices Warning against dangerous voltages. Indications relating to protective devices of electrical equipment. Indications where consultation with manufacturer is necessary Instructions relating to periodical checks Reference to important instructions contained in the Operating Instructions...
  • Page 12 Operating Manual S210E Safety Instructions 2.1 Organisational measures The Oprerating Instructions are to be kept near the location where the machine is located and must be reachable all the time! In addition to the Operating Instructions general and legal regulations regarding accident prevention and environmental protection must be with and indicated every time.!
  • Page 13 S210E Operating Manual Safety Advices If safety-critical changes occur to the machine or its performance, the machine must be shut down immediately! The cause of the fault has to be established immediately and has to be repaired bevor starting the work again.
  • Page 14 Operating Manual S210E Safety Instructions Select clearly the machine operator. Define his responsibilities also regarding to traffic safety regulations and empower him to decline instructions from third parties which are not complying with the safety requirements. Personnel being trained or made acquainted with the equipment may onlyn be deployed under constant supervision of an experienced person.
  • Page 15 S210E Operating Manual Safety Advices Default must be rectified immediately! Start up and switch off operations and control devices have to be handle in accordance with the Operating Instructions. All persons in the proximity of the machine must wear safety glasses with lateral protection as well as safety shoes.
  • Page 16 Operating Manual S210E Safety Instructions Before starting any maintenance or repair work the operator of the machine has to be informed about it. During all work related to the use, the re-erection or the adjustment of the machine and of the safety devices as well as inspection, maintenance and repair, the start up and shut off procedures have to be done in accordance with the Operating Instructions.
  • Page 17 S210E Operating Manual Safety Advices Putting the machine in the safety off position means: Switch off the blast machine. Switch off the dust collector. Wait for standstill of all drives. Pull out main plugs. Secure the machine against accidental start up.
  • Page 18 Call a skilled electrician or the IMPACTS customer service. If work on life parts is necessary, a second person must be deployed who can pull out the plug in an emergency. The working area must be sealed with a red and white safety chain and a danger sign.
  • Page 19 S210E Operating Manual Safety Advices 2.8 For special attention Use only proper and default free tools for your work. Damaged tools have to be repaired immediately or to be replaced. Use during your work for your own safety the requitred safety equipment qand safety cloths ( e.g.
  • Page 20 Operating Manual S210E Safety Instructions...

  • Page 21: Table Of Contents

    S210E Operating Instructions Generals Chapter 3 PAGE: 3.1 Introduction PAGE: 3.2 Operating Instructions PAGE: 3.3 Connections PAGE: 3.4 Care and maintenance PAGE: 3.5 Scope of supply PAGE: 3.6 Description PAGE: 3.7 Operating elements PAGE: 3.8 Blast wheel PAGE: 3.9 Separator PAGE: 3.10 Abrasive feed...
  • Page 22 Operating Instructions S210E Generals 3.1 Introduction IMPACTS GmbH is pleased about your decision, to use the blast machine S210E for the preparation of horizontal surfaces. The machine is a downward blasting machine with a closed abrasive circuit and an incorporated dust extraction. If correctly operated the machine avoids the damage of environment and of the operating personnel.

  • Page 23: Operating Instructions Page

    S210E Operating Instructions Generals All persons in the proximity of the machine in operation must wear safety glasses with lateral protectionand safety shoes.The machine operator must wear close-fitting protective clothing. 3.3 Connections Voltage Kind of connection Power Input current 110V 60 Hz Safety –...
  • Page 24 Cut off switch 13 Lifting handle Wheels The IMPACTS blast machine S210E is a downthroughing machine with a closed abrasive circuit fort he preparation of horizontal surfaces. The removal of contaminents, paints,sealants and thin coatings is achieved by the impact of the...

  • Page 25: Operating Elements Page

    For the removal of the dust it is necessary to connect the blast machine with a capable dust collector. -IMPACTS recommends the DC 3003K-. The hight of the blast machine can varied by the adjustable handle.This in connection with the lifting handle on the housing makes it easy to transport the machine.
  • Page 26 Operating Instructions S210E Generals 3.8 The blast wheel The heart of the blast machine is the blast wheel (1), which throws abrasive onto the surface. The blast wheel is placed in a protective housing with replaceable wear plates (6). The blast wheel is driven by an electrical motor via an wheel hub (5) .
  • Page 27 S210E Operating Instructions Generals 3.9 Separator The separator is mounted to the end rebound plenum. separator separates the abrasive from contaminants and feeds the cleaned abrasive back abrasive circuit. 1 Separator 2 Wire mesh 3 Clamp 4 Deflector 5 Dust hose connection...

  • Page 28: Abrasive Feed Page

    Operating Instructions S210E Generals 3.10 Abrasive feed In order to control the abrasive flow towards the blast wheel there is a magnetic valve incorporated between the abrasive storage hopper and the feed spout. Any change in the opening of the magnetic valve causes a change of the amount of abrasive fed to the blast wheel.
  • Page 29 S210E Operating Instructions Generals 3.11 Blast head sealing There are seals in the front, in the rear and on the two sides of the blast head. The sealing system on the sides and in the front are magnetic seals with brush seals on the outside.The rear seal is a brush only. außen aus Bürstenprofilen und nach innen aus Magneten.
  • Page 30 Operating Instructions S210E Generals 3.12 The suction system During the operation of the machine and the dust collector the airflow (air suction) has the folowing effects: Coaling of blast wheel, abrasive and of the blast housing Transportation of the abrasive and the dust trough the system...
  • Page 31 S210E Operating Instructions Generals Make sure that there are no holes ( unsealed areas) in the blast housing, the feed spout and the separator Then the airflow goes trough the flexible dust hose and take dust and fine particles to thze dust collector...

  • Page 32: Abrasive Media Page

    The machine has been specially designd to use these abrasives.l The IMPACTS abrasive IMPACTOR is a very high quality blast media. It has the right rebound power to use the S210E blast machine very efficient.. The selection of the blast media is very important, if you consider that this is the material which gives the treatment to the surface.
  • Page 33 S210E Operating Manual Transport Chapter 4 4.1 Manual moving of the machine PAGE: PAGE: 4.2 Transport with hoisting equipment PAGE: 4.3 Transport of the machine in vehicles PAGE: 4.4 Moving the machine during blasting work...
  • Page 34 Make sure, that you do not draw the lever ( deeds man handle), otherwise you open the magnetic valve and abrasive will dropp on the floor. The transport of the machine has to be done separatly: • Blast machine S210E • Dust colléctor DC3003G or DC3003K • other material...
  • Page 35 S210E Operating Manual Transport 4.2 Transport of the machine with hoisting equipment When transporting the machine with hoisting equipment like a crane or a lift, check the total weight permitted. (Chapter 1.2 dimensions) Please only appropriate, allowed qualified hoisting equipment (2) as well as roaps and chains (1).
  • Page 36 Operating Manual S210E Transport 4.3 Transport of the machine with vehicles When transporting the machine with vehicles, proceed in such a manner that damage due to the effects of use of force or incorrect loading and unloading is avoided. Use straps (1) to tighten the machine to the cabin of the vehicle.
  • Page 37 S210E Operating Manual Transport 4.4 Moving the machine during blasting work Please look into chapter 5 , START UP...
  • Page 38 S210E Operating Manual Start Up Chapter 5 Preparation for Start up PAGE: 5.2 Filling the abrasive hopper PAGE: 5.3 Start up PAGE:...
  • Page 39 Operating Manual S210E Start Up 5.1 Preparation for start up Move the balst machine and the dust colector to the working site. Check the blast wheel, control cage, feed spoud, all liners and the separator for damages and wear. Worn and damaged parts have to be changed before starting the work.
  • Page 40 S210E Operating Manual Start Up 5.2 Filling the abrasive hopper After you have checked the blast machine for safety, make sure that the lever ( deeds man handle) (1) is in the lower position and the magnetic valve (2) is closed. Open the clamps (3) and move the cover (4) upwards.
  • Page 41 Operating Manual S210E Start Up 5.2 Start up The working and moving direction of the blast machine is in the direction of the arrow (V) shown on the picture. The blast machine and the dust collector will be started in the following sequence: 1) Switch on the dust collector.
  • Page 42 S210E Operating Manual Start Up Do not push the machine down or move it up on the handle (2) during the blast pro cleaning process When blast cleaning concrete or asphalt the magnetic valve may only be opened when the blast machineis travelling!! If the machine does not move and the valve is open, deep holes may be blasted into the surface within seconds.
  • Page 43 Operating Manual S210E Start Up...
  • Page 44 S210E Operating Manual Operation Chapter 6 6.1 Daily operation PAGE: 6.2 Information about travelling speed PAGE: and abrasive feeding 6.3 Switching –off the machine PAGE: 6.4 What to do if a fault occurs PAGE: 6.5 Restarting after a fault PAGE: 6.6 Measures before and after a long...
  • Page 45 Before switching on the machine,it must be checked, that all safety covers are in the right position and that the dust collector is connected correctly. IMPACTS recommends hartly , to use only such a dust collector which has the right suction power and gives an optimalm dust separation.
  • Page 46 S210E Operating Manual Operation 6.2 Information about travel speed and abrasive feeding The working direction (1) should be always away from the dust collector, in such a way that the electrical cable and the dust hose will not be damaged.
  • Page 47 Operating Manual S210E Operation Blasting on steel requires a very low travel speed of the machine.. The selected abrasive will as well influence the profiling of the surface , The selection of a fine or coarse abrasive in relation to the surface to be blasted can give an advantage in connection with the profiling as well as for the blasting capacity.
  • Page 48 It is now fixed and can be released by turning and lifting. If the IMPACTS blast machine S210E is put out of operation for a longer period of time, pull out the main plug and cover the machine with a plastic foil.
  • Page 49 Operating Manual S210E Operation 6.4 What to do if a fault occurs In a case of emergency you can stop the machine immediately by pushing the emergency switch . To release the emergency switch,turn the red button and move it upwards...
  • Page 50 If you do not find the fault or if you are unsure about the rfeason forb the fault, please contact your IMPACTS contact person and ask for help. Please consider in special the regulations in VBG 4 and VDE-0701.
  • Page 51 Operating Manual S210E Operation Notes Date...
  • Page 52 S210E Operating Manual Maintenance Chapter 7 Maintenance 7.1 Recommendations PAGE: 7.2 Maintenance and inspection list PAGE: 7.3 Repairing PAGE: 7.4 The blast pattern PAGE: 7.5 Setting the magnetic seals PAGE: 7.6 Chance of the blast wheel PAGE: 7.7 Changing the liners...
  • Page 53 Operating Manual S210E Maintenance 7.1 Recommendations Prior to any repair work on the machine and ist drives, securen the machine against unintentional switching on. Putt he machine to ist safety off position .Chapter 2 Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the machine.
  • Page 54 S210E Operating Manual Maintenance 7.2 Maintenance and inspection list Operating hours / Inspection points, maintenance instructions time period 12 h after Check the efficiency of all safety devices. repairing Check all accessible srew connections for tight seat every 3 h Check whether there is any foreign matter in the abrasive hopper, the feed spout or in the blast wheel unit.
  • Page 55 Bedienungsanleitung/Operation Manual S210E Diagnosis 9.1 Diagnosis of errors Prior to any repair works on the machine or its drives, the machine must be secured against unintentional switch-on. Put the machine to its Safety off position. Failure Possible Reasons for Failure Corrective...
  • Page 56 S210E Bedienungsanleitung/Operating Manual Diagnosis Reduced performance or no Blast wheel or control cage. Blast wheel or control performance. cage worn out. Replace worn items. Valve does not close properly Close Valve, stop motor. and abrasive is blocking the Readjust Valve.