Thermo King Precedent C-600M Installation Manual
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Thermo King Precedent C-600M Installation Manual

Multi-temperature systems for trailers
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Installation Manual
Trailer Edition
Precedent™ ™
Multi-Temperature Systems
I I n n s s t t a a l l l l a a t t i i o o n n M M a a n n u u a a l l ( ( A A ) )
C-600M, S-610M and S-610DE Host Unit Installation
May 2021
T T K K 5 5 5 5 7 7 4 4 5 5 - - 2 2 - - I I M M - - E E N N
Revision G

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Summary of Contents for Thermo King Precedent C-600M

  • Page 1 Installation Manual Trailer Edition Precedent™ ™ Multi-Temperature Systems I I n n s s t t a a l l l l a a t t i i o o n n M M a a n n u u a a l l ( ( A A ) ) C-600M, S-610M and S-610DE Host Unit Installation Revision G T T K K 5 5 5 5 7 7 4 4 5 5 - - 2 2 - - I I M M - - E E N N...

  • Page 2: I I N N S S T T A A L L L L I I N N G G T T O O P P C C O O V V E E R R S S A A N N D D B B O O T T T T O O M M P P A A N N - - T T R R A A I I L L E E R R A A P P P P L L I I C C A A T T I I O O N N S

    This manual is published for informational purposes only. Thermo King makes no representations warranties express or implied, with respect to the information recommendations and descriptions contained herein. Information provided should not be regarded as all-inclusive or covering all contingencies. If further information is required, Thermo King Corporation Service Department should be consulted.

  • Page 3: Table Of Contents

    Table of Contents S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s ................................5 5 Danger, Warning, Caution, and Notice .

  • Page 4: I I N N S S T T A A L L L L A A T T I I O O N N C C O O M M P P O O N N E E N N T T S S - - T T R R A A I I L L E E R R A A P P P P L L I I C C A A T T I I O O N N S

    T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s “Solid State” Ultrasonic Fuel Level Sensor (UFLS) ..........36 Interconnect Harness Installation and Routing.

  • Page 5: Danger, Warning, Caution, And Notice

    Safety Precautions Danger, Warning, Caution, and Notice Thermo King recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper installation of this unit depend upon the strict observance of these precautions.

  • Page 6: Battery Installation And Cable Routing

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s D D A A N N G G E E R R R R i i s s k k o o f f I I n n j j u u r r y y ! ! K K e e e e p p y y o o u u r r h h a a n n d d s s , , c c l l o o t t h h i i n n g g , , a a n n d d t t o o o o l l s s c c l l e e a a r r o o f f f f a a n n s s a a n n d d / / o o r r b b e e l l t t s s w w h h e e n n w w o o r r k k i i n n g g o o n n a a u u n n i i t t t t h h a a t t i i s s r r u u n n n n i i n n g g o o r r w w h h e e n n o o p p e e n n i i n n g g o o r r c c l l o o s s i i n n g g c c o o m m p p r r e e s s s s o o r r s s e e r r v v i i c c e e v v a a l l v v e e s s .

  • Page 7: Refrigerant Hazards

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s W W A A R R N N I I N N G G F F i i r r e e H H a a z z a a r r d d ! ! D D o o n n o o t t a a t t t t a a c c h h f f u u e e l l l l i i n n e e s s t t o o b b a a t t t t e e r r y y c c a a b b l l e e s s o o r r e e l l e e c c t t r r i i c c a a l l h h a a r r n n e e s s s s e e s s .

  • Page 8: I I N N S S T T A A L L L L I I N N G G P P O O W W E E R R R R E E C C E E P P T T A A C C L L E E ( ( S S M M A A R R T T P P O O W W E E R R O O P P T T I I O O N N ) ) - - T T R R A A I I L L E E R R A A P P P P L L I I C C A A T T I I O O N N S

    S S a a f f e e t t y y P P r r e e c c a a u u t t i i o o n n s s • I I n n h h a a l l a a t t i i o o n n : : Move victim to fresh air and use CPR (cardio pulmonary resuscitation) or mouth-to-mouth resuscitation to restore breathing, if necessary.

  • Page 9: Swing Radius And King Pin Requirements

    Trailer Requirements Swing Radius and King Pin Requirements N N O O T T I I C C E E E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! T T h h e e m m i i n n i i m m u u m m c c l l e e a a r r a a n n c c e e r r e e q q u u i i r r e e d d f f o o r r t t h h e e s s w w i i n n g g r r a a d d i i u u s s m m u u s s t t b b e e 1 1 3 3 0 0 6 6 .

  • Page 10: Evaporator Opening Requirements

    N N o o t t e e : : The Precedent unit is 152.4 mm (6.00 in.) wider than the SB. Verify adequate clearance is available for trailer fresh air exchange doors, if applicable. Thermo King fresh air exchange option 070026 is also available.
  • Page 11 T T r r a a i i l l e e r r R R e e q q u u i i r r e e m m e e n n t t s s TK 55745-2-IM-EN...

  • Page 12: Mounting Hardware Requirements

    T T r r a a i i l l e e r r R R e e q q u u i i r r e e m m e e n n t t s s Mounting Hardware Requirements Unit Mounting Bolts D D A A N N G G E E R R R R i i s s k k o o f f I I n n j j u u r r y y ! !
  • Page 13 T T r r a a i i l l e e r r R R e e q q u u i i r r e e m m e e n n t t s s Minimum 57.20 mm (2.25 in.) Maximum 69.85 mm...
  • Page 14 Unit Dimensions I I m m p p o o r r t t a a n n t t : : Adequate clearance must be provided to allow for routine service and maintenance of the Thermo King unit. TK 55745-2-IM-EN...

  • Page 15: U U N N I I T T D D I I M M E E N N S S I I O O N N S

    U U n n i i t t D D i i m m e e n n s s i i o o n n s s TK 55745-2-IM-EN...
  • Page 16 U U n n i i t t D D i i m m e e n n s s i i o o n n s s TK 55745-2-IM-EN...
  • Page 17 U U n n i i t t D D i i m m e e n n s s i i o o n n s s TK 55745-2-IM-EN...
  • Page 18 Unit Weight Approximate Weight — Precedent Multi-Temperature Units: C-600M 864 kg (1905 lbs.) with SmartPower™ 12 HP/230V 968 kg (2133 lbs.) with SmartPower™ 12 HP/460V 982 kg (2166 lbs.) with SmartPower™ 19 HP/460V 982 kg (2166 lbs.) S-610M 881 kg (1942 lbs.) with SmartPower™...
  • Page 19 Fuel Tank Mounting D D A A N N G G E E R R R R i i s s k k o o f f I I n n j j u u r r y y ! ! A A n n i i m m p p r r o o p p e e r r l l y y i i n n s s t t a a l l l l e e d d f f u u e e l l t t a a n n k k c c o o u u l l d d l l e e a a d d t t o o s s e e r r i i o o u u s s i i n n j j u u r r y y o o r r d d e e a a t t h h .
  • Page 20 The battery must be suitable for deep cycling, heavy duty and rated with a minimum of 95 amp/hr. N N o o t t e e : : See the following table for Thermo King approved batteries. BATTERY APPLICATION TABLE...
  • Page 21 Lifting Bar Dimensions W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! T T h h e e r r m m o o K K i i n n g g r r e e q q u u i i r r e e s s a a 2 2 p p o o i i n n t t l l i i f f t t i i n n g g b b a a r r t t o o s s a a f f e e l l y y l l i i f f t t a a n n d d i i n n s s t t a a l l l l u u n n i i t t s s .

  • Page 22: L L I I F F T T I I N N G G B B A A R R D D I I M M E E N N S S I I O O N N S

    Forged Eyebolts N N o o t t e e : : These instructions are provided for fabricating the lifting bar used to install Precedent units. Thermo King is not the manufacturer of the lifting bar and is not responsible for material used or failure of this lifting device.
  • Page 23 Required Tools for Installation 1. Safety Glasses 2. Drill 3. Drill Bits 4. Tape Measure 5. Mechanics Tools 6. Lifting Bar 7. Work Platform (Recommended) 8. Torque Wrench 9. Forged Eyebolts (5/8–11) N N o o t t e e : : Equipment such as scales, gauges, refrigerant leak detectors, and torque wrenches should be in good working condition and routinely calibrated to assure accurate readings.
  • Page 24 Installation Components – Trailer Applications TK 55745-2-IM-EN...
  • Page 25 Unpacking Unit W W A A R R N N I I N N G G R R i i s s k k o o f f I I n n j j u u r r y y ! ! T T h h e e r r m m o o K K i i n n g g r r e e q q u u i i r r e e s s a a 2 2 p p o o i i n n t t l l i i f f t t i i n n g g b b a a r r t t o o s s a a f f e e l l y y l l i i f f t t a a n n d d i i n n s s t t a a l l l l u u n n i i t t s s .
  • Page 26 Installing the Heat Shield I I n n s s t t a a l l l l a a t t i i o o n n P P r r o o c c e e d d u u r r e e s s N N o o t t e e : : Heat shield and screws can be found loosely attached to the rear of the unit with band wraps.

  • Page 27: Unit Installation

    Installing the Unit W W A A R R N N I I N N G G E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e a a n n d d R R i i s s k k o o f f I I n n j j u u r r y y ! ! D D o o n n o o t t u u s s e e a a f f o o r r k k l l i i f f t t t t o o i i n n s s t t a a l l l l t t h h e e u u n n i i t t .
  • Page 28 I I n n s s t t a a l l l l i i n n g g t t h h e e U U n n i i t t TK 55745-2-IM-EN...

  • Page 29: Evaporator Drain And Overflow Hose Installation

    Installing Drain Hoses and Coolant Overflow Hose – Trailer Applications Evaporator Drain and Overflow Hose Installation 1. Evaporator drain hoses should run straight down the trailer wall from each side of the unit with no kinks or bends. 2. Cut off excess hose and attach check valves with supplied band wraps. 3.

  • Page 30: C-Series Units Only

    D D o o n n o o t t r r o o u u t t e e f f u u e e l l l l i i n n e e s s w w i i t t h h b b a a t t t t e e r r y y c c a a b b l l e e s s o o r r e e l l e e c c t t r r i i c c a a l l w w i i r r e e s s , , a a s s t t h h i i s s c c o o u u l l d d c c a a u u s s e e a a f f i i r r e e . . I I m m p p o o r r t t a a n n t t : : Using the wrong fuel system fittings may void your engine warranty! All Thermo King supplied fuel line fittings (except fuel line connector) are nickel plated brass or stainless steel for Precedent units.
  • Page 31 I I n n s s t t a a l l l l i i n n g g F F u u e e l l L L i i n n e e s s Figure 1. Trailer and TOFC Applications with 3/8” Supply and 3/8” Return Lines TK 55745-2-IM-EN...

  • Page 32: S-Series Units Only (All Applications)

    I I n n s s t t a a l l l l i i n n g g F F u u e e l l L L i i n n e e s s S-Series Units Only (all applications) Without Optional Fuel Heater D D E E T T A A I I L L I I - Fuel lines should be routed in a protective housing with no kinks or sharp bends.
  • Page 33 I I n n s s t t a a l l l l i i n n g g F F u u e e l l L L i i n n e e s s Figure 2. S-Series Without Optional Fuel Heater Shown RETURN SUPPLY 3/8”...

  • Page 34: With Optional Fuel Heater

    I I n n s s t t a a l l l l i i n n g g F F u u e e l l L L i i n n e e s s With Optional Fuel Heater D D E E T T A A I I L L I I - Fuel lines should be routed in a protective housing with no kinks or sharp bends.
  • Page 35 I I n n s s t t a a l l l l i i n n g g F F u u e e l l L L i i n n e e s s Figure 3. S-Series With Optional Fuel Heater Shown OPTIONAL FUEL HEATER RETURN...

  • Page 36: Solid State" Ultrasonic Fuel Level Sensor (Ufls)

    Installing UFLS Harness – Trailer Applications “Solid State” Ultrasonic Fuel Level Sensor (UFLS) I I m m p p o o r r t t a a n n t t : : All electrical connections of the UFLS harness must be made with the supplied crimp and solder style connectors with separate heat shrink tubing.
  • Page 37 I I n n s s t t a a l l l l i i n n g g U U F F L L S S H H a a r r n n e e s s s s – – T T r r a a i i l l e e r r A A p p p p l l i i c c a a t t i i o o n n s s TK 55745-2-IM-EN...
  • Page 38 Installing Power Receptacle (SmartPower Option) – Trailer Applications P P o o w w e e r r R R e e c c e e p p t t a a c c l l e e I I n n s s t t a a l l l l a a t t i i o o n n D D A A N N G G E E R R H H a a z z a a r r d d o o u u s s V V o o l l t t a a g g e e ! ! R R i i s s k k o o f f f f a a t t a a l l i i n n j j u u r r y y f f r r o o m m e e l l e e c c t t r r i i c c s s h h o o c c k k s s ! ! P P r r e e c c e e d d e e n n t t S S m m a a r r t t P P o o w w e e r r u u n n i i t t s s w w i i t t h h t t h h e e r r e e m m o o t t e e p p o o w w e e r r r r e e c c e e p p t t a a c c l l e e o o p p t t i i o o n n...
  • Page 39 Installing LED Clearance Lighting (Option) – Trailer Applications I I n n s s t t a a l l l l a a t t i i o o n n Locate the following: • LED extension harness bundled and secured under the unit. •...
  • Page 40 . . N N o o t t e e : : Thermo King units are designed for one 12 volt, group 31 battery. The battery must be suitable for deep cycling, heavy duty, and rated with a minimum of 95 amp/hr.
  • Page 41 I I n n s s t t a a l l l l i i n n g g B B a a t t t t e e r r y y TK 55745-2-IM-EN...
  • Page 42 Installing Top Covers and Bottom Pan – Trailer Applications I I m m p p o o r r t t a a n n t t F F a a i i r r i i n n g g I I n n f f o o r r m m a a t t i i o o n n N N o o t t e e : : The top fairing increase the height of the unit by approximately 76 mm (3.00 in.).
  • Page 43 I I n n s s t t a a l l l l i i n n g g T T o o p p C C o o v v e e r r s s a a n n d d B B o o t t t t o o m m P P a a n n – – T T r r a a i i l l e e r r A A p p p p l l i i c c a a t t i i o o n n s s TK 55745-2-IM-EN...

  • Page 44: C-600M , S-610M And S-610De (3 Zone) Units

    Important Information – Completing The Installation C-600M , S-610M and S-610DE (3 Zone) Units N N O O T T I I C C E E E E q q u u i i p p m m e e n n t t D D a a m m a a g g e e ! ! S S e e v v e e r r e e c c o o m m p p r r e e s s s s o o r r d d a a m m a a g g e e w w i i l l l l r r e e s s u u l l t t f f r r o o m m o o p p e e r r a a t t i i n n g g t t h h e e P P r r e e c c e e d d e e n n t t M M u u l l t t i i - - T T e e m m p p e e r r a a t t u u r r e e h h o o s s t t u u n n i i t t b b e e f f o o r r e e c c o o m m p p l l e e t t i i n n g g t t h h e e e e n n t t i i r r e e i i n n s s t t a a l l l l a a t t i i o o n n w w h h i i c c h h i i n n c c l l u u d d e e s s : : i i n n s s t t a a l l l l i i n n g g a a l l l l c c o o m m p p o o n n e e n n t t s s , , r r e e l l e e a a s s i i n n g g / / r r e e c c o o v v e e r r i i n n g g h h o o l l d d i i n n g g c c h h a a r r g g e e s s , , c c o o n n n n e e c c t t i i n n g g t t h h e e r r e e f f r r i i g g e e r r a a t t i i o o n n l l i i n n e e s s , , l l e e a a k k t t e e s s t t i i n n g g , , e e v v a a c c u u a a t t i i o o n n , , c c l l e e a a n n - - u u p p , , a a n n d d c c h h a a r r g g i i n n g g t t h h e e s s y y s s t t e e m m w w i i t t h h...
  • Page 45 N N o o t t e e s s TK 55745-2-IM-EN...
  • Page 46 N N o o t t e e s s TK 55745-2-IM-EN...
  • Page 47 N N o o t t e e s s TK 55745-2-IM-EN...
  • Page 48 1938. For more information, visit www.thermoking.com or www.tranetechnologies.com. Thermo King has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.

This manual is also suitable for:

Precedent s-610mPrecedent s-610de

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