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Summary of Contents for Kimo LEKTROMIK DS1
- Page 1 PBweb-LDS1-20-09-30_EN Product Manual (Short Description) ® LEKTROMIK Digital soft starter / braking unit Version: 15DS1-11 Version: Issued: 30.09.2020 Language: English...
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Page 2: Table Of Contents
® ® - 2 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Table of contents About this document .................... 4 Structure of the warnings ........................4 Signal words and colours ........................4 Symbols ............................... 4 1.3.1 Mandatory action symbols ........................4 1.3.2 Warning symbols ..........................5 1.3.3... - Page 3 ® ® LEKTROMIK KIMO - 3 - PBweb-LDS1-20-09-30_EN 5.4.3 Display sub-menu ..........................26 5.4.4 Settings sub-menu ..........................27 5.4.5 Basic setting sub-menu ........................28 5.4.6 Soft start sub-menu ........................... 28 5.4.7 Soft stop sub-menu ........................... 30 5.4.8 Braking sub-menu ..........................31 5.4.9...
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Page 4: About This Document
® ® - 4 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN About this document This chapter explains how information is presented in this document. Structure of the warnings The combination of a signal word in connection with a pictogram classifies the respective warning information. -
Page 5: Warning Symbols
® ® LEKTROMIK KIMO - 5 - PBweb-LDS1-20-09-30_EN 1.3.2 Warning symbols Symbol Explanation Symbol Eplanation General warning signs Warning of electrical energy Warning of electrostatic discharge Warning of non-ionising radiation Table 3: Warning symbols 1.3.3 Other symbols Symbol Explanation Symbol... -
Page 6: Identification And Information
DS1 is intended for mounting in a suitable housing (e.g. cabinet) as a part of a machine or electrical system. Any other use of the product is deemed not to be in the manner intended and thus improper. KIMO Industrial Electronics GmbH accepts no liability for damage resulting from such improper use. -
Page 7: Reasonably Foreseeable Misuse
Safety and warning instructions in these operating instructions must always be adhered to and observed. For further questions that go beyond the scope of these operating instructions, please contact KIMO Industrial Electronics GmbH at any time. -
Page 8: Target Group Matrix
® ® - 8 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN 2.6.1 Target group matrix At different life cycles of the product, personnel with varied expertise come into contact with the product. Tasks Operating personnel Specialist personnel (DQR/EQR Level 1) (DQR Level 3/EQR Level 4) -
Page 9: Duties Of The Personnel
® ® LEKTROMIK KIMO - 9 - PBweb-LDS1-20-09-30_EN Observe the five safety rules (EN 50110-1 Operation of electrical installations): Disconnect Secure against being switched on again Ensure that product is in de-energised state Earth and short-circuit the product ... -
Page 10: Product Description
® ® - 10 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Product description This section contains information pertaining to the installation and function of the product. This section is aimed at all specified target groups. Overall view Display Connection points Control knob Connection points... -
Page 11: Block Diagram
® ® LEKTROMIK KIMO - 11 - PBweb-LDS1-20-09-30_EN Soft stop – controlled ramp-down for loads with a large frictional component, preventing stopping too abruptly Ramp-up and ramp-down time separately adjustable Integrated DC current brake, fully controlled, 2-phase, reliable electrical braking of the drive ... -
Page 12: Construction And Function Of The Product
® ® - 12 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Construction and function of the product 4.4.1 Description of the construction The processor module, the power module and the display module are integrated into the housing. The processor module controls and monitors all functions of the device, processes the inputs and controls the outputs. -
Page 13: Functional Description
® ® LEKTROMIK KIMO - 13 - PBweb-LDS1-20-09-30_EN LED indicators ® There are two LED indicators on the control board of the LEKTROMIK DS1: Illustration Explanation indicators Fault LED LED is off No fault present LED illuminates or flashes red. - Page 14 ® ® - 14 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Environmental conditions Permissible temperatures Normal operation: 0 to 40 °C Storage: -25 to 55 °C Transport (short-term): -25 to 70 °C Climatic conditions: Class 3K3 (EN 60721-3-3) 5 to 85% relative humidity, no condensation permitted Max.
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Page 15: Product Name Plate With Ce Marking
® ® LEKTROMIK KIMO - 15 - PBweb-LDS1-20-09-30_EN Specific technical data (continuation) Mass: 3 kg Dimensioning of the product: 235 / 90 / 195 mm height / width /depth Table 11: Product technical data (specific) Utilization category / load cycle e.g. 30 A: AC-53b: 6-6: 354, so: ●... -
Page 16: Product Dimensions
® ® - 16 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Product dimensions Illustration of the product specifying the space requirement (values in mm). Figure 6: Front and side view of the product... -
Page 17: Connections
® ® LEKTROMIK KIMO - 17 - PBweb-LDS1-20-09-30_EN Connections NOTE Ensure: The line voltage present matches with the line voltage specified for operating the product, The cross section of the PE connection (protective earth) and connection cables, ... -
Page 18: Circuit Recommendations
® ® - 18 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Circuit recommendations NOTE K1 has to be controlled bay A1/ME. Connection recommendation – manual control Figure 8: NOTE Input BF is parametrised to continually enabled (bridge permissible). - Page 19 ® ® LEKTROMIK KIMO - 19 - PBweb-LDS1-20-09-30_EN Connection recommendation – External control with PLC Figure 9:...
- Page 20 ® ® - 20 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Connection recommendation – power circuit in delta connection Figure 10:...
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Page 21: Planning The Installation
The starting or stopping depends on several parameters, e.g. motor type, torque reserve, behaviour under load, gearbox type, etc. A drive design is useful for new applications. On request, the technical sales team at KIMO Industrial Electronics GmbH will support, when all important drive and load data are available. -
Page 22: Emc - Electromagnetic Compatibility
® ® - 22 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Ndevice Table 13: Permissible switching cycles Permissible switching cycles per hour against multiples of the starting current or braking current relative to the rated current of the device and the sum of the starting and braking time. -
Page 23: Menu Structure
End-users can change operating parameters and can save/load customer sets. Planning the installation: Changing the basic configuration, clearing the fault memory, loading applications saved in the product. KIMO Industrial Electronics GmbH test field KIMO Industrial Electronics GmbH development personnel Table 14:... -
Page 24: Main Menu
® ® - 24 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Menu point Display Description Factory Unit Pass- setting word level operating mode Operating Operating mode: Soft start / >start/braking mode > start/braking Braking > start/ stop > start/stop delt rot.field monit. Rotary field >off = No rotary field... -
Page 25: Sub-Menus
® ® LEKTROMIK KIMO - 25 - PBweb-LDS1-20-09-30_EN Menu point Display Description Factory Unit Pass- setting word level display Messages Jump to Messages messages sub-menu, 5.4.1 display Device Jump to Device infor- device info information mation sub-menu, 5.4.2 display Parameter... -
Page 26: Device Info Sub-Menu
® ® - 26 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN 5.4.2 Device info sub-menu Menu point Display Description Factory Unit Pass- setting word level type Model Display of model order number Order Display of the order number number of the device version... -
Page 27: Settings Sub-Menu
® ® LEKTROMIK KIMO - 27 - PBweb-LDS1-20-09-30_EN 5.4.4 Settings sub-menu NOTE Display of sub-menu only after having entered as password. Sub-menu can be activated only if unit is not enabled (E1/BF = 0). Menu point Display Description Factory Unit... -
Page 28: Basic Setting Sub-Menu
® ® - 28 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN 5.4.5 Basic setting sub-menu Menu point Display Description Factory Unit Pass- setting word level line voltage Line voltage Rated line voltage >3AC ..V with which the device will be operated. rat.mot. current... - Page 29 ® ® LEKTROMIK KIMO - 29 - PBweb-LDS1-20-09-30_EN Menu point Display Description Factory Unit Pass- setting word level startpulse ampl. Start pulse Start pulse amplitude >..% amplitude at the beginning of the run-up ramp in % of the phase control factor.
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Page 30: Soft Stop Sub-Menu
® ® - 30 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Figure 12: Progressive run-up ramps Progressive run-up ramps are suitable for machines with gearboxes, which require a soft force connection (overcoming gearbox backlash). Figure 13: Combination of progressive and degressive run-up ramps 5.4.7... -
Page 31: Braking Sub-Menu
® ® LEKTROMIK KIMO - 31 - PBweb-LDS1-20-09-30_EN 5.4.8 Braking sub-menu Menu point Display Description Factory Unit Pass- setting word level max.braking time Braking time Maximum braking 20,0 10,0 >..s time, if stationary motor is not detected braking current Braking Braking current in % >..% I_n... -
Page 32: Control Outputs Sub-Menu
® ® - 32 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Menu point Display Description Factory Unit Pass- setting word level input E3 / BX Control Function of control >... input E3 input 3 Function > no function = No function is assigned to the input >quit message... -
Page 33: Parameter Sets Sub-Menu
® ® LEKTROMIK KIMO - 33 - PBweb-LDS1-20-09-30_EN Menu point Display Description Factory Unit Pass- setting word level output A4 / MX Control >bypass active = if >... output A4 the internal bypass relays are activated (continu- >release brake =... -
Page 34: Parameter List Sub-Menu
® ® - 34 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN 5.4.12 Parameter list sub-menu Menu point Display Description Factory Unit Pass- setting word level line voltage Line voltage Display of the 3AC ..V parameter line voltage rat.mot. current Rated motor Display of the... - Page 35 ® ® LEKTROMIK KIMO - 35 - PBweb-LDS1-20-09-30_EN Menu point Display Description Factory Unit Pass- setting word level switch-off delay Braking Display of the Braking parameter switch-off switch-off delay for the braking delay current after zero speed has been detected...
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Page 36: Control
® ® - 36 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Control This chapter contains information on the operating modes/conditions and the control inputs/outputs. The information is aimed at specialist personnel. Control inputs The control inputs are potential-free optocoupler inputs, controllable by a PLC or via contact with auxiliary voltage: ... -
Page 37: Control Outputs
® ® LEKTROMIK KIMO - 37 - PBweb-LDS1-20-09-30_EN Control outputs The control outputs are potential-free contacts (relay outputs). Logic 1: Contact closed / switched on Logic 0: Contact open / switched off. Condition: The device is not beeing in a state described under signal 1 conditions. -
Page 38: Standby
® ® - 38 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Active inputs Condition Action Checksum test, initialisation Table 31: Operating condition - Switch on control voltage 6.3.2 Standby The firing circuits of all thyristor modules are inhibited. The internal bypass relays and the control output ME is switched off. -
Page 39: End Of Ramp-Up
® ® LEKTROMIK KIMO - 39 - PBweb-LDS1-20-09-30_EN 6.3.4 End of ramp-up If the soft start is complete, i.e. full modulation is achieved and the motor current has dropped below a defined value, the bypass relays are activated. Then the firing signals for the thyristor modules is switched off . The motor current continues to be measured in order to detect any overload that may arise. -
Page 40: Cancellation
® ® - 40 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Condition diagram – Soft start / Braking Figure 15: 6.3.7 Cancellation If BF is switched off while the motor is running, the respective operating condition is cancelled. The motor will coast to standstill. -
Page 41: Switching Off (Dc 24V)
® ® LEKTROMIK KIMO - 41 - PBweb-LDS1-20-09-30_EN Condition diagram – End of ramp-up cancelled through BF=0 Figure 17: Condition diagram – Braking cancelled through BF=0 Figure 18: 6.3.8 Switching off (DC 24V) A regular switch-off is carried out after any end of a cycle. - Page 42 ® ® - 42 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN Condition diagram – Cancellation of End of ramp-up through the removal of the 24 VDC supply Figure 19:...
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Page 43: Appendix
® ® LEKTROMIK KIMO - 43 - PBweb-LDS1-20-09-30_EN Appendix Lists 7.1.1 List of figures Figure 1: Front view ............................. 10 Figure 2: Block diagram ..........................11 Figure 3: Display and control knob ......................12 Figure 4: Two-line LCD display (example) ....................12 Figure 5: Name plate (example) ........................ -
Page 44: List Of Tables
® ® - 44 - KIMO LEKTROMIK PBweb-LDS1-20-09-30_EN 7.1.2 List of tables Table 1: Signal words ........................... 4 Table 2: Mandatory action symbols ......................4 Table 3: Warning symbols ..........................5 Table 4: Other signs ............................5 Table 5: Definition of key terms ........................5 Table 6: Target group matrix .........................
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