Plymovent CONTROLPRO Short User Manual
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Plymovent CONTROLPRO Short User Manual

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CONTROLPRO
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Short user manual
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Summary of Contents for Plymovent CONTROLPRO

  • Page 1 CONTROLPRO Short user manual www.plymovent.com...

  • Page 2: Table Of Contents

    Cycles and timers | menu 3.3 ........19 External start/stop signal | menu 2.3 ........20 Language | menu 5.1 ............21 4.4.1 Language import .............21 Lock mode | menu 5.7 ............22 Backup | menu 5.5 .............22 130519/A ControlPro | Short user manual EN - 2...

  • Page 3: Introduction

    ControlPro | MDB PRO & SCS PRO ControlPro | SCS-Diluter PRO Fig. 0.1 ControlPro/Panel + ControlPro/HMI Depending on the specific configuration and system settings on the HMI, you can activate the fan and cleaning system manually or have the entire system run fully automatically. ControlPro allows for remote access via an ethernet connection. 130519/A ControlPro | Short user manual EN - 3...

  • Page 4: Controlpro/Panel

    Panel. Green button To start and stop the fan manually START/STOP FAN [This button is disabled when the Homescreen is locked; refer to section 4.5] 130519/A ControlPro | Short user manual EN - 4...
  • Page 5 Two functions of the Panel are similar to the functions on the HMI: both can be operated either via the Panel or the HMI. Panel Equals to Green button START/STOP FAN Black button FILTER CLEANING 130519/A ControlPro | Short user manual EN - 5...

  • Page 6: Controlpro/Hmi

    Function/action To enable/disable a certain function; - pressed: status is active - suppressed: status is inactive In this example Enabled is selected Select the question mark for additional information and explanation 130519/A ControlPro | Short user manual EN - 6...

  • Page 7: Homescreen

    2.2.4 FILTER CLEANING status window | page 10 The HMI is connected to a LAN network LOCK MODE Lock mode for Homescreen is a optional function, to prevent unauthorized use of several options at the Homescreen. The filter cleaning process is running To enable the Lock mode, refer to section 4.5. Except during the Installation Wizard 130519/A ControlPro | Short user manual EN - 7...

  • Page 8: Menu Bar

    The STOP button is not available! The menu bar contains buttons to navigate through sub-menus and when available, it also shows warning and alarm buttons. The operational information screen opens and shows the actual system status. Refer to chapter 6 for detailed info. To enter the Settings menu (PIN is required) Fig. 2.4 Menu bar 130519/A ControlPro | Short user manual EN - 8...

  • Page 9: Fan Control Status Window

    Ramping down #s Extra timer active Fan: Off Interrupted Fan is stopped manually, while the Next start (dd) hr:min weekly timer is active Interrupted Fan is stopped manually, while the Extra timer active Fan: On weekly timer or external start signal is Overruled by external signal active 130519/A ControlPro | Short user manual EN - 9...

  • Page 10: Filter Cleaning Status Window

    (automatic mode). Sliding valves are opening. Filter cleaning Opening sliding valves #s starts after the valves are fully opened (SHIELD only). Filter cleaning is postponed, because new Suppressed for precoated filters are installed. ##hr:##min 130519/A ControlPro | Short user manual EN - 10...
  • Page 11 (automatic mode). Orange mark: filters clogged Next filter cleaning: (dd) hr:mm Not triggered Suppressed Filter cleaning is postponed, because new precoated filters are installed. Button Filter cleaning button | Additional info Status Button active automatic mode: start manual cleaning manual mode: continuously cleaning Button pressed Only in manual mode 130519/A ControlPro | Short user manual EN - 11...

  • Page 12: System Modes

    SYSTEM MODES AUTOMATIC mode MANUAL mode AUTOMATIC mode is the preferred mode. The ControlPro runs on pre-sets and timers for the fan control and the filter cleaning. Example of the Homescreen in Automatic Mode: Fig. 3.2 MANUAL mode In MANUAL Mode: - automatic fan control is off - automatic filter cleaning is off Manual activated:...

  • Page 13: Service Mode

    For safety reasons, the HMI always starts in MANUAL mode after an alarm. Select this button to return to AUTOMATIC mode Fig. 3.3 Service mode switch In SERVICE mode the HMI is locked, which means filter cleaning and fan control are disabled on the HMI. Fig. 3.4 HMI when Panel is in SERVICE mode SCS-Diluter PRO: the service mode switch is located on the inside of the Panel 130519/A ControlPro | Short user manual EN - 13...

  • Page 14: System Settings

    SYSTEM SETTINGS The Settings menu provides options to change (default or factory) settings for the Fan To prevent unauthorized actions on the Homescreen, an option is to lock the control and Filter cleaning. The ControlPro was set up by the manufacturer with the Homescreen with an extra password. Refer to section 4.5. default values. Additional specific settings were made in the Installation Wizard during commissioning of the system.

  • Page 15: Weekly Timer Fan | Menu 2.1

    - from 12:30 to 17:00 h To copy time blocks to another day: Enter to confirm • Select the weekday(s) in question on the right side. Example: stop at 21:30 h Enter to confirm The status bar displays the current time as well: 11:32 Or any other day 130519/A ControlPro | Short user manual EN - 15...

  • Page 16: Holidays | Menu 1.6

    Yes to confirm | No to cancel Enter to confirm Enter the stop date of the holiday on the numeric keypad 4.1.2 Holidays | menu 1.6 Enter to confirm Holidays prevents the ControlPro/HMI to start/stop according to set timers. A (holiday) period is one day or several days in a row. You can set a maximum of 4 holidays. To delete a holiday: To set a holiday:...

  • Page 17: Extra Timer Settings

    4.1.3 Extra timer settings To disable/enable the weekly timer: The ControlPro operates in accordance with pre-set weekly timer settings. Button Display / Explanation To add an extra timer block, e.g. in case of overtime: Select this icon on the Homescreen Button Display / Explanation Select this icon on the Homescreen Do not forget to enable the weekly timer again.

  • Page 18: Pressure Controlled Cleaning | Menu 3.1

    4.2.1 Pressure controlled cleaning | menu 3.1 To optimize the filter lifespan while minimizing the required amount of compressed air, ControlPro applies progressive filter cleaning. This means that the filter cleaning intensity is adapted to the actual pressure over the filter cartridges, according to certain preset threshold values. The pressure gauge on the filter cleaning status window shows the actual filter pressure (example: 639 Pa). The scale marks show the thresholds values that activate the filter cleaning system. Fig. 4.6 Filter cleaning status window Fig. 4.8 Default settings 130519/A ControlPro | Short user manual EN - 18...

  • Page 19: Time Controlled Cleaning | Menu 3.2

    To disable or enable time controlled cleaning: Fig. 4.10 • Select Disabled to stop the time controlled cleaning process. • Select Enabled to start the time controlled cleaning process. Fig. 4.11 Cycles and timers 130519/A ControlPro | Short user manual EN - 19...

  • Page 20: External Start/Stop Signal | Menu 2.3

    Select this option, when you want to use a momentary switch to start/stop the fan or Contact your supplier in case you need any help and/or more information. you use a pulsed output signal from an external device. E.g. from a welding robot or cutting table 130519/A ControlPro | Short user manual EN - 20...

  • Page 21: Language | Menu 5.1

    Remove the USB stick from the Panel. • Restart the ControlPro, to implement the new language settings to the HMI. • Switch OFF and ON the ControlPro system via the Main Switch. • Return to the menu 5.1 Language and select the new language from the list of Refer to section 6.5 for the USB stick requirements available languages, as described above (Fig. 4.15).

  • Page 22: Lock Mode | Menu 5.7

    The USB connector is located inside the Panel. Future development is to connect the USB to the HMI. 13 In case the USB stick is not recognized, the options Create backup and Restore backup are dimmed. Refer to section 6.5 for the USB stick requirements. Green button START/STOP FAN | Black button FILTER CLEANING By default Add serial number to filename is selected. Multiple backup files on the same USB stick are possible. 130519/A ControlPro | Short user manual EN - 22...

  • Page 23: Maintenance | Menu 4

    Use the button to select Yes or No Filter replacement | menu 4.1 Select Confirm Refer to the manual of the filter system MDB / SCS / SCS-Diluter for the physical filter replacement procedure. If Yes, an attention message appears: 5.1.1 Current filter package The operating time of the current filter package and the latest filter replacement are displayed. After installing a new set of filter cartridges you have to confirm the replacement of the filter package manually here. The operating time value of the current filter package will be set to 0 (zero) hours. Before you confirm filter replacement, you can select whether the filters are precoated; also refer to section 5.1.2. 130519/A ControlPro | Short user manual EN - 23...

  • Page 24: Replacement Filter Package

    5.1.2 Replacement filter package For efficiency and lifespan purposes it is recommended to apply precoat material on a certain number of filter cartridges: Filter system: MDB Filter system: SCS Precoat Precoat Filter cartridge Filter cartridge recommended recommended CART-D Premium Plus CART-D Premium FCC-150 (factory CART-D Economy precoated) CART-C FCC-150/HE CART-E CART-PTFE/10 CART-PTFE/15 FCP-110 CART-MB 130519/A ControlPro | Short user manual EN - 24...

  • Page 25: Counters

    When the export log is created, the message export log ... done appears. • Remove the USB stick from the ControlPro/Panel. 5.2.1 Counters Reset all cleaning cycles to 0 (zero): • Select the button Reset cleaning cycle counters. The following cycles are reset: - Number of cleaning cycles (total) - Cleaning cycles online - Cleaning cycles offline 5.2.2 Logs The two buttons at the bottom of the Logs and counters window open logs, respectively for Alarms and Warnings and for Filter replacement.

  • Page 26: Operational Information

    Plymovent and can be downloaded from the Plymovent website. Cleaning cycles offline # cycles Serial number Total energy consumption In case of VFD/Panel (frequency inverter) Firmware version slave boards (lowest) Total energy saving connected by RS-485 cable 130519/A ControlPro | Short user manual EN - 26...

  • Page 27: Logs

    - no other data on the USB - always download data to the root directory of the USB stick Fig. 6.1 Format USB stick Root directory = highest level on the USB stick; no sub directories allowed 130519/A ControlPro | Short user manual EN - 27...

  • Page 28: Alerts

    • Suppress the WARNING alert (+ buzzer). the specific warning code. • Solve the problem that is displayed on the screen. • If applicable: Push the RESET button. If you are unable to solve the problem immediately, you can temporarily suppress the WARNING alert. The WARNING screen will be minimized, but the yellow WARNING button remains visibile on the Homescreen. 130519/A ControlPro | Short user manual EN - 28...

  • Page 29: Alarms

    W117 Service Mode The ControlPro/HMI is locked and √ Fig. 7.1 Example of an ALARM screen the system is in service mode. Limited functionality, control only Alarms will cause the HMI to automatically switch to Manual Mode! When the problem, by separate ControlPro/Panel. which causes the alarm has been solved, you can return to Automatic Mode. 130519/A ControlPro | Short user manual EN - 29...

  • Page 30: Alarm Codes

    Consult the Manufacturer’s Locked manual for more detailed information on the specific alarm code. A105 FIRE ALARM - EMERGENCY - √ √ A106 Sliding valve not Sliding valve is not (fully) opened. √ √ opened alarm Repair or replace sliding valve. 130519/A ControlPro | Short user manual EN - 30...

  • Page 31: Default / Factory Settings

    250 msec 600 msec Threshold 1 - Online cycles 4 cycles 2 cycles Simultaneous Number of filter cartridges for 3.5.3 n.a. cleaning simultaneous cleaning Brightness 100% 100% Display Enable screen saver 30 min 30 min 130519/A ControlPro | Short user manual EN - 31...
  • Page 32 www.plymovent.com...

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