Siemens ULTRAMAT 6F Operating Instructions Manual

Siemens ULTRAMAT 6F Operating Instructions Manual

Field devices of series 6
Hide thumbs Also See for ULTRAMAT 6F:

Advertisement

Continuous gas analysis
Field devices of Series 6
Compact Operating Instructions in accordance with
EN 61010-1 and EN 60079-0
Compact Operating Instructions
1
Introduction
1.1
Purpose of this documentation
These instructions are a brief summary of important features, functions and safety information, and contain all necessary
information required for safe use of the respective devices. Read the manual carefully prior to assembly and startup! To
ensure correct handling, become acquainted with the principle of operation of the respective device.
The instructions are aimed at persons who mechanically assemble the devices, connect them electrically, and commission
them.
To achieve optimum usage of the respective device read the detailed version of the respective operating instructions.
1.2
Product versions
These instructions apply to the field devices of Series 6. These include the devices listed below:
● ULTRAMAT 6F
● OXYMAT 6F
● CALOMAT 6F
● CALOMAT 62F
These gas analyzers are suitable for a wide variety of measuring tasks and are also available in different versions. The data
on the label, among others, indicates which device version you have.
The label of an OXYMAT 6F is shown below as an example.
1
Data matrix code
2
Disposal information: Do not dispose with household waste!
3
CE conformity symbol
4
Name and address of manufacturer
5
Designation of origin
6
Measuring range(s)
7
Serial number
8
Order No. (MLFB number) of the device
9
Device name
© Siemens AG 2018. All rights reserved
A5E45779389002-01, 09/2018
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ULTRAMAT 6F and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Siemens ULTRAMAT 6F

  • Page 1 Disposal information: Do not dispose with household waste! CE conformity symbol Name and address of manufacturer Designation of origin Measuring range(s) Serial number Order No. (MLFB number) of the device Device name © Siemens AG 2018. All rights reserved A5E45779389002-01, 09/2018...
  • Page 2: Field Of Application

    OXYMAT 6F 7MB201x-xxxxx-2 II 2 G Ex px [ia] ia IIC T4 Gb Pressurized enclosure with leak- 7MB201x-xxxxx-3 age compensation for Zone 1 ULTRAMAT 6F 7MB211x-xxxxx-2 7MB211x-xxxxx-3 CALOMAT 6F 7MB251x-xxx0x-xAEx CALOMAT 62F 7MB253x-xxx0x-xAEx TÜV 01 AT EX 1708 X II 2 G Ex px [ia] ia IIC T6/T4/T3 Gb OXYMAT 6F...
  • Page 3: General Information

    For further information, or in the case of problems which are not covered in enough detail in this document, please request the required information from your local or responsible Siemens regional office. Special information and warnings This manual provides you with information on commissioning, installing, operating, and maintaining the device.
  • Page 4: Qualified Personnel

    The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions.
  • Page 5: Safety Instructions

    Safety instructions Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain –...
  • Page 6 NOTICE Manipulation of the device Physical access to the device enables undesired manipulations of the device. As a result of this, the device can lose its measuring properties and become unusable. Ensure that the device is located in a protected area to which only authorized persons have access. •...
  • Page 7 The ULTRAMAT 6F analyzer may also be operated without flame arrestors. ● Gas mixtures that are frequently or always explosive: These must not be introduced! ●...
  • Page 8 2.2.4 Further safety measures The exhaust lines for the sample and reference gases must terminate outside the hazardous area at a safe place. The sample gas exhaust line can also be returned to the sampling point. When sample gases (both combustible and non-combustible) are discharged into the hazardous area, you provide the sample gas inlet and outlet with a flame arrestor each.
  • Page 9 2.2.4.3 Analyzer versions Ex nR with restricted breathing enclosure In analyzers with a restricted breathing enclosure (type of protection Ex nR), only sample gases may be connected whose composition is below the lower explosion limit (LEL). The introduction of combustible to occasionally explosive gas mixtures is not permitted with this type of explosion protection! The connections for the protective gas (purging gas) must be closed gas-tight! 2.2.4.4 Pressurized analyzers Ex pz for use in hazardous Zone 2...
  • Page 10: Assembly Guidelines

    3.1.2 Analyzers in hazardous areas DANGER Explosion hazard If a flammable or ignitable atmosphere exists, plugs must never be disconnected or lamps/fuses replaced when the analyzer is supplied with power. WARNING Potentially explosive atmosphere Do not open, service or repair the device in an area in which a potentially explosive atmosphere may be present. 3.1.2.1 Assembly guidelines Installing the devices...
  • Page 11 3.1.2.3 Dimensions for preparing installation Figure 3-1 CALOMAT 6F, CALOMAT 62F, OXYMAT 6F, and ULTRAMAT 6F: dimensions for preparing installation, front view and side view 3.1.2.4 Connection of the flame arrestors Application Sample gases that are occasionally explosive may only be connected to the CALOMAT 6F, CALOMAT 62F and OXYMAT 6F gas analyzers if the sample gas inlet and outlet have each been provided with a flame arrestor with adapter.
  • Page 12 Tools You need the following tools and aids to install the flame arrestors: ● for all devices – SW 21 open end wrench ● for CALOMAT 62F – PTFE thread seal tape according to DIN EN 751-3 class F or class FRp Connection for OXYMAT 6F and CALOMAT 6F To install the flame arrestors, proceed as follows: 1.
  • Page 13 Connection for CALOMAT 62F Instructions 1. Remove the protective plug from the sample gas inlet and outlet. ① Sample gas inlet and outlet ② Protective plug 2. Remove the flame arrestor with adapter from the packaging and remove the protective plug. 3.
  • Page 14: Installation Location Requirements

    Installation location requirements CAUTION Direct sunlight Device damage. The device can overheat or materials become brittle due to UV exposure. Protect the device from direct sunlight. • Make sure that the maximum permissible ambient temperature is not exceeded. Refer to the information in Technical •...
  • Page 15 Measurements of combustible gases are only permitted with a device made of piping and an additional purge tible gases gas monitoring (e.g. Siemens Minipurge, Order No. 7MB8000-1AA). Explosive Measurements of gases/gas mixtures that are always explosive are not permitted. Measurements of gas-...
  • Page 16: Laws And Directives

    Connecting Safety instructions 4.1.1 Laws and directives Observe the safety rules, provisions and laws applicable in your country during connection, assembly and operation. These include, for example: ● National Electrical Code (NEC - NFPA 70) (USA) ● Canadian Electrical Code (CEC) (Canada) Further provisions for hazardous area applications are for example: ●...
  • Page 17 WARNING Improper power supply Risk of explosion in hazardous areas as result of incorrect power supply, e.g. using direct current instead of alternating current. Connect the device in accordance with the specified power supply and signal circuits. The relevant specifications can •...
  • Page 18 Connections of the field devices Figure 4-1 Connections of the BR 6 field devices ULTRAMAT 6F, OXYMAT 6F and CALOMAT 6F Compact Operating Instructions in accordance with EN 61010-1 and EN 60079-0 A5E45779389002-01, 09/2018...
  • Page 19: Electrical Connections

    Figure 4-2 Connections of the CALOMAT 62F analyzer Electrical connections Please observe the following for correct operation: ● Provide a disconnector unit in the building installation. ● Connect the enclosure of the analyzer to the equipotential bonding (see also associated operating instructions or product manual).
  • Page 20: Connection Of The Signal Cables

    4.3.1 Connection of the signal cables NOTICE Incorrect power supply The 24 V/1 A power supply must be a power-limited safety extra-low voltage with safe electrical isolation (SELV). Only connect the signal lines to devices which also have reliable electric isolation from their power supply. ●...
  • Page 21: Supply Connection

    4.3.2 Supply connection NOTICE Incorrect supply voltage Before connecting check that the existing supply voltage matches the supply voltage specified on the label of the analyzer. The analyzer comes with a connector (for non-heating applicances) that is only permitted to be connected to the power supply cable by qualified personnel Qualified Personnel (Page 4).
  • Page 22 Cable glands Spring bolts (example; total of 8 for the two parts of the enclosure) Figure 4-4 ULTRAMAT 6F, enclosure open ① ⑤ For all field devices, the left half of the enclosure contains the electronics unit , the right half the analyzer section .
  • Page 23: Inputs And Outputs

    4.5.3 Electrical connections 4.5.3.1 Inputs and outputs The analog inputs and outputs of the analyzers are not intrinsically-safe in the basic version. For use in hazardous areas, all non-intrinsically safe inputs and outputs must be wired via Ex-coupling relays so that no external voltages are present should the protective gas supply in the device fail.
  • Page 24 Connection diagram for the analyzer versions Ex px and Ex pz with continuous purging Figure 4-6 Connection diagram for the analyzer versions Ex px and Ex pz with continuous purging Compact Operating Instructions in accordance with EN 61010-1 and EN 60079-0 A5E45779389002-01, 09/2018...
  • Page 25 Terminal connection diagrams Figure 4-7 Terminal connection diagram for motherboard of field devices Compact Operating Instructions in accordance with EN 61010-1 and EN 60079-0 A5E45779389002-01, 09/2018...
  • Page 26 Figure 4-8 Terminal connection diagram for AUTOCAL board of field devices Compact Operating Instructions in accordance with EN 61010-1 and EN 60079-0 A5E45779389002-01, 09/2018...
  • Page 27 4.5.4 Connection of sample gas and protective gas (purging gas) Analyzers used in hazardous areas must be purged with air or inert gas. The gas discharged by purging must be routed via an exhaust gas line for environmentally-friendly disposal. When measuring toxic or corrosive gases, it could occur that sample gas accumulates in the analyzer because of leaks in the gas path.
  • Page 28: General Safety Instructions

    Commissioning A useful startup of the analyzer is only possible when it is performed by a person who is familiar with the contents of the relevant product manuals and operating instructions. The safety and warning information included there must be observed in particular.
  • Page 29: Operation In Hazardous Areas

    5.1.2 Operation in hazardous areas WARNING Improper commissioning in hazardous areas Device failure or risk of explosion in hazardous areas. Do not commission the device until it has been mounted completely and connected in accordance with the information • in Connecting (Page 16). Before commissioning take the effect on other devices in the system into account.
  • Page 30 Leak testing of containment system 5.2.1 Recommended test setup for CALOMAT 6F, CALOMAT 62F and OXYMAT 6F 2, 4 Connections of sample gas path Manometer (gauge pressure) 11, 12 Connection of reference gas (if present) Pressure regulator Blanking plug Shut-off valve (leak rate < 10 kPa*l/s) Figure 5-1 Recommended test setup for CALOMAT 6F, CALOMAT 62F and OXYMAT 6F...
  • Page 31 5.2.2 Recommended test setup of ULTRAMAT 6F Blanking plug Manometer (gauge pressure) Outlet of sample gas path Pressure regulator Outlet of reference gas path Shut-off valve (leak rate < 10 kPa*l/s) Figure 5-2 Test setup for the leak test of the sample gas path and the flow-type reference gas path (dashed line) of the...
  • Page 32: Pressure Correction

    Pressure correction There is an internal pressure sensor in the ULTRAMAT 6F for correcting the influence of atmospheric pressure. This is connected to the ambient air by a pipe. To avoid explosive atmosphere diffusing into the pressure sensor, this pipe must be connected to a hose which ends in the non-hazardous area.
  • Page 33: Key Switch

    Before opening or removing the device ensure that process media cannot be released. • WARNING Impermissible repair and maintenance of the device Repair and maintenance must be carried out by Siemens authorized personnel only. • CAUTION Electrostatic discharges The electronic components and modules fitted in this device can be destroyed by electrostatic discharging.
  • Page 34 6.1.2 Safety information for analyzers used in hazardous areas DANGER Explosion hazard Never open, service or repair the analyzer in an area in which a potentially explosive atmosphere may be present. WARNING Impermissible accessories and spare parts Danger of explosion in areas subject to explosion hazard. Only use original accessories or original spare parts.
  • Page 35 DANGER Open enclosure Danger of explosion in hazardous areas as a result of hot components and/or charged capacitors inside the device. Follow these steps when you open the device in a hazardous area: 1. Disconnect the device from the power supply. 2.
  • Page 36: Additional Equipment

    Ex px safety equipment WARNING Impermissible repair of the device Repair must be carried out by Siemens authorized personnel only. • The diagnostics and elimination of faults is described in the Operating Instructions of the Ex px safety equipment concerned.
  • Page 37: Technical Specifications

    Technical specifications General technical specifications (all analyzers) These specifications are valid unless otherwise defined in the technical specifications for the analyzer version. Enclosure Operating position of the analyzer Front panel vertical Degree of protection IP65 according to EN 60529 Dimensions 438 mm x 480 mm x 311 mm (W x D x H) Electrical characteristics EMC interference immunity...
  • Page 38 Technical specifications ULTRAMAT 6 F Enclosure Weight Approx. 32 kg (71 lbs.) Electrical characteristics Power consumption Unheated devices • Approx. 45 VA Heated devices • Approx. 330 VA Fuse values Unheated devices • – 100 to 120 V 1T/250 (F3; F4) –...
  • Page 39 Gas inlet conditions Permissible sample gas pressure 600 to 1500 hPa (8.7 to 21.8 psi) absolute Purging gas pressure < 165 hPa (2.4 psi) over ambient pressure Sample gas flow 18 to 90 l/h (0.3 to 1.5 l/min) Sample gas temperature Unheated devices •...
  • Page 40 Gas inlet conditions Permissible sample gas pressure 500 to 3000 hPa (7.3 to 43.5 psi) absolute Purging gas pressure < 165 hPa (2.4 psi) over ambient pressure Sample gas flow 18 to 60 l/h (0.3 to 1 l/min) Sample gas temperature Unheated devices •...
  • Page 41 Technical specifications CALOMAT 62F Design, enclosure Weight (analyzer) Approx. 25 kg (55 lbs.) Electrical characteristics Power consumption For non-heated gas connection block • Approx. 30 VA approx. 330 VA For heated gas connection block • Fuse values For non-heated gas connection •...
  • Page 42 Temperature class *) Device Ex pz OXYMAT 6F, unheated OXYMAT 6F, heated ULTRAMAT 6F T6 (T4 with PROFIBUS PA module) CALOMAT 6F CALOMAT 62F Explosion group *) Assuming that the doors of the enclosure are opened at the earliest 10 minutes after switching off the power.
  • Page 43 7MB211x–xxxxx–0xAx- or -1xAx-Z+E40, 7MB253x–xxxxx–xxGx) Temperature class *) Device Ex tD (Zone 22) OXYMAT 6F, unheated T60 °C OXYMAT 6F, heated T130 °C ULTRAMAT 6F, unheated T65 °C ULTRAMAT 6F, heated T82 °C CALOMAT 6F T65 °C CALOMAT 62F T65 °C Explosion group *) Assuming that the doors of the enclosure are opened at the earliest 10 minutes after switching off the power.
  • Page 44 OXYMAT 6F: In heated version: 0 to 130 °C, but only 15 °C above temperature analyzer unit ULTRAMAT 6F: 0 to 50 °C ULTRAMAT 6F: In heated version: 0 to 80 °C Sample gas flow rate q CALOMAT 6F / CALOMAT 62F: 0.5 ... 1.5 l/min OXYMAT 6F: 0.3 ...
  • Page 45 Pneumatic data of the protective gas Data values Enclosure volume Approx. 50 l Inert gas (e.g. nitrogen from a gas cylinder) Protective gas • Air from an ex-free zone; prerequisite: • – Free of oil and dust – Particle size < 40 μm –...
  • Page 46 Differential pressure monitoring Only applies to analyzer version Ex p with leakage compensation. The sample gas pressure must be present in the analyzer (within the specified limits, see Technical specifications for operation in hazardous areas (Page 42)) in a fail-safe manner. If only an operationally reliable supply is available, an additional differential pressure switch must be provided (see also point 5 in "Special conditions"...
  • Page 47: Service And Support

    It must never be disposed of with household waste! Appendix Service and support Technical support is available on the Internet at: Services & Support (https://support.industry.siemens.com/cs/gb/en/sc) Your regional Siemens representative can be found here: Contact partner (https://w3.siemens.com/aspa_app/) Compact Operating Instructions in accordance with EN 61010-1 and EN 60079-0...
  • Page 48: List Of Abbreviations

    Resistor, Capacitor; switch which consists of an ohmic resistor and a capacitor. SELV Safety Extra Low Voltage SIPROM GA Siemens Process Maintenance for Gas Analyzers TÜV Technischer Überwachungsverein, German Technical Inspectorate ULTRAMAT 6 Lower Explosion Limit Verband der Elektrotechnik, Elektronik und Informationstechnik (German Association for Electrical,...

This manual is also suitable for:

Oxymat 6fCalomat 6fCalomat 62f

Table of Contents