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Summary of Contents for South-Tek Systems N2Blast FPS-15000
- Page 1 FPS-15000 FPS-20000 Fire Protection Systems O&M Manual Version 3 © 2020 The Leader in Nitrogen Generation Technology...
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Page 2: Table Of Contents
Email: info@southteksystems.com TABLE OF CONTENTS INTRODUCTION ............................5 ..........................6 BOUT OUTH YSTEMS ....................7 QUIPMENT AFETY AND ANDLING NFORMATION ........................ 8 ENTILATION ECOMMENDATION ............................. 8 IMITS OF IABILITY ............................... 9 ARRANTY ............................9 ERVICE ETURN OLICY RECEIVING, UNPACKING, AND STORAGE INSTRUCTIONS ................10 ............................ - Page 3 ..........................26 NCOMING ILTRATION ............................ 28 EBUILD PROCESS VALVE ............................. 28 ITROGEN ENERATOR TROUBLESHOOTING ..........................29 APPENDIX A: CUSTOMER EQUIPMENT LAYOUT/CONNECTION DRAWING ............31 APPENDIX B: SPECIFICATIONS ..........................33 APPENDIX C: WARRANTY ............................. 34 APPENDIX D: APS INSTALLATION ......................... 35 APPENDIX E: QUICK-CHECK FIXED MOUNT CONNECTIONS ..................
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Page 4: Introduction
South-Tek Systems welcomes you to the exciting world of Nitrogen Generation! We provide leading edge technology in Pressure Swing Adsorption (PSA) type Nitrogen Generators that allow you to produce Nitrogen at your own facility. Our technology allows you to reduce your N2 gas costs by as much as 90% versus purchasing from a gas supplier. -
Page 5: About South-Tek Systems
1.1 About South-Tek Systems South-Tek Systems, founded in 1997, is a Nitrogen Generator manufacturer, designing and producing Nitrogen generating systems for worldwide distribution. Why not generate Nitrogen at your own facility for a fraction of the cost versus endlessly paying for bulk liquid or delivered gas cylinders? We manufacture a full line of Nitrogen generating equipment including: ... -
Page 6: Equipment Safety And Handling Information
1.2 Equipment Safety and Handling Information The following section outlines the basic safety considerations regarding use of your Nitrogen Generator. For additional safety information regarding other equipment used in conjunction with the nitrogen generator, such as air compressors, dryers, boosters, etc., please refer to individual manufacturer recommendations and technical guidelines. -
Page 7: Room Ventilation Recommendation
All personnel involved with installation, operations, and maintenance of the PSA Nitrogen Generator must follow safe working practices, OSHA, and local health/safety code regulations during the installation, operation, and maintenance of the unit. Warning: This manual must be read in its entirety prior to installing and operating the generator to prevent accidents and damage to the generator ... -
Page 8: Warranty
(12) months from the date of invoice, whichever comes first. These warranties shall be null, void, inoperative, and not binding upon South-Tek Systems if a defect or malfunction occurs in the product or any part thereof from any feed air malfunction, or improper filter element maintenance, or repair, attempted repair, adjustment or servicing by anyone other than an authorized representative of South-Tek Systems, or external causes. -
Page 9: Receiving, Unpacking, And Storage Instructions
If any components are found to be damaged, the carrier should be notified immediately. The individual pieces should be checked against the packing list. If any discrepancy is found, contact your local distributor or South-Tek Systems at (888) 526-6284. Please include the model number and the serial number with all correspondence. -
Page 10: Additional Piping And Hoses
150 PSIG be sure that the delivered flow rate is less than the safety relief capacity. Consult South-Tek Systems for your safety relief capacity if your air pressure is greater than 150 PSIG. -
Page 11: Outdoor Package Units (Only On Certain Models)
3.5 Outdoor Package Units (only on certain models)** Our Outdoor Package allows for our Nitrogen Generators to be installed outdoors with limited protection from the elements. It is highly recommended that a roof and or walls help shield from driving rains when possible. The Typical Outdoor Package upgrades: ... -
Page 12: System Installation
Use only materials with compatible pressure rating on components on the product pipe lines. Install relief valve on the air receiver and nitrogen receiver if not provided by South-Tek Systems. Check all fittings for leaks using a leak detecting solution. -
Page 13: System Description
This section describes the function of the major controls and instrumentations associated with our standard nitrogen generators. Do not attempt to alter any controls or instrumentations; any changes without the consent from South-Tek Systems will void the performance specifications unique to your system. -
Page 14: Hour Meter / Running Data
achieved. In standby, the unit will pause the PSA cycling until it is ready to re-enter the operating state. See below for an illustration of the power switch and system status indication. Start / Stop Show O & Button Graphs Button Nitrogen Tank pressure... - Page 15 To see what the factory setpoints are, the user can hit the “Menu” button from the main screen, then “Pressure Transducer Setup” (Figure 3). A password prompt screen will appear. Touch the blue box and a numerical keypad will pop up. Enter in the password provided by South-Tek Systems and hit enter. (See Figure 4) Goto...
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Page 16: Sieve Bed Pressure Gauge
5.2.4 Sieve Bed Pressure Gauge Each unit is equipped with two sieve bed towers. At the top of each tower, there’s a pressure gauge to monitor the pressure changes in the beds throughout the cycle. These are used to help indicate if there’s any problem with the air going to each bed. -
Page 17: Filters
A plugged drain system will cause water and oil to carry over into the adsorber, which will cause permanent damage to the adsorbent. Such damage is not covered by the Manufacturer's Warranty. Use of filters other than those specified by South-Tek Systems could result in damages not covered by the warranty. -
Page 18: Plc
Reconnect the drain tubes. Make sure the bowl latches are securely locked in place. Be careful to avoid cutting O-rings Slowly open the air inlet valve to pressurize the bowls. Examine for leaks and tighten if needed. The Unitronics Touchscreen has a built in alarm screen that automatically flashes when a filter change is required (see Figure 8). -
Page 19: Calibration Procedures
Once the value drops below this number, the output relay (Output relay #5) will turn OFF. 5.4.2 Calibration Procedures From the home screen, press the menu button, then the sensor calibration button, which will take you to the first image seen in Figure 10. Hit the next button and then the 2 Point Calibration Menu and then select which device you would like to calibrate. - Page 20 If your N2 Generator model is <99.5% N2 content, you’ll have to calibrate by selection the “Max O2 % 2-Pt Calib” option. You’ll need at least one certified known gas in the 1% O2 Range. Apply that known gas to the O2 analyzer port found on the outside of most units on the right hand side (refer to your specific customer drawing illustration for the exact location).
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Page 21: Principles Of Operation
6. PRINCIPLES OF OPERATION The Nitrogen Generator uses state of the art technology to provide the end user with a reliable source of nitrogen. An overview of the operation of the generator is given below. The Nitrogen Generator is a two-bed adsorber system. The Nitrogen Generator consists of two adsorber vessels filled with CMS, a valve assembly, air filters, main pressure regulator, and a product receiver tank. -
Page 22: Generator Operation
7. GENERATOR OPERATION This section describes the procedure for starting, running, and stopping the nitrogen generator. The operator should notify personnel in the area that the generator will be started and make sure the start-up will not interfere with any other operations. 7.1 Start-Up This section describes the necessary steps of both the initial start-up and a normal routine start-up. -
Page 23: Normal Start-Up
NOTE When the nitrogen generator is turned on for the first time or after a prolonged shutdown period, it is likely that the Product Receiver is full of air. Product purity can be increased by purging the Product Receiver to safe area / outside the building for approximately 15 minutes before using the product. 7.1.2 Normal Start-Up Follow this procedure to start the generator for normal operation. -
Page 24: Blastoff™ - Leak Detection System (Optional)
8. BlastOff™ - Leak Detection System (Optional) The BlastOff™ – Leak Detection System is a patented system ® when installed into a N -BLAST will detect line leaks ® downstream or within the N -BLAST . Line leaks could be due to a cut hose, a leaking fitting, etc. -
Page 25: Maintenance
9. MAINTENANCE South-Tek Systems’ Generators will provide many years of trouble-free operation if the recommended maintenance is performed thoroughly and regularly. In addition to the procedures given below, the customer must also perform all maintenance recommended by the manufacturers of the component items employed in the South-Tek Systems’... - Page 26 NOTE: A plugged drain system will cause water and oil to carry over into the adsorber, which will cause permanent damage to the media inside the nitrogen generator. Such damage is not covered by the manufacturer's warranty. Use of filters other than those specified by South-Tek Systems could result in damages not covered by the warranty.
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Page 27: Rebuild Process Valve
13. Wash the bowls in soapy water and rinse thoroughly as needed. Use of light air gun to remove debris is also acceptable. Make sure to always clean and dry with a clean and dry cloth. 14. Install new filter element and replace O-rings as needed. 15. -
Page 28: Troubleshooting
If there are several likely causes, investigate the simpler solutions first. Regardless of the type of malfunction, a person who is thoroughly familiar with the system should perform the troubleshooting procedures. If further assistance is required, contact your local distributor or South-Tek Systems. Symptoms... - Page 29 *****CAUTION***** DO NOT DISCONNECT OR TURN OFF AIR TO GENERATOR UNLESS GENERATOR POWER SWITCH IS TURNED OFF O&M Manual v2 Page 30...
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Page 30: Appendix A: Customer Equipment Layout/Connection Drawing
Appendix A: Customer Equipment Layout/Connection Drawing O&M Manual v2 Page 31... - Page 31 O&M Manual v2 Page 32...
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Page 32: Appendix B: Specifications
Appendix B: Specifications ® -BLAST 15000/20000 Nitrogen purity 98.0+% Mounting Floor Display HMI Touchscreen, LCD Storage Pressure Up to 80 psig (5.5 bar) ½” NPT Female Cabinet Port Connections Electrical 110-240 VAC; 7 Amp fuse Compressor External / Oil-free (optional feature) Ambient Temperature 40 to 90 F (4.4-32.2°C) -
Page 33: Appendix C: Warranty
If the system is received with defects that are not due to shipping, a written claim should be submitted to South-Tek Systems within 1 week of receiving the shipment. South-Tek Systems can deny all other claims at their discretion. -
Page 34: Appendix D: Aps Installation
APS Installation Appendix D: O&M Manual v2 Page 35... -
Page 35: Appendix E: Quick-Check Fixed Mount Connections
Quick-Check Fixed Mount Connections Appendix E: O&M Manual v2 Page 36...
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