ViM KSDR ECOWATT 48 Instruction Manual
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ViM KSDR ECOWATT 48 Instruction Manual

Compact single fl ow air handling unit with control
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INSTRUCTION MANUAL
INSTALLATION | WIRING | COMMISSIONING | MAINTENANCE |
I S O 9 0 0 1
ISO 14001
Q u a l i t é
Environnement
AFNOR CERTIFICATION
AFNOR CERTIFICATION
KSDR ECOWATT
48 / 88 / 120
®
Compact single fl ow air handling unit with control
NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907

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  • Page 1 INSTRUCTION MANUAL INSTALLATION | WIRING | COMMISSIONING | MAINTENANCE | I S O 9 0 0 1 ISO 14001 Q u a l i t é Environnement AFNOR CERTIFICATION AFNOR CERTIFICATION KSDR ECOWATT 48 / 88 / 120 ® Compact single fl ow air handling unit with control NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...

  • Page 2: Table Of Contents

    SOMMAIRE GENERAL POINTS ..........................3 Warnings ..........................3 Safety guidelines ........................4 Receipt - Storage........................4 Warranty ........................... 4 PRESENTATION OF RANGE - PRODUCT ..................5 Range ............................5 Products - Main components ....................5 INSTALLATION ..........................7 Identifi cation of unit/Symbols ....................7 Dimensions and weights......................

  • Page 3: General Points

    The installation must conform to the requirements in relation to Electromagnetic Compatibility and the Low Voltage Directive. VIM may not be held responsible for any bodily injury and/or damage to property caused in the event that the safety guidelines are not respected or if the product is in any way modifi ed.

  • Page 4: Safety Guidelines

    1.4 Warranty The equipment supplied by VIM is under a 12-month warranty - Parts only - as of the invoice date. VIM undertakes to replace any parts or equipment which are recognised as being faulty by our services, with the exception of any damages or penalties such as operating losses, commercial damage or other moral prejudice or indirect damages.

  • Page 5: Presentation Of Range - Product

    Communicating controller assembled/wired ready to be connected: Variable fl ow (VAV), constant fl ow (CAV), constant pressure (COP). Temperature adjustment by integrated CORRIGO controller specifi c to VIM. Modbus communicating on RS485 port and Bacnet IP on TCP/IP port. ETD remote touch control included.
  • Page 6 Models EC, EF et ER Marking Designation Pre fi lter Filter Plug fan Filter clogging pressure switch Control board Reversible water coil Droplet eliminator Outdoor air temperature sensor Supply air temperature sensor Roof insulation Bottom insulation Drain tray Model ECF Marking Designation Pre fi...

  • Page 7: Installation

    : 258kg CORRIGO Bat Eau chaude+froide CTA General data 3~ 400V - 50/60 Hz I Nom / RC = 2.3 A 1.5kW www.vim.fr Q Nom = 4800m Made in France Motor data U = 3~ 400V - 50/60 Hz I Nom / RC = 1,7 A...

  • Page 8: Handling

    3.3 Handling The units are delivered already screwed to pallets made to fi t the sizes of the casing. KSDR ECOWATT air handling units can be han- ® dled by pallet truck, by forklift truck or by crane. Handling machines will be adapted to the raising load and conditions.

  • Page 9: Connection Of Valves And Antifrost Sensor

    Discharge of drain tray (ER, EF and ECF versions only) The installed coil is equipped with an eliminator and a stainless steel drain tray welded at the angles. The drain tray outlet is 35mm long and has a 14mm diameter. A siphon is required to guarantee the pro- per water removal.

  • Page 10: Connection Direct Expansion Coils

    4.3 Connection direct expansion coils Refrigeration connections must be done in the state of art by a qualifi ed refrigeration engineer. Sizes (liq/gas) coil header diam. 22/35 mm 28/35 mm 28/42 mm Coil volume 5 l. 7 l. 10 l. AIRFLOW CONNECTION 5.1 Connection of ducts Ducts should not exercise any mechanical constraints on the unit.
  • Page 11 Diff erential pressure sensor – Operating in COP (Constant Pressure) For constant pressure operations, you must install a pressure sensor in the supply duct at a minimum dis- tance of 2 times the diameter of the connection. Application Code Designation Description KSDR ECOWATT 08/38...

  • Page 12: Electrical Connection

    ELECTRICAL CONNECTION 6.1 Electrical characteristics The power or connection cables of accessories must pass through the grommets provided on the adjust- ment cabinet on the front panel. Overall unit Power and intensity for the whole KSDR ECOWATT selected. ® Capacity of the power connection terminal block: 10 mm , coupling torque: 2.5Nm Modèle Max speed (tr/min.) Freq.

  • Page 13: Electric Panel - Power Supply Principle

    Units equiped with electric heaters can have lower heating powers upon request bold powers available in our catalogue. Power of a Power Step Resistance Total Sizes Possibility of reducing power supply number (kW) (kW) 9 KW by removing 12 resistances 18 KW by removing 9 resistances KSDR ECOWATT 400V - 3 Ph...

  • Page 14: Technical Characteristics Of The Corrigo Controller

    KSDR ECOWATT with electrical battery ® Power supply of the servo-motor coming from unit control cabinet Control Electrical cabinet Servo-motor battery (accessory) Direction of Direction of air fl ow air fl ow Fresh air damper (accessory) General power supply (client) To access to electrical commands the panel below the cable gland panel needs to be dismantled.

  • Page 15: Connection Of The Control With Etd Display

    E tool© confi guration software Required equipment: operating system of MS Windows 2000, 8, 7, XP, Vista, Windows 7, Windows 8 or Windows 10 available on www.vim.fr. 6.4 Connection of the control with ETD display The ETD touch screen is delivered with a 10 m cable (possible extension up to 100m) fi tted with a RJ10 4PC4 connector for wiring to the CORRIGO.

  • Page 16: Input - Output Tables (Terminal Block/Signal/Variable/Function)

    6.5 Input - output tables (terminal block/signal/variable/function) KSDR ECOWATT 48 - EI model ® Fan pressure sensor Identy plate Transformer 400Vac/24Vac CORRIGO TCP/IP X°C θ +24V+24V+24V +24V Gnd Gnd Gnd Gnd Gnd 25 27 61 63 24V 24V 24V 26 28 62 64 Heater resistance AC power supply...
  • Page 17 KSDR ECOWATT 88 / 120 - EI model ® Fan pressure sensor Identy plate Transformer CORRIGO 400Vac/24Vac TCP/IP DP DP X°C θ G0 Gnd Gnd Gnd Gnd Gnd +24V+24V+24V +24V 25 27 61 63 24V 24V 24V 26 28 62 64 Motorfan power supply Heater resistance AC...
  • Page 18 KSDR ECOWATT 48 / 88 / 120 EC, ER, EF, ECF, EX models ® Fan pressure sensor Identy plate Transformer 400Vac/24Vac CORRIGO TCP/IP X°C θ +24V +24V +24V +24V G0 Gnd Gnd Gnd Gnd Gnd 25 27 61 63 24V 24V 24V 26 28 62 64 L1 L2 L3...
  • Page 19 N° bornes KSDR 48 - 88 - 120 Analogue inputs (1-2) Supply temperature sensor (3-4) Free / return sensor (5-6) Free / Water temperature sensor with anti-freeze protection (Water coil) (7-8) Fresh air temperature sensor Analogue inputs (universal) UIA1 (10-9-+24V) External fan setting point (0-10V...) / extra external pressure sensor (COP running mode) UIA2 (12-11-+24V) Free / CO2 sensor (mixing damper control)

  • Page 20: Controller Display Panels

    6.6 Controller display panels KSDR ECOWATT with electrical heater (EI) ® Bat1 Liaison d'usine Factory settings Triac Liaison à réaliser To be achieved par le client buy the customer S1 Supply air temperature sensor M1 Motor fan Diff erential pressure sensor (COP mode accessory) S4 Fresh Air temperature sensor M5 Fresh air damper (accessory)
  • Page 21 KSDR ECOWATT with direct expansion coils (EX) ® Bat4 Liaison d'usine Liaison à réaliser Factory settings par le client To be achieved buy the customer S1 Supply air temperature sensor DP1 Fresh air fi lter pressure switch ETD Console tactile pour le pilotage du KSDR S4 Fresh Air temperature sensor DP2 Dépressostat filtre air neuf...

  • Page 22: Wiring Diagrams Of External Elements, Cav, Vav And Cop Adjustments

    6.7 Wiring diagrams of external elements, CAV, VAV and COP adjustments. For an adjustment according to a room temperature, a room temperature sensor TG-R5/PT1000 (acces- sory) must be added to connectors 3 and 4. The supply and fresh air sensors must remain connected under all circumstances.
  • Page 23 ECF model - 2 separate water coils (hot water + cold water circuit) + motorised damper (accessory) Cooling coil valve Heating coil valve (accessory) (accessory) With LF 230 S actuator for Antifrost fresh air sensor damper Supply Fresh air sensor sensor +24V+24V+24V +24V...
  • Page 24 EI, EC, EF and ECF models external electric heater 0/10 V control (accessory) + motorised damper (accessory) Power supply With LF 24 S or LF 24 A actuator for fresh air Supply Fresh air sensor sensor damper Electrical heater 0-10V command panel +24V +24V +24V +24V...
  • Page 25 EG Model + motorized damper (accessory) Run around coil with pump ON/OFF and 3 ways valves control if fi tted Run around coil valve (accessory) With LF 24 S ON / OFF Pump Antifrost or LF 24 A sensor actuator for Supply Fresh air fresh air...
  • Page 26 Constant fl ow operation (CAV) - control by optical sensor or panel 0 / PV / GV (accessories) Option : Fan control 0-LS-HS Optical sensor G0 G0 G0 G0 G0 G0 +24V +24V +24V +24V 24V 24V 24V 25 27 61 63 Unit control terminal block...
  • Page 27 Variable fl ow operation (VAV) – CO2 (accessory) Sensor CO2 Extra option Forcing Fire alarm 32 31 G0 G0 G0 G0 G0 G0 +24V +24V +24V +24V 24V 24V 24V 25 27 61 63 Unit control terminal block 26 28 62 64 Controls and sensors are accessories.

  • Page 28: Commissioning

    § "1.2 Safety guidelines", page 4. In Mainland France, this service can be provided by VIM and its qualifi ed service providers. Contact us. It can only occur once the installation and electrical, air fl ow and hydraulic wiring operations are complete.

  • Page 29: Adjustment - Functions/Parameters

    ADJUSTMENT - FUNCTIONS/PARAMETERS KSDR ECOWATT CORRIGO controller ® MAIN ELEMENTS - Control panel main safety switch - Regulating device and terminal block integrated into the unit and accessible in the cabinet located on the front panel - Fresh air temperature sensor TGK3 PT1000 - Supply air temperature sensor TGK3 PT1000 - Anti-freeze temperature sensor TGA1 PT1000 (EC - ER - ECF) - "CHANGE OVER"...

  • Page 30: Simplifi Ed Menus/Access

    Temperature adjustment loop The temperature set point and the heating/cooling mode (constant supply temperature - constant room temperature) are entered via the touch screen. The supply or room temperature is maintained at the set point value by using the output of the regulator "Y1 heating", "Y2 mixing damper", "Y3 Cooling".
  • Page 31 The user level: To adjust a set point temperature and select the unit operating mode (use of the time programme, stopping the unit or, as applicable, overriding any given speed). These two temperatures and ventilation functions are accessible from the two specifi c menus dedicated to this use. Main screen : Menu screen : Temperature setting...
  • Page 32 Choice of operating mode: Back to preview screen : Installer parameter Next screen : Setting Ventilation mode Constant air volume running Ventilation mode setpoint mode (CAV) Constant pressure running Main screen mode (COP) Setting 2015-04-13 08:00 Integrated fan 21.4°C Fan feature specification Variable air flow running Facture K : 95...

  • Page 33: Constant Fl Ow Operation (Cav)

    Advanced confi guration in expert mode: Used to read the message of the alarm indicated on the main screen and program the clock Advance parameter Main screen Advanced settings Go back to previous screen : 2012-06-26 14:02 menu navigation Single air flow unit 2012-11-12 21.4°C buttons :...

  • Page 34: Variable Fl Ow Operation (Vav)

    Adjustment for use on ETD Stop, Low Speed, High Speed CAV Menu Auto = according to clock or status of the control terminal (start/stop + Stop PV/GV) Low speed High speed Comment: the control by terminals 31-32 / 33-34 is a priority. Auto 8.3 Variable fl...

  • Page 35: Constant Pressure Operation (Cop)

    8.4 Constant pressure operation (COP) Recommended mode in multi zone confi guration, for variable fl ow applications with devices to modulate fl ows installed at the level of the network. Extract air Extract air Optical sensor Fresh air Coil Elec heater Δ...

  • Page 36: Temperature Adjustment

    8.5 Temperature adjustment 8.5.1 Maintaining a constant supply temperature Parameter The temperature is adjusted by comparing the blown air temperature and the set point value confi gured with the console. Heating mode This is the default factory setting, and the blown air temperature sensor is provided and should be attached to the supply duct.
  • Page 37 8.5.4 Initial value of the temperature set point An initial set point value can be defi ned from the "Temperature" screen in the menus. The set point is adjusted by default to 21°C and can be adjusted between 12 and 30°C. Password input Main screen Screen menu...

  • Page 38: Menu Expert - Contrôle Des Entrées/Sorties Du Régulateur

    8.6 Menu expert – contrôle des entrées/sorties du régulateur Mode of operation Mode of operation Advanced parameters Temp. Adjustment Current confi g. Single-fl ow unit Ventilation adjust. Alarm history 2015-10-12 Time Adjustment Input/output System: Normal operat. C:2.,0C/R: 17.8C AI=Analogue Input MEANING OF INPUTS AND OUTPUTS: AI1 : 18.9T°AS AI1 : 18.9T°Supply temp...

  • Page 39: Time Programming

    8.7 Time programming The controller has several clocks which allow the individual programming of: Reduced fl ow, Normal fl ow, Stop. Holiday periods can be programmed and the switch to the summer clock is automatic. A night cooling function can be programmed to start up the CTA outside of programmed periods. Clock confi...
  • Page 40 Time settings Time / Date Time: hh:mm Date: aaaa:mm:jj Weekday: jjjjjjj Timer Normal Normal speed Normal speed speed Monday Monday->Friday Per 1: 00:00- 00:00 Per 1: 00:00- 00:00 Per 2: 00:00- 00:00 Per 2: 00:00- 00:00 Normal speed Tuesday Per 1: 00:00- 00:00 Per 2: 00:00- 00:00 …...

  • Page 41: Override

    8.8 Override A digital entry makes it possible to override the operation of the unit in a normal regime. The override period is adjustable; the timeout is Time settings Extended Extended running adjusted from the factory at 0s to 0 min running be compatible with our presence Time in ext.
  • Page 42 Original and wiring plan (example) CAPI Extract air Extract air Free cooling information Optical sensor Fresh air CAPI for forced opening Coil Elec. Heater Δ P Regulation antifrost damper CO2 sensor Pressure setting points Pressure sensor In order to benefi t from night-time free cooling, the opening of the modulation dampers must be forced, as shown by the wiring principle below 230V~ 230V~...

  • Page 43: Anti-Freeze Protection Of The Hot Water Coil

    It is also possible to deactivate the free cooling function from the expert menu: Log on Temperature Advance parameter Air control Enter password : **** Single air flox unit Time setting 2014-08-19 Access rights Actual level : None System : normal Fonct. entrer 1 With the arrow Log on...

  • Page 44: Measuring Air Fl Ows - Modifying The Coeffi Cient K

    8.12 Measuring air fl ows - modifying the coeffi cient K The KSDR ECOWATT fan is equipped with a diff erential pressure sen- ® sor, connected to the controller. KSDR ECOWATT 48 to 120 = 0 - 3000 Pa and a signal of 0.5 - 4.5 Vdc. ®...

  • Page 45: Communication

    TCP/IP IP function must be activated using the E Tool programme (available for download at www.vim.fr) or with the ETD touch console. Beforehand, you must have the names, fi xed IP addresses, sub-net masks and the default gateway of each unit that you want to connect to the same network.
  • Page 46 Fixed IP Address: 192.168.10.100 Sub-net mask: 255.255.255.0 Default gateway: 192.168.10.1 Download and install the ETOOL programme on your PC (www.vim. fr - produit - traitement d'air -KSDR - Etool). Connect your PC to the CORRIGO with a network cable; the unit must be...
  • Page 47 On the fi rst screen, choose the type of CORRIGO that is connected and from the list, select: Relating to the CORRIGO V3 3 ports used (E283W-3). Click on the icon below to declare the type of connection. Tick use TCP/IP port ENGLISH 47/68 NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...
  • Page 48 Answer “NO” to the question about the use of a regular lay rope. A search is then performed for any connected CORRIGO. The name and serial number of the CORRIGO appear - select the automaton to be connected if there is more than one on the network and press OK.
  • Page 49 Tick "Automatically obtain an IP address (by DHCP) and click on "Load TCP/IP settings" to load the infor- mation on the CORRIGO. Synchronising the CORRIGO with the PC allows the confi guration (VTC) of the CORRIGO to be recov- ered. ENGLISH 49/68 NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...
  • Page 50 Updating E Tool Importing the parameters of the CORRIGO. NOTE: DO NOT CLICK ON UPDATE THE CONTROLLER. Activation of the BACnet, and then select "On": ENGLISH 50/68 NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...
  • Page 51 It is possible to rename the ID BACnet of the CORRIGO ‘CorrigoVentilation’ for ‘CTA…’ for example. All CORRIGO have the same controller ID BACnet by default, lower fi gures = 2640. Diff erent codes must be provided when several units are installed on the same network. By default, it can be allocated the last 4 fi...
  • Page 52 After activating the BACnet, an IP address must be allocated to the unit so that it can be integrated into the network. Go to "communication port settings", and a window is displayed on screen: Click on use the following IP settings, and enter the information provided by the client in the relevant box- es, for instance: IP Address: 192.168.010.100 - Sub-net mask: 255.255.255.000.
  • Page 53 To validate, click on load the TCP/IP settings. The CORRIGO is ready to be installed on the desired TCP/IP network and to communicate in BACnet. The implementation fi le of the BACNET BICS protocol (BACnet protocol Implementation Conformance Statement) is available at www.vim.fr. ENGLISH 53/68...

  • Page 54: Integrated Web Server Application

    (contact us for a copy of the procedure to follow). The CORRIGO controller is connected to the TCP/IP network by a network cable on the RJ45 connector. Download and install the E Tool programme on your PC (www.vim.fr – produit – traitement d’air – KSDR ECOWATT - E tool) ®...
  • Page 55 Click on the following item on the desktop: The following screen is displayed: On the fi rst screen, choose the type of CORRIGO that is connected and from the list, select: Relating to the CORRIGO V3 3 ports used (E283W-3). Click on the icon below to declare the type of connection.
  • Page 56 Tick use TCP/IP port Answer “NO” to the question about the use of a regular lay rope. A search is then performed for any connected CORRIGO. The names and serial numbers of the CORRIGO appear - select the automaton to be connected if there is more than one on the network and press OK.
  • Page 57 Return to the previous screen where the selected unit is displayed; you can allocate a name to the COR- RIGO by altering the text in the box: "Current name" and press "TCP/IP settings, website and E-mail": Click on "use the following IP settings", and enter the information provided by the network administrator in the relevant boxes, for instance: IP Address: 192.168.010.100 Sub-net mask: 255.255.255.000 Default gateway (fi...
  • Page 58 The CORRIGO is now confi gured for your network. From your explorer, you can now enter the IP address of the controller and connect to the web page of the controller. For the example above, enter: 192.168.010.100 The following page is displayed on screen: ENGLISH 58/68 NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...
  • Page 59 Enter the password corresponding to your level of authorisation by default: - guest: consultation of values only - operator or service: consultation and modifications of values. Click on execute the application to display the window below, which represents the current status of the unit in real time.
  • Page 60 The 3 tab displays the alarms: The 4 tab displays the status of inputs/outputs of the controller: For further details, see "8.6 Menu expert – contrôle des entrées/sorties du régulateur", page 38. ENGLISH 60/68 NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...
  • Page 61 The 5 tab allows the automatic operating hours to be programmed on an hourly basis: The 6 tab includes the proportional and integral values and the settings to activate certain alarms. DO NOT MODIFY THE VALUES. ENGLISH 61/68 NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...

  • Page 62: Rebooting The Corrigo Controller

    Tab 7 allows the various elements to be manually or automatically controlled: Except to perform certain tests, you are advised to leave the system on AUTO. 9.4 Rebooting the CORRIGO controller In some cases, after many adjustments or following a malfunction, it is sometimes necessary to reboot the programmer.
  • Page 63 Application System Preloaded Vtc-fi les Activate ? No Communication Title: Time / Date Preloaded Vtc-fi les Activate ? Ventilation Vim Choose Confi guration Standard Accept change : Ventilation Vim Choose Confi guration KSDR 1 Accept change : Ventilation Vim Choose Confi guration...

  • Page 64: Maintenance

    10. MAINTENANCE 10.1 Prior precautions • Make sure that you use the appropriate PPE (Personal Protective Equipment) before any handling operation. • Observe the danger labels present on the various access doors: Electrical equipment/Rotating machine/Poten- FIRE DANGER DIRTY FILTERS ARE tially fl...

  • Page 65: Casing Maintenance

    Clogging of fi lter controlled by a pressure regulator installed and wired up to the controller. The adjustments are as follows: Size 400Pa 400Pa 450Pa If a second presure switch is fi tted, refer to setting values § "5.2 Connection of accessories", page 10 Pressure switches 10.4 Casing maintenance To facilitate maintenance, the plug fan can be extracted from the unit:...

  • Page 66: Replacement Parts

    Before the heating season, remove any dust from the resistances with compressed air or using a suction and a soft brush. Visually inspect the condition of the components and tighten any connections if neces- sary. • Cut the electric power supply at the primary circuit-breaker. •...

  • Page 67: Replacement Of The Corrigo Controller Battery

    10.9 Replacement of the CORRIGO controller battery When the low battery alarm appears and the red indicator lights up, that means that the backup battery to save the memory and real time clock is too low. The procedure for changing the battery is described below. A capacitor makes it possible to save the memory and operate the clock for about 10 minutes after the current has been cut.
  • Page 68 Les prés de Mégy Sud – SOUDAN CS 60120 - 79401 ST MAIXENT L’ECOLE CEDEX Phone : (+33) 5 49 06 60 38 or (+33)5 49 06 60 25 – Fax : 05 49 06 60 36 sav@vim.fr - www.vim.fr 68/68 NT-50906901-KSDR-ECOWATT-48-88-120-AN-170907...

This manual is also suitable for:

Ksdr ecowatt 88Ksdr ecowatt 120Ksdr ecowatt 08Ksdr ecowatt 18Ksdr ecowatt 28Ksdr ecowatt 38

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