Summary of Contents for Hill-Rom TRANS-LIFT Resident Stand Assist
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SERVICE MANUAL TRANS•LIFT Resident Stand Assist From Hill-Rom Product No. P444A For Parts Or Technical Assistance man173 USA (800) 445-3720 Canada (800) 267-2337 International: Contact your distributor.
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TRANS•LIFT Resident Stand Assist Service Manual Revisions Revision Letter Pages Affected Date Original Issue August, 1998 man173 TRANS l LIFT Resident Stand Assist Service Manual (man173) Page i...
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Hill-Rom, Inc. The information contained in this manual is subject to change without notice. Hill-Rom makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by Hill-Rom is the express, written warranty accompanying the bill of sale to the original purchaser.
Purpose Chapter 1: Introduction Purpose This manual provides requirements for the TRANS•LIFT Resident Stand Assist normal operation and maintenance. It also includes a parts list (in chapter 5) for ordering replacement components. Audience This manual is intended for use by only facility-authorized maintenance personnel.
Typographical Conventions Chapter 1: Introduction Chapter 5: Parts List This chapter contains Hill-Rom’s warranty, part-ordering procedure, and illustrated parts lists. Chapter 6: General Procedures Cleaning, preventive maintenance, and other general procedures are described in this chapter. Chapter 7: Accessories There are no accessories for the TRANS•LIFT Resident Stand Assist.
Introduction Chapter 1: Introduction Introduction Overview Figure 1-3. TRANS•LIFT Resident Stand Assist m173_062 TRANS l LIFT Resident Stand Assist Service Manual (man173) Page 1 - 5...
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Introduction Chapter 1: Introduction Today, with improvements in technology and changes in the way healthcare is delivered, Hill-Rom is designing products to continuously meet the changing needs of the healthcare industry. The TRANS•LIFT Resident Stand Assist consists of a column stand assembly mounted on a castered base assembly.
Introduction Chapter 1: Introduction System Features The features of the TRANS•LIFT Resident Stand Assist include: • Individual locking casters • Adjustable base frame for easier chair access • Integral actuator clutch • Emergency stop button • Emergency down release • Magnetic backed handset •...
Model Identification Chapter 1: Introduction Electrical Description Battery 24V DC A fully charged battery will provide approximately 40 assists. Battery Charger 110/120V AC, 60 Hz Charging voltage: 27.6V DC (± 2%). Charging current: <650 milliampere. Regulations, Standards, and Codes TRANS•LIFT Resident Stand Assist meets specifications UL 2601-1.
Safety Tips Chapter 1: Introduction Safety Tips WARNING: Only facility-authorized maintenance personnel should troubleshoot the TRANS•LIFT Resident Stand Assist. Troubleshooting by unauthorized personnel could result in personal injury or equipment damage. WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage.
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Safety Tips Chapter 1: Introduction WARNING: Set both rear brakes and press the emergency stop button on the control panel before attaching or removing the sling. Failure to do so could allow the stand assist to move or actuate, and personal injury could result.
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Safety Tips Chapter 1: Introduction CAUTION: Do not use bleach or chlorine to wash the sling. Equipment damage could occur. CAUTION: Do not use harsh cleaners, solvents, or detergents. Equipment damage could occur. TRANS l LIFT Page 1 - 12 Resident Stand Assist Service Manual (man173)
Warning and Caution Labels Chapter 1: Introduction Warning and Caution Labels Figure 1-4. Warning and Caution Labels m173_063 TRANS l LIFT Resident Stand Assist Service Manual (man173) Page 1 - 13...
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Warning and Caution Labels Chapter 1: Introduction NOTES: TRANS l LIFT Page 1 - 14 Resident Stand Assist Service Manual (man173)
(replacing or adjusting a part, seating a connector, etc.). Perform the Final Actions after the Function Checks to verify the repair. If troubleshooting procedures do not isolate the problem, call Hill-Rom Technical Support at (800) 445-3720 for assistance. Initial Actions Use Initial Actions to gather information from operators concerning problems with the TRANS•LIFT...
Function Checks Chapter 2: Troubleshooting Procedures 3. The problem is a result of improper operator action. ↓ → Go to “Function Checks” on page 2-4. 4. Instruct the operator to refer to the procedures in the TRANS•LIFT Resident Stand Assist User’s Manual. Perform the “Function Checks” on page 2-4 to ensure proper operation of the TRANS•LIFT Resident Stand Assist.
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Function Checks Chapter 2: Troubleshooting Procedures The legs move evenly, smoothly, and stop parallel to one another. ↓ → Go to RAP 2.1. 8. Engage the brakes on the rear locking casters, and leave them set while you perform the rest of these function checks. 9.
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Function Checks Chapter 2: Troubleshooting Procedures 16. Recharge the battery, or replace the battery with a fully charged one then continue with these function checks. 17. Remove the handset pendant from the top of the column. Slight pressure is required to release the handset pendant’s magnetic grip on the column.
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Function Checks Chapter 2: Troubleshooting Procedures a. Stand where you can conveniently grasp the lift arm. b. Press the down (⇓) button on the handset pendant. c. When the lift arm begins to lower, grasp and hold the lift arm. The lift arm stops and does not place any pressure (other than its own weight) on your hand.
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If not, replace the actuator (refer to procedure 4.12). If this solves the problem, continue with these function checks. If not, call Hill-Rom Technical Support at (800) 445-3720. 29. If necessary, connect the battery charger power cord to a 110/120V AC power source.
Final Actions Chapter 2: Troubleshooting Procedures 33. The TRANS•LIFT Resident Stand Assist is operating normally. Go to “Final Actions” on page 2-9. Final Actions 1. Complete the required preventive maintenance procedures. See “Preventive Maintenance Checklist” on page 6-9. 2. Complete all required administration tasks. TRANS l LIFT Resident Stand Assist Service Manual (man173) Page 2 - 9...
2.1 Leg Spreader Malfunction Chapter 2: Troubleshooting Procedures Leg Spreader Malfunction 1. Set the caster brakes. 2. Remove the two hex head bolts (A) and two flatwashers (B) securing the base cover (C) to the back support subassembly (D) (see figure 2-1 on page 2-10).
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2.1 Leg Spreader Malfunction Chapter 2: Troubleshooting Procedures Figure 2-2. Spreader Mechanism m173_028 The fasteners on the spreader shaft subassembly (A) are tight, and it is not bent or warped. ↓ → Tighten any loose connections. If the spreader shaft subassembly (A) is bent or warped, replace it (refer to procedure 4.6).
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Chapter 2: Troubleshooting Procedures 7. Perform the tie rod adjustment (refer to procedure 4.4). This solves the problem. ↓ → Call Hill-Rom Technical Support at (800) 445-3720. 8. Go to “Final Actions” on page 2-9. TRANS l LIFT Page 2 - 12...
2.2 Control Box Malfunction Chapter 2: Troubleshooting Procedures Control Box Malfunction 1. Firmly attach a new or freshly charged battery to the top of the control box, and securely clamp the battery to the column mounting post (refer to procedure 4.8). 2.
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2.2 Control Box Malfunction Chapter 2: Troubleshooting Procedures 8. The problem is not a control box malfunction. Return to the “Function Checks” on page 2-4. TRANS l LIFT Page 2 - 14 Resident Stand Assist Service Manual (man173)
→ A beeping sound indicates a low battery condition. Recharge the battery or replace it with a fully charged battery. If this solves the problem, go to “Final Actions” on page 2-9. If not, call Hill-Rom Technical Support at (800) 445-3720.
2.4 Actuator Malfunction Chapter 2: Troubleshooting Procedures Actuator Malfunction 1. Both the handset pendant and actuator cords are firmly plugged into the control box. ↓ → Plug the cords firmly into the control box. If this solves the problem, go to “Final Actions” on page 2-9. If not, continue with step 2.
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“Final Actions” on page 2-9. If not, replace the control box (refer to procedure 4.9). If this solves the problem, go to “Final Actions” on page 2-9. If not, call Hill-Rom Technical Support at (800) 445-3720. 6. Go to “Final Actions” on page 2-9.
(refer to procedure 4.16). If this solves the problem, go to “Final Actions” on page 2-9. If not, call Hill-Rom Technical Support at (800) 445-3720. 4. Press the down (⇓) button on the handset pendant. The lift arm lowers.
2.6 Battery Charger Malfunction Chapter 2: Troubleshooting Procedures Battery Charger Malfunction 1. The power cord is plugged into a 110V AC power source. ↓ → Plug the power cord into an appropriate power source. If this solves the problem, go to “Final Actions” on page 2-9. If not, continue with step 2.
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→ Replace the battery charger (refer to procedure 4.15). If this solves the problem, go to “Final Actions” on page 2-9. If not, call Hill-Rom Technical Support at (800) 445-3720. 5. Place a drained battery (G) on the battery charger (C).
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Chapter 3 Theory of Operation Chapter Contents Theory of Operation ..........3 - 3 Braking .
Theory of Operation Chapter 3: Theory of Operation Theory of Operation The TRANS•LIFT Resident Stand Assist consists of a column stand assembly mounted on a castered base assembly (see figure 3-1 on page 3-5). The base frame is widened by using the spreader bar pedal. The lift arm and adjustable stand assist sling are attached to the column stand subassembly.
Theory of Operation Chapter 3: Theory of Operation Battery Charger The battery charger mounts to a wall bracket at convenient height for the caregiver. A power cord connects the battery charger to a standard 110/120V AC power source. When a battery is placed on the charger, the charging connection is automatically made and the charging process begins.
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Theory of Operation Chapter 3: Theory of Operation Figure 3-1. TRANS•LIFT Resident Stand Assist m173_062 TRANS l LIFT Resident Stand Assist Service Manual (man173) Page 3 - 5...
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Theory of Operation Chapter 3: Theory of Operation NOTES: TRANS l LIFT Page 3 - 6 Resident Stand Assist Service Manual (man173)
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Chapter 4 Removal, Replacement, and Adjustment Procedures Chapter Contents Front Caster............4 - 3 Removal .
4.1 Front Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Front Caster Tools required: Socket head wrench Removal CAUTION: Lay a sheet or other protective cloth on the floor before turning the unit on its back. Failure to do so could result in equipment finish damage. 1.
4.1 Front Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement WARNING: Use a new elastic stop nut. Installation of used elastic stop nuts could result in personal injury or equipment damage. Perform the removal procedure in reverse order. TRANS l LIFT Page 4 - 4 Resident Stand Assist Service Manual (man173)
4.2 Rear Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Rear Caster Tools required: Socket head wrench Removal CAUTION: Lay a sheet or other protective cloth on the floor before turning the unit on its side. Failure to do so could result in equipment finish damage. 1.
4.2 Rear Caster Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement WARNING: Use a new elastic stop nut. Installation of used elastic stop nuts could result in personal injury or equipment damage. Perform the removal procedure in reverse order. TRANS l LIFT Page 4 - 6 Resident Stand Assist Service Manual (man173)
4.3 Base Cover Chapter 4: Removal, Replacement, and Adjustment Procedures Base Cover Tools required: Socket head wrench Removal 1. Set the caster brakes. 2. Remove the two hex head bolts (A) and two flatwashers (B) securing the base cover (C) to the back support subassembly (D) (see figure 4-3 on page 4-7).
4.4 Tie Rod Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Tie Rod Assembly Tools required: Socket head wrench Removal CAUTION: Lay a sheet or other protective cloth on the floor before turning the unit on its back. Failure to do so could result in equipment finish damage. 1.
4.4 Tie Rod Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Perform the removal procedure in reverse order. 2. Test the spreader bar function. 3. If necessary, perform the adjustment procedure below. 4. Install the base cover. Adjustment 1.
4.5 Leg Subassembly Chapter 4: Removal, Replacement, and Adjustment Procedures Leg Subassembly Tools required: Socket head wrench Removal CAUTION: Lay a sheet or other protective cloth on the floor before turning the unit on its back. Failure to do so could result in equipment finish damage. 1.
4.5 Leg Subassembly Chapter 4: Removal, Replacement, and Adjustment Procedures 6. Remove the front caster (F) from the leg subassembly (A) (refer to procedure 4.1). Replacement WARNING: Use a new elastic stop nut. Installation of used elastic stop nuts could result in personal injury or equipment damage.
4.6 Spreader Shaft and Pedal Subassemblies Chapter 4: Removal, Replacement, and Adjustment Procedures Spreader Shaft and Pedal Subassemblies Tools required: Hammer and pick Socket head wrench Removal 1. Set the caster brakes. 2. Remove the base cover (refer to procedure 4.3). 3.
4.6 Spreader Shaft and Pedal Subassemblies Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement Perform the removal procedure in reverse order. TRANS l LIFT Resident Stand Assist Service Manual (man173) Page 4 - 13...
4.7 Base Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Base Assembly Tools required: 3/8" open end wrench Removal WARNING: Lock both rear casters before beginning any service on the unit. Failure to do so could result in personal injury. 1.
4.7 Base Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-8. Base Assembly Removal m173_007 WARNING: The column is heavy. Have a partner assist in lifting the column. Failure to do so could result in personal injury. 4. Lift the column (C) from the base assembly (D). Replacement 1.
4.8 Battery Pack Chapter 4: Removal, Replacement, and Adjustment Procedures Battery Pack Tools required: None Removal 1. Pull the battery lock clamp (A) until it disengages the top of the mounting post (B) (see figure 4-9 on page 4-16). Figure 4-9. Battery Pack Removal m173_052 2.
4.9 Control Box Chapter 4: Removal, Replacement, and Adjustment Procedures Control Box Tools required: Screwdriver Removal 1. Remove the battery pack (refer to procedure 4.8). 2. Disconnect the handset (A) and control box wiring harness (B) from the control box (C) (see figure 4-10 on page 4-17). Figure 4-10.
4.10 Mounting Post Chapter 4: Removal, Replacement, and Adjustment Procedures 4.10 Mounting Post Tools required: Screwdriver Removal 1. Remove the battery pack (refer to procedure 4.8). 2. Remove the control box (refer to procedure 4.9). 3. Remove the screws (A) and mounting post (B) from the column stand subassembly (C) (see figure 4-11 on page 4-18).
4.11 Knee Pad Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.11 Knee Pad Assembly Tools required: Screwdriver Removal Remove the hex head bolts (A) and knee pad assembly (B) from the knee support (C) (see figure 4-12 on page 4-19). Figure 4-12.
4.12 Actuator Chapter 4: Removal, Replacement, and Adjustment Procedures 4.12 Actuator Tools required: 3/8" open end wrench Removal WARNING: Lock both rear casters before beginning any service on the unit. Failure to do so could result in personal injury. 1. Set the brakes on both rear casters. 2.
4.12 Actuator Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-13. Actuator Removal m173_056 6. Remove the actuator (C) from the lift arm (D) and column stand assembly (E). Replacement 1. Place the emergency down label (F) onto the actuator (C). WARNING: Use a new elastic stop nut.
4.13 Lift Arm Chapter 4: Removal, Replacement, and Adjustment Procedures 4.13 Lift Arm Tools required: Socket head wrench Removal 1. Disconnect the control box wiring harness. 2. Remove the actuator (refer to procedure 4.12). 3. Remove the shoulder bolt (A) and elastic stop nut (B) from the lift arm assembly (C) (see figure 4-14 on page 4-22).
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4.13 Lift Arm Chapter 4: Removal, Replacement, and Adjustment Procedures WARNING: Use a new elastic stop nut. Installation of used elastic stop nuts could result in personal injury or equipment damage. 2. Perform the removal procedure in reverse order. 3. Check the TRANS•LIFT Resident Stand Assist for proper operation.
4.14 Column Stand Assembly Chapter 4: Removal, Replacement, and Adjustment Procedures 4.14 Column Stand Assembly Tools required: 3/8" open end wrench Removal 1. Disconnect the control box wiring harness. 2. Remove all attachments to the column stand assembly. 3. Remove the two hex head bolts (A) and two flatwashers (B) from the column stand assembly (C) (see figure 4-15 on page 4-24).
4.15 Battery Charger Chapter 4: Removal, Replacement, and Adjustment Procedures 4.15 Battery Charger Tools required: Small screwdriver Phillips screwdriver Removal SHOCK HAZARD: Unplug the unit from its power source. Failure to do so could result in personal injury or equipment damage. 1.
4.15 Battery Charger Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement 1. Align the opening on the battery charger mounting tab (G) with the mounting hole (H) on the wall mounting bracket (C). 2. Install a screw (A) to attach the battery charger (B) to the wall mounting bracket (C).
4.16 Handset Pendant Chapter 4: Removal, Replacement, and Adjustment Procedures 4.16 Handset Pendant Tools required: None Removal WARNING: Lock both rear casters before beginning any service on the unit. Failure to do so could result in personal injury. 1. Set the brakes on both rear casters. WARNING: Push in the emergency stop button on the control box to lock out power and prevent inadvertent movement of the lift arm.
4.16 Handset Pendant Chapter 4: Removal, Replacement, and Adjustment Procedures Figure 4-17. Handset Pendant Attachment to Control Box m173_021 4. Detach the handset pendant (C) from the top of the column. Replacement 1. Place the magnetic back of the handset pendant (C) against the pendant storage label on the top of the column.
4.17 Wall Mounting Bracket Chapter 4: Removal, Replacement, and Adjustment Procedures Replacement Perform the removal steps in reverse order. TRANS l LIFT Page 4 - 30 Resident Stand Assist Service Manual (man173)
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Chapter 5 Parts List Chapter Contents Warranty ............5 - 3 Service Parts Ordering .
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Chapter 5: Parts List NOTES: TRANS l LIFT Page 5 - 2 Resident Stand Assist Service Manual (man173)
Replacement of non-technical items will be the responsibility of the customer. If requested by Hill-Rom, products or parts for which a warranty claim is made shall be returned prepaid to Hill-Rom’s factory.
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Warranty Chapter 5: Parts List NOTES: TRANS l LIFT Page 5 - 4 Resident Stand Assist Service Manual (man173)
• Product number • Serial number • Part number(s) Hill-Rom also provides a fax number to promptly order parts, request part prices and availability, or follow up on a service order. The fax number is (812) 934-8472. TRANS l LIFT...
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RMA packet is included with each order. This packet includes an RMA number, instructions, and a shipping label. If an RMA number is not available, obtain one by phoning Hill-Rom Technical Support at (800) 445-3720. TRANS l LIFT...
In some cases, the invoice accompanying the parts will show the full selling price (only for Hill-Rom’s internal use). Do not confuse this price with your price. Do not return any parts without an RMA number. When parts/products have been requested to be returned, Hill-Rom will include an RMA packet with the parts/products shipment.
Recommended Spare Parts Chapter 5: Parts List Recommended Spare Parts See table 5-1 on page 5-8 for a recommended spare parts list to service five units or more. Table 5-1. Recommended Spare Parts Part Number Quantity Description 100-008-0033 Stand assist sling assembly 030-019-0104 Hand set 030-014-0010...
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Recommended Spare Parts Chapter 5: Parts List NOTES: TRANS l LIFT Resident Stand Assist Service Manual (man173) Page 5 - 9...
TRANS•LIFT Resident Stand Assist—P444A Chapter 5: Parts List TRANS•LIFT Resident Stand Assist—P444A Figure 5-2. TRANS•LIFT Resident Stand Assist—P444A m173_002 TRANS l LIFT Page 5 - 10 Resident Stand Assist Service Manual (man173)
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TRANS•LIFT Resident Stand Assist—P444A Chapter 5: Parts List Table 5-2. TRANS•LIFT Resident Stand Assist—P444A Item Number Part Number Quantity Description 100-008-0038 Non-slip, tape cover 100-007-0038 Non-slip tape 433-010-0015 Base assembly 060-001-0513 Label, pedal, spreader 001-007-0010 Plug, square 1 1/4" cap 001-022-0048 Washer, flat 1/2"...
Base Assembly Chapter 5: Parts List Base Assembly Figure 5-3. Base Assembly m173_001 TRANS l LIFT Page 5 - 12 Resident Stand Assist Service Manual (man173)
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Base Assembly Chapter 5: Parts List Table 5-3. Base Assembly Item Number Part Number Quantity Description 001-002-0025 Pin, roll, 1/4" 433-010-0017 Pedal subassembly 742-001-0008 Bushing, spreader 650-070-0040 Back support subassembly 330-001-0023 Caster, rear 001-003-0039 Bolt, carriage 001-003-0047 Bolt, shoulder 1/2" x 3" 001-004-0090 Nut, hex 433-010-0016...
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Base Assembly Chapter 5: Parts List NOTES: TRANS l LIFT Page 5 - 14 Resident Stand Assist Service Manual (man173)
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Chapter 6 General Procedures Chapter Contents Cleaning and Care..........6 - 3 General Cleaning .
Cleaning and Care Chapter 6: General Procedures Cleaning and Care WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. WARNING: Adhere to the “Infection Control Policies and Procedures” outlined in the Safety Coordinator Reference Guide .
Cleaning and Care Chapter 6: General Procedures Disinfection Dilute disinfectants and germicides as specified on the manufacturer’s label. Stand Assist Sling Cleaning 1. Clean the TRANS•LIFT Resident Stand Assist sling using normal laundry procedures, mild detergents, and equipment. 2. Do not use chlorine based cleaning products or bleaches on the TRANS•LIFT Resident Stand Assist sling.
Lubrication Requirements Chapter 6: General Procedures Lubrication Requirements WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. Oilite bearings and bushings are utilized in several places on the system. By retaining oil, the pores give a self-lubricating quality to the bearings and bushings.
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance WARNING: Only facility-authorized maintenance personnel should perform preventive maintenance on the TRANS•LIFT Resident Stand Assist. Preventive maintenance performed by unauthorized personnel could result in personal injury or equipment damage. The TRANS•LIFT Resident Stand Assist requires an effective maintenance program.
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Schedule Table 6-1. Preventive Maintenance Schedule) Function Procedure Sling assembly Check the condition of the stand assist sling prior to each use. Inspect the integrity of the straps prior to each use. Replace the stand assist sling after 20 machine washings or 6 months of regular use, whichever comes first.
Preventive Maintenance Chapter 6: General Procedures Preventive Maintenance Checklist Table 6-2. Preventive Maintenance Checklist Date Function Sling assembly Hand set Lift limits Emergency stop button Actuator down release Frame Lift arm bolts and elastic stop nuts Front casters Rear casters Rear caster braking Leg spreader Overall appearance...
Tool and Supply Requirements Chapter 6: General Procedures Tool and Supply Requirements The following tools are required to service the TRANS•LIFT Resident Stand Assist. • Screwdriver • Phillips head screwdriver • 3/8" open end wrench • Socket wrench set • Hammer and pick •...
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Tool and Supply Requirements Chapter 6: General Procedures NOTES: TRANS l LIFT Page 6 - 10 Resident Stand Assist Service Manual (man173)
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Chapter 7 Accessories Chapter Contents The TRANS•LIFT Resident Stand Assist has no accessories. TRANS l LIFT Resident Stand Assist Service Manual (man173) Page 7 - 1...
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Chapter 7: Accessories NOTES: TRANS l LIFT Page 7 - 2 Resident Stand Assist Service Manual (man173)
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