Related Manuals for Impacts STREAMER S210E
Summary of Contents for Impacts STREAMER S210E
- Page 1 Operating Manual S210E Your Partner for Mobile Surface Preparation IMPACTSamericas.com...
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Page 2: Table Of Contents
10.0 Spare Parts ..........37 Please note: The following safety instructions must be followed as shown in this operating manual. Failure to do so may result in hazard to health or possible death. IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 USA (815) 941-4800 (815) 941-4600 Fax www.IMPACTSAmericas.com... -
Page 3: Technical Data
Unit Specifications Operative Range and Correct Usage Stand-by Power Supply (Generator) Advice for Operator of the Blast Machine Machine Type Designation Rating Machine: IMPACTS Blast Machine Machine-Type: S210E Manufacturer: IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 U.S.A. Unit Specifications... - Page 4 When the noise level is 85 dB(A) or more, the machine operator and the persons working near the machine must wear sound-insulating devices. Machine Type Designation Machine Type: S210E Unit / Designation: IMPACTS Blast Machine Working Width: 8.26 in. (210mm) Drive: Progressively adjustable 1-59 ft/min / 0-18 m/min Blasting Capacity: Up to 400 SF/hr / 40 m²/h...
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Page 5: Safety Instructions
Operating Manual S210E Chapter 2.0 Safety Instructions Explanation of Warnings and Symbols Organizational Measures Personnel Selection and Qualification Safety Precautions Applicable to Different Operating Conditions Repair Work, Maintenance Activities, and Default Repair on the Job Side Definition of the Safety Off Position Dangerous Aspects of the Machine Electrical Engineering Regulations For Special Attention... - Page 6 S210E Operating Manual The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular local working practices; for example, work organization, work procedures, and personnel allocation. Personnel working with the machine must read the Operating Instructions before starting the work, in particular.
- Page 7 Operating Manual S210E Personnel being trained or individuals testing the equipment must always be supervised by an experienced operator. Work on the electrical parts of the equipment may only be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician in accordance with the electrical engineering regulations.
- Page 8 S210E Operating Manual Repair Work, Maintenance Activities, and Default Repair on the Job Site Mechanical Service Work These activities can only be undertaken by qualified personnel. Please follow any special safety instructions in the various chapters on servicing the machine (see Chapter 7).
- Page 9 Operating Manual S210E Definition of the Safety Off Position The safety off position is the position of the machine when it cannot generate any hazard. Setting the machine in the safety off position means: 1. Switch off the blast machine. 2.
- Page 10 BGV A3 or local regulations. Defects such as loose connections or scorched cables must be rectified immediately. Call a skilled electrician or the IMPACTS customer service. If work on live parts is necessary, a second person must be deployed who can pull out the main plug in an emergency.
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Page 11: General Information
3.12 Care and Maintenance Operative Range The IMPACTS blast machine S210E is a downward blasting machine with a closed abrasive circuit designed for the pre-treatment of horizontal surfaces. The bouncing impact of metallic abrasive onto the surface thoroughly removes surface contaminants, coats of paint, sealants, and thin coatings. - Page 12 S210E Operating Manual Description of the Machine Wheel housing Separator Handle Electrical cable Dead Man Switch Cut off switch Wheels Sealing system Feeding system Swivel wheels Handle adjustment screws Blast wheel motor Lifting handle The blast wheel method is a revolutionary invention based on a simple principle: After mechanical pre-acceleration, the abrasive is thrown onto the surface at high speed by the blast wheel.
- Page 13 Operating Manual S210E Blast Wheel The heart of the blast machine is the blast wheel (1), which throws abrasive onto the surface. The blast wheel is placed in a protective housing with replaceable wear plates (6). The blast wheel is driven by an electrical motor via an wheel hub (5).
- Page 14 S210E Operating Manual A wire mesh is fitted on the bottom of the abrasive hopper to prevent any coarse contaminants from getting into the blast wheel. For cleaning the wire mesh, open the separator only if the motor is shut off (See Safety off position in Chap.
- Page 15 Operating Manual S210E Blast Head Sealing There are seals in the front, in the rear and on the two sides of the blast head. The sealing system on the sides and in the front are magnetic seals with brush seals on the outside. The rear seal is a brush only.
- Page 16 The machine has been specially designed to use these abrasives. The IMPACTS abrasive IMPACTOR is a very high quality blast media. It has the right rebound power to use the S210E blast machine very efficiently. The selection of the blast media is very important...
- Page 17 Please consult your IMPACTS customer service department if you have any questions about the selection of the best abrasive for your blast cleaning work.
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Page 18: Transportation
Moving the Machine during Blasting Work General Notes Before the machine is used for the first time, IMPACTS authorized dealers offer a course to familiarize maintenance and operating personnel with all elements of the machine. We are not liable for damage caused by incorrect use of the machine by personnel not trained by IMPACTS. - Page 19 Operating Manual S210E Transportation of the Machine with Hoisting Equipment When transporting the machine with hoisting equipment like a crane or a lift, check the total weight permitted (Chapter 1.2 dimensions). Please use only appropriate, allowed and qualified hoisting equipment (2) as well as ropes and chains (1).
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Page 20: Start Up
S210E Operating Manual Chapter 5.0 Start Up Preparing for Start Up Filling the Abrasive Hopper Start Up Preparing for Start Up Move the blast machine and the dust collector to the working site. Check the blast wheel, control cage, feed spout, all liners, and the separator for damages and wear. Worn and damaged parts have to be changed before starting the work. - Page 21 Operating Manual S210E Filling the Abrasive Hopper 1. After you have checked the blast machine for safety, make sure that the lever (Dead Man Switch) (1) is in the lower position and the magnetic valve (2) is closed. 2. Open the clamps (3) and move the cover (4) upwards.
- Page 22 S210E Operating Manual Do not push the machine down or move it up on the handle (2) during the blast pro cleaning process Alter the travel direction (V) only after closing the magnetic valve. The dust bin of the dust collector must be emptied regularly.
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Page 23: Operation
Operating Manual S210E Chapter 6.0 Operation Daily operation Information about Traveling Speed and Abrasive Feeding Turning Off the Machine If Failure Occurs Restarting after a Fault Proceedings Prior and After Longer Stoppage Daily Operation This operating manual has to always be with the machine at the working site! Only trained personnel can operate and perform work on the machine. - Page 24 S210E Operating Manual Information about Travel Speed and Abrasive Feeding The working direction (1) should always be away from the dust collector, in such a way that the electrical cable and the dust hose will not become damaged. Carry out blasting in parallel tracks in such a way that the dust hose and the electrical cable do not become twisted.
- Page 25 Operating Manual S210E Turning Off the Machine To switch-off the machine, please follow the described procedure: 1. Release slowly the lever (1) so that it goes back into the starting position. After 5-10 seconds, the magnetic valve closes and the blast wheel motor stops. 2.
- Page 26 If you do not find the fault or if you are unsure about the reason for the fault, please contact your IMPACTS contact person and ask for help. Please consider special regulations in VBG 4 and VDE-0701.These regulations describe the necessary considerations and actions after repairing and changing electrical Equipment.
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Page 27: Maintenance
Operating Manual S210E Chapter 7.0 Maintenance Recommendations Maintenance and Inspection Repairing Adjusting the Blast Pattern Setting the Magnetic Seals Chance of the Blast Wheel Changing the Liners Maintenance Intervals General Maintenance 7.10 Recommended Spare Parts List Recommendations Prior to any repair work on the machine and its drives, secure the machine against unintentional switch-on. - Page 28 As already mentioned in Chapter 5 “Initial operation,” we recommend you make your first repair work on the machine with the help of an IMPACTS personnel. Using this recommendation, your maintenance personnel will have the opportunity to get an extensive training.
- Page 29 UM at 9 o’clock A.M. and OM at 11 o’clock A.M. The position of the control cage has been pre-adjusted by IMPACTS to work with the IMPACTOR abrasive S330 and S390, Using a different abrasive can result in changing the blast pattern.
- Page 30 S210E Operating Manual Changing the Blast Wheel The blast wheel set consists of the blast wheel and the control cage. Demounting: 1. Remove the feed spout (1) by pulling it out of the housing. 2. Loosen the cage clamps (2). 3.
- Page 31 Operating Manual S210E Adjusting the Magnetic Seals The correct height of the magnetic seals is important for the sealing of the machine and vital for the airflow through the machine. The adjustment height of the magnetic seals should be set about 6-8mm on all sides and parallel to the surface of the floor.
- Page 32 S210E Operating Manual Mounting: Prior to mounting new liners, you should check the wheel housing and corners for wear. 1. Put the pressure screw (1) of the top liner in place. 2. Move the top liner (2) through the opening of the wheel housing and turn it around the motor shaft (6) into the upper part of the housing.
- Page 33 If the motor does not perform normally anymore, please contact an electrical specialist. If the fault of the motor can not be repaired, please contact the IMPACTS – customer service. The following table will show recommendations about time, inspection, and maintenance for the normal use of the machine.
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Page 34: Electrical System
201000204 Abrasive control cable As a special service to customers, IMPACTS offers a tool kit which contains all the above listed parts and in addition to that the most important tools for maintenance work. After the change of any spare parts, you should always adjust the blast pattern. - Page 35 Operating Manual S210E Circuit Diagram...
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Page 36: Error Diagnostics
S210E Operating Manual Chapter 9.0 Error Diagnostics Diagnosis of Errors Diagnosis of Electrical Failures Diagnosis of Errors Prior to any repair work on the machine or its drives, the machine has to be secured against unintentional switching on. Put the machine to its Safety off position as described in Chapter 2. - Page 37 Operating Manual S210E Failure Possible Reasons for Failure Failure Corrective Actions Reduced performance Blast wheel or control cage worn Blast wheel or control cage or no performance out. Replace worn items. Belt tension Check and adjust Valve does not close properly and Close valve, stop motor, and abrasive is blocking the blast wheel readjust valve.
- Page 38 S210E Operating Manual Diagnosis of Electrical Failures Prior to any repair work on the machine or its drives, the machine has to be secured against unintentional switching on. Put the machine to its Safety off position as described in Chapter 2. Work on the electrical parts of the equipment have to be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician in accordance with the electrical engineering regulations.
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Page 39: Spare Parts
Operating Manual S210E Chapter 10.0 Spare Parts 10.1 Machine Overview 10.2 Blast Wheel & Front Section 10.3 Handle Section 10.4 Separator - Top Section 10.5 Abrasive Feeder 10.6 Liner & Wheel Housing 10.7 Seals 10.8 Undercarriage 10.1 Machine Overview DESCRIPTION BLASTWHEEL DRIVE &... - Page 40 S210E Operating Manual 10.2 Blast Wheel Drive & Front...
- Page 41 Operating Manual S210E 10.3 Handle Section...
- Page 42 S210E Operating Manual 10.4 Separator - Top Section...
- Page 43 Operating Manual S210E 10.5 Abrasive Feeder...
- Page 44 S210E Operating Manual 10.6 Liner & Wheel Housing...
- Page 45 Operating Manual S210E 10.7 Base Seal Assembly...
- Page 46 S210E Operating Manual 10.8 Undercarriage...
- Page 48 IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 USA (815) 941-4800 (815) 941-4600 Fax www.IMPACTSAmericas.com...