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South-Tek Systems N2Blast FPS-650 Manual

Fire protection systems
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FPS-650
FPS-1250
Fire Protection Systems
O&M Manual
Version 7; 09/06/2019
© 2020
The Leader in Nitrogen Generation Technology

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Summary of Contents for South-Tek Systems N2Blast FPS-650

  • Page 1 FPS-650 FPS-1250 Fire Protection Systems O&M Manual Version 7; 09/06/2019 © 2020 The Leader in Nitrogen Generation Technology...
  • Page 2 FPS-650 and FPS-1250 South-Tek Systems VERSION HISTORY Revision Implemented Revision Approved Approval Reason Date Date J. Nguyen 10/13/15 A. Norman 10/13/15 Initial Release J. Nguyen 7/5/15 A. Norman 7/5/15 J. Nguyen 8/15/16 A. Norman 8/15/16 J. Nguyen 4/27/16 A. Norman...

  • Page 3: Table Of Contents

    FPS-650 and FPS-1250 South-Tek Systems TABLE OF CONTENTS 1 INTRODUCTION ........................4 Purpose ............................. 4 Audience ........................... 4 Important Information ......................4 2 SAFETY GUIDELINES ......................5 General ............................5 3 SYSTEM DESCRIPTION ......................7 Key Features ..........................7 Specifications ........................... 8 System Operations ........................

  • Page 4: Introduction

    FPS-650 and FPS-1250 South-Tek Systems 1 INTRODUCTION PURPOSE The N -BLAST® FPS-650 and FPS-1250, provide an economical, precise means of generating high purity Nitrogen. Since air is comprised of ~79% the N2 Generator is a simple and cost-effective way to separate the N from the air.

  • Page 5: Safety Guidelines

    FPS-650 and FPS-1250 South-Tek Systems 2 SAFETY GUIDELINES GENERAL Correct use of the FPS-650 and FPS-1250 is important for your personal safety and for trouble-free functioning of the FPS-650 and FPS-1250. Incorrect use can cause damage to the FPS-650 and FPS-1250 or can lead to incorrect gas supply.
  • Page 6 FPS-650 and FPS-1250 South-Tek Systems  Never disable or bypass any safety relief valves.  Always make certain that the nitrogen generator is disconnected from the supply power prior to performing any electrical work. NOTE: Always following local and site safety regulations in conjunction with this manual.

  • Page 7: System Description

    FPS-650 and FPS-1250 South-Tek Systems 3 SYSTEM DESCRIPTION KEY FEATURES The FPS-650 and FPS-1250 key features include the following: Air compressor Air Filters Programmable Logic Controller (PLC) Pressure Swing Adsorption Beds Safety Relief Valves N2 Storage Tank Automatic Pressure Cut-in/Cut-out...

  • Page 8: Specifications

    FPS-650 and FPS-1250 South-Tek Systems Safety Relief Valves: Safety Relief Valves have been placed throughout the system for maximum safety. They are designed and put in place to minimize failure of other components. They all come with an ASME stamp.

  • Page 9: System Operations

    FPS-650 and FPS-1250 South-Tek Systems SYSTEM OPERATIONS The system has two standard run modes – Run and Standby. When the power switch is turned on, the controller will automatically determine which mode to enter and will display the current run mode on the screen – “Run” in Green and “StdbY”...

  • Page 10: Product Installation

    FPS-650 and FPS-1250 South-Tek Systems Lock and Unlock Controller To utilize the buttons on the front of the controller the unit must be unlocked. If the system is displaying “LOCK” the Mode Select Button may be pressed and held to unlock the controller (Repeat this step if a system lockout is desired).

  • Page 11: Electrical Requirements

    FPS-650 and FPS-1250 South-Tek Systems Figure 2: Shipping Lock Bolts Carefully, break down the crate and store in a safe location in the case that it may need to be sent back to the factory for service. ELECTRICAL REQUIREMENTS The FPS-650 and FPS-1250 requires 110–125VAC / 50-60hz / 1ph / 20A or 220-240VAC / 50-60hz / 1ph / 20A connection.
  • Page 12 FPS-650 and FPS-1250 South-Tek Systems Optional Mounting Bracket Kit Procedures ® 1. All N -BLAST mounting holes and optional mounting bracket holes are for ¼” screws/anchors. 2. All brackets must be installed in orientation as shown to work correctly. ®...

  • Page 13: Installation (For Fps-1250)

    FPS-650 and FPS-1250 South-Tek Systems Item # STS Part # Description FPS-650 Mini PSA 800-133 S-100/200 12" Mounting Bracket 800-134-B S-100/200/400 18" Mounting Bracket 800-129 Type 1 Lower Wall Mount Bracket Misc 0.250" -20 x 0.750" Carriage Bolt Misc 0.250" -20 x 0.750" Hex Cap Screw Misc 0.250"...

  • Page 14: Panel Layout And Gas Connections

    FPS-650 and FPS-1250 South-Tek Systems PANEL LAYOUT AND GAS CONNECTIONS See figures below for panel layout and gas connections. Double-check all connection locations before turning on the system or opening any valves. Note: All N -BLAST® models are factory equipped with ½” NPT Female connections.
  • Page 15 FPS-650 and FPS-1250 South-Tek Systems Figure 5: 100# N2 Storage Tank Setup Version: 7 Revision Date: 9/6/19 Page 15 of 29...
  • Page 16 FPS-650 and FPS-1250 South-Tek Systems Figure 6: FPS-1250 Dimensions and Connections Version: 7 Revision Date: 9/6/19 Page 16 of 29...

  • Page 17: Air Bypass Setup (Optional)

    FPS-650 and FPS-1250 South-Tek Systems AIR BYPASS SETUP (OPTIONAL) The Air Bypass Option ensures that nitrogen is the only supervisory gas entering the FPS. It safeguards your installation all while providing piece of mind knowing the FPS is being filled with nitrogen vs any other gas. It will alarm if the N2-Blast Generator is being bypassed by the air compressor.

  • Page 18: Checking For Leaks

    If there is a leak within the unit, remove the cover and locate the issue. If you must replace any parts, only use factory parts supplied from your distributor or South-Tek Systems. Consult the factory if there are any questions.

  • Page 19: Access Controls

    FPS-650 and FPS-1250 South-Tek Systems 4. If the unit goes back into “run” mode, the leak is within the cabinet. Check all the lines going to the blender and back to the tank. To find the leak within the cabinet: 1.

  • Page 20: System Usage

    FPS-650 and FPS-1250 South-Tek Systems 5 SYSTEM USAGE INSTRUCTIONS The FPS-650 and FPS-1250 is intended to be used to generate Nitrogen, and provide nitrogen for the fire protection piping system. Follow the installation instructions above and only use in an approved environment. The generator generates enough nitrogen to maintain zone pressure requirements.

  • Page 21: System Maintenance

    FPS-650 and FPS-1250 South-Tek Systems Buzzer or Red Light Warning Indicator This N2-BLAST® is equipped with The BlastOff ® Leak Detection Feature. If the light on the PLC screen is blinking “b ōFF“ in red and buzzer is on, you may have a leak in y o u r f i r e p r o t e c t i o n s y s t e m p i p i n g .
  • Page 22 FPS-650 and FPS-1250 South-Tek Systems Figure 8: FPS-1250 Filter Change Particulate and Coalescing Filter The particulate and coalescing filter after the air compressor is designed to capture particulate and moisture prior to entering the rest of the system. These filters need to be replaced once per year or every 1000 hours, whichever comes first.
  • Page 23 FPS-650 and FPS-1250 South-Tek Systems 6. The coalescing element removed turning counterclockwise with your hand; then replaced with the new element in the reverse order. 7. Once both elements have been replaced, bowls have been cleaned and O-rings replaced, the bowls can be screwed back into their corresponding filter housings.

  • Page 24: Key Contacts

    FPS-650 and FPS-1250 South-Tek Systems 7 KEY CONTACTS Contact your local provider/installer for any questions with the performance and/or maintenance of the system. They will be best suited to answer your questions and your quickest solution on any issues you may have.

  • Page 25: Blastoff™ - Leak Detection System

    FPS-650 and FPS-1250 South-Tek Systems BLASTOFF™ - LEAK DETECTION SYSTEM: “There is an alarm sounding in the FPS-650 and FPS-1250 and the control panel has ‘b ōFF’ illuminated on the side panel of the unit.” If you hear the alarm and the “b ōFF” is displayed on...

  • Page 26: Appendix A: Warranty

    Contact the factory for RMA #’s, prior to return shipment. South-Tek Systems is not liable for damages caused by normal wear and tear, water, fire, erosion, corrosion, explosion, misuse, oil/gas vapors or unauthorized modifications. South-Tek Systems is also not liable for any losses (including CO damages, or cost of delays, including incidental or consequential damages.

  • Page 27: Appendix B: Internal Quick Fill Compressor Option For Fps-1250

    FPS-650 and FPS-1250 South-Tek Systems APPENDIX B: Internal Quick Fill Compressor Option for FPS-1250 Electrical Connection When connecting to the 1.9 HP Internal Quick Fill Compressor, always ensure site and local regulations are followed The Internal Quick Fill Compressor requires 110- 240VAC / 60hz / 1ph.
  • Page 28 FPS-650 and FPS-1250 South-Tek Systems Compressor Motor Nameplate HORSEPOWER: 1.9 DUTY: CONT. RPM: 3450 S.F.: 1.0 PH: 1 HZ: 60 CODE: N VOLTAGE: 120/240 VAC INS. CL.: F AMB: 40°C F.L.A.: 15/7.5 FR.: 56Y BRG: BALL ENCL.: DP DE: 6204DDU...
  • Page 29 FPS-650 and FPS-1250 South-Tek Systems ---------------------------------------Last Page--------------------------------------- Version: 7 Revision Date: 9/6/19 Page 29 of 29...

This manual is also suitable for:

N2blast fps-1250

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