Related Manuals for Impacts STREAMER S125E
Summary of Contents for Impacts STREAMER S125E
- Page 1 Operating Manual S125E Your Partner for Mobile Surface Preparation IMPACTSamericas.com...
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Page 2: Table Of Contents
10.0 Spare Parts ..........32 Please note: The following safety instructions must be followed as shown in this operating manual. Failure to do so may result in hazard to health or possible death. IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 USA (815) 941-4800 (815) 941-4600 Fax www.IMPACTSAmericas.com... -
Page 3: Technical Data
Unit Specifications Operative Range and Correct Usage Stand-by Power Supply (Generator) Advice for Operator of the Blast Machine Machine Type Designation Rating Machine: IMPACTS Blast Machine Machine-Type: S125E Manufacturer: IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 U.S.A. Unit Specifications... - Page 4 When the noise level is 85 dB(A) or more, the machine operator and the persons working near the machine must wear sound-insulating devices. Machine Type Designation Machine Type: S125E Unit / Designation: IMPACTS Blast Machine Working Width: 5 in. (125mm) Drive: Progressively adjustable 1-20m/min Blasting Capacity: Up to 160 SF/hr / 15 m²/h on concrete...
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Page 5: Safety Instructions
Operating Manual S125E Chapter 2.0 Safety Instructions Explanation of Warnings and Symbols Organizational Measures Personnel Selection and Qualification Safety Precautions Applicable to Different Operating Conditions Repair Work, Maintenance Activities, and Default Repair on the Job Side Definition of the Safety Off Position Dangerous Aspects of the Machine Electrical Engineering Regulations For Special Attention... - Page 6 S125E Operating Manual The Operating Instructions must be supplemented by instructions including the duty to supervise and report relating to particular local working practices; for example, work organization, work procedures, and personnel allocation. Personnel working with the machine must read the Operating Instructions before starting the work, in particular.
- Page 7 Operating Manual S125E Personnel being trained or individuals testing the equipment must always be supervised by an experienced operator. Work on the electrical parts of the equipment may only be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician in accordance with the electrical engineering regulations.
- Page 8 S125E Operating Manual Repair Work, Maintenance Activities, and Default Repair on the Job Site Mechanical Service Work These activities can only be undertaken by qualified personnel. Please follow any special safety instructions in the various chapters on servicing the machine (see Chapter 7).
- Page 9 Operating Manual S125E Definition of the Safety Off Position The safety off position is the position of the machine when it cannot generate any hazard. Setting the machine in the safety off position means: 1. Switch off the blast machine. 2.
- Page 10 BGV A3 or local regulations. Defects such as loose connections or scorched cables must be rectified immediately. Call a skilled electrician or the IMPACTS customer service. If work on live parts is necessary, a second person must be deployed who can pull out the main plug in an emergency.
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Page 11: General Information
3.10 Care and Maintenance Operative Range The IMPACTS blast machine S125E is a downward blasting machine with a closed abrasive circuit designed for the pre-treatment of horizontal and vertical surfaces. The bouncing impact of metallic abrasive onto the surface thoroughly removes surface contaminants, coats of paint, sealants, and thin coatings. - Page 12 S125E Operating Manual Description of the Machine Wheel Motor On/Off Switch Handles Abrasive Control Lever Separator Wheel housing Dust Hose Connection The blast wheel method is a revolutionary invention based on a simple principle: After mechanical pre-acceleration, the abrasive is thrown onto the surface at high speed by the blast wheel.
- Page 13 Operating Manual S125E The Wheel Kit The heart of every blast machine is the blast wheel (3). This will throw the abrasive to the surface using centrifugal forces. The blast wheel is placed in a wheel housing (G) protected with replaceable wear plates (S). The blast wheel is driven by a electric motor.
- Page 14 The machine has been specially designed to use these abrasives. The IMPACTS abrasive IMPACTOR is a very high quality blast media. It has the right rebound power to use the S125E blast machine very efficiently. The selection of the blast media is very important consideration for proper treatment to the floor surface.
- Page 15 Please consult your IMPACTS customer service department if you have any questions about the selection of the best abrasive for your blast cleaning work.
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Page 16: Transportation
Dimensions General Notes Before the machine is used for the first time, IMPACTS authorized dealers offer a course to familiarize maintenance and operating personnel with all elements of the machine. We are not liable for damage caused by incorrect use of the machine by personnel not trained by IMPACTS. -
Page 17: Start Up
Operating Manual S125E Chapter 5.0 Start Up Preparing for Start Up Start Up Start Up on Vertical Surfaces Preparing for Start Up Move the blast machine and the dust collector to the working site. Check the blast wheel, control cage, feed spout, all liners, and the separator for damages and wear. Worn and damaged parts have to be changed before starting the work. - Page 18 S125E Operating Manual Before start-up operators and other personnel must be familiar with the safety regulations given in this manual. 1. Place the blast machine and the filter unit onto the surface to be treated. 2. Check the main power cable and the dust hose for damage. Replace or repair all damaged parts before starting the machine.
- Page 19 Operating Manual S125E Start Up All persons near the machine must wear safety glasses with lateral protection, ear protection, and safety shoes. The operator is obliged to wear close fitted protective clothing. The start up of the blast machine and the filter unit should happen in the following order: 1.
- Page 20 S125E Operating Manual Start Up on a Vertical Surface 1. Hang the balancer (1) with the eye screw (3) above the surface to be treated on a fixing point according to the safety regulations. 2. Connect the machine with the use of the shackle (4) with the balancer.
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Page 21: Operation
Operating Manual S125E Chapter 6.0 Operation Daily Operation Information about the Chart Speed Recommended Blast Paths Turning Off the Machine Failure Occurs Safety Shutdown Restarting After a Fault Proceedings Prior and After Longer Stoppage Daily Operation This operating manual has to always be with the machine at the working site! Only trained personnel can operate and perform work on the machine. - Page 22 S125E Operating Manual Information about the Chart Speed The blasting speed is achieved by manually pushing the machine. The selection of the correct chart speed of the blast machine is essential for a good result. The chart speed depends on the material of the surface to be blasted and the desired profiling. The correct chart speed will be found out by observing the blasted surface and varying the speed during the blast cleaning process.
- Page 23 Operating Manual S125E Turning Off the Machine To switch off the machine, please follow the described procedure: 1. Close the abrasive feed valve by releasing the lever (1) while the machine is still moving forward. NOTE: Keep moving the machine forward as long as the feed valve is not fully closed to assure no grooves are blasted into the surface.
- Page 24 After a fault make sure that you find the reason of the fault before you restart the machine. If you do not find the fault or if you are unsure about the reason for the fault, please contact your IMPACTS contact person and ask for help. For the start up of the machine, see Chapter 5.
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Page 25: Maintenance
Operating Manual S125E Chapter 7.0 Maintenance Recommendations Maintenance and Inspection Maintenance The Blast Pattern Adjusting the Blast-Pattern Adjusting the Control Cage Wear Parts Changing the Wheel Kit Recommendations Prior to any repair work on the machine and its drives, secure the machine against unintentional switch-on. - Page 26 As already mentioned in Chapter 5 “Initial operation,” we recommend you make your first repair work on the machine with the help of an IMPACTS personnel. Using this recommendation, your maintenance personnel will have the opportunity to get an extensive training.
- Page 27 Operating Manual S125E • You should also stock all spare or wear parts that cannot be supplied quickly. As a rule, production standstill periods are more expensive than the cost for the corresponding spare part. • Screws that have been removed must be replaced with those of the same quality (strength, material) and design.
- Page 28 S125E Operating Manual The following three factors will affect the blast pattern: 1. Worn Wheel Kit: With increased wear of the Wheel Kit (impeller & control cage), the blast pattern will start to change. Please replace. After changing the Wheel Kit, the adjustment of the control cage must be checked and re-adjusted.
- Page 29 Never slacken cage clamps or try to adjust the control cage when the machine is in operation. Recommended Spare Parts List To avoid long standstills of the machine, IMPACTS recommends to keep the following spare parts in stock. Number Description...
- Page 30 The wheel motor is a long life part. Damage with the wheel motor will appear if you hear unusual noises or it stops completely. In this case, contact the IMPACTS service department. •...
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Page 31: Electrical System
VBG 4 or other local regulations. Defects such as loose connections or scorched cables must be rectified immediately. Call a skilled electrician or the IMPACTS customer service. Work on the electrical parts of the equipment have to be undertaken by a skilled electrician or by a trained person under the guidance and supervision of a skilled electrician in accordance with the electrical engineering regulations. -
Page 32: Error Diagnostics
S125E Operating Manual Chapter 9.0 Error Diagnostics Diagnosis of Errors Diagnosis of Electrical Failures Diagnosis of Errors Prior to any repair work on the machine or its drives, the machine has to be secured against unintentional switching on. Put the machine to its Safety off position as described in Chapter 2. - Page 33 Operating Manual S125E Failure Possible Reasons for Failure Failure Corrective Actions The abrasive flow goes to the Too much wear in the wheel housing and not to the wheel housing and Wrong position of the control cage surface. rebound chamber Adjust the control cage Reduce airflow by adjusting air Too much air through the system...
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Page 34: Spare Parts
S125E Operating Manual Chapter 10.0 Spare Parts 10.1 Machine Overview 10.2 Wheel Drive 10.3 Housing Assembly 10.4 Valve Actuator Assembly 10.5 Base Seal Assembly 10.1 Machine Overview... - Page 35 Operating Manual S125E 10.2 Wheel Drive...
- Page 36 S125E Operating Manual 10.3 Housing Assembly...
- Page 37 Operating Manual S125E 10.4 Valve Actuator Assembly...
- Page 38 S125E Operating Manual 10.5 Base Seal Assembly...
- Page 40 IMPACTS Americas 1384 Bungalow Rd. Morris, IL 60450 USA (815) 941-4800 (815) 941-4600 Fax www.IMPACTSAmericas.com...
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