Applications; Personnel Requirements; Safety; Certifications / Approvals - Bartec PSB Design Manual

Self-regulating trace heating systems for hazloc / industrial applications
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Applications

Trace heating compensates for the heat loss through the thermal insula-
tion to maintain the pipe and fluid at temperatures above the freezing or
solidification point in systems that are expected to have stagnant fluids for
prolonged durations.
Freeze protection:
Water, and fluids containing significant water, expand as they freeze.
This expansion can cause the pipe to be blocked or break leading to:
Economic losses: A frozen water pipe leading to a critical process
like a frozen pipe in a waste water treatment plant or cooling tower
can shut down the operation causing high economic losses.
Safety issues: A frozen pipe to safety showers can jeopardize
personnel safety in the event of hazardous chemical exposure.
Temperature maintenance:
A process temperature maintenance system can maintain the tem-
perature of the fluid in a pipe to the desired level over a broad range
of temperatures.
Maintaining liquids within the specified temperature range allows you
to cost-effectively transport the fluids from one location to another,
operate your processes at maximum efficiencies, and safely start/shut
down your operations.

Personnel requirements

The personnel executing installation and maintenance tasks must have
acquired the skills and specialized knowledge relating to the types of
protection and types of devices concerned. At least, the personnel must
have:
a general understanding of the relevant electrical engineering
a practical understanding of the principles and techniques of explo-
sion protection
a working knowledge and understanding of the relevant standards
of explosion protection
a basic knowledge of quality assurance, including the principles of
auditing documentation, traceability of measurements and calibration
of measurement instruments.

Technical data

PSB
Max. exposure temperature
65 °C
power on
Max. withstand temperature
85 °C
power off
Min. operation temperature -40 °C
Min. installation temperature -55 °C
Operating voltage max. 254 Vac
Heat output
10 to 33 W/m
1
Braid resistance < 18.2 Ω/km
Protection classification
Temperature classes
T5, T6
2
Minimum bending radius 25 mm
nominal heat output at 10 °C
1
according to IEC/IEEE 60079-30-1:2015, refer to page 7 for further information
2
01-5800-7N0012/-
05/2019-EHT-432712
MSB
110 °C
130 °C
-40 °C
-50 °C
max. 254 Vac
10 to 40 W/m
< 18.2 Ω/km
II 2G Ex e IIC T5,
II 2G Ex e IIC 150 °C (T3),
T6 Gb
T4 Gb
II 2D Ex tb IIIC T95 °C,
II 2D Ex tb IIIC T150 °C,
T 80 °C Db
T130 °C Db
T3, T4
25 mm
Notice Technical data subject to change without notice.
No claims for damage arising from alternations, errors or misprints shall be allowed.

Safety

For safe installation and operation of BARTEC Self regulating trace
heating systems the technical requirements and instructions given in
this manual must be followed.
WARNING
Risk of fire or electrical shock. Follow these guidelines to avoid
personal injury or material damage.
All electrical systems and installations must comply with BARTEC
GmbH requirements and be installed in accordance with the relevant
electrical codes and any other applicable national and local codes.
BARTEC GmbH and many international electrical and safety codes
require ground fault protection to be provided for all trace heating
circuits.
Install the trace heater circuit carefully.
Use the trace heater in accordance with the intended purpose and
strictly comply with the operational data specified in section Tech-
nical Data.
The bending radius of the trace heater must be at least 25 mm (for
HTSB 35 mm). Do not bend on the narrow axis.
To avoid short circuits, do not connect the trace heater bus wires
together.
Keep all components and the trace heaters dry before and during
installation.
Each heating circuit must be marked with electrical warning labels.
Keep these instructions for future reference. If applicable, leave
them with the end user.
De-energize before installation or servicing.
Use only original BARTEC accessories.

Certifications / Approvals

(see BARTEC website for additional information)
HSB
120 °C
200 °C
-60 °C
-60 °C
max. 254 Vac
10 to 60 W/m
< 18.2 Ω/km
II 2G Ex e IIC 200 °C (T2),
T3, T4 Gb
II 2D Ex tb IIIC T200 °C,
T195 °C, T130 °C Db
T2, T3, T4
25 mm
KEMA 08 ATEX 0111 X
PSB
IECEx KEM 09.0084X
KEMA 08 ATEX 0110 X
HSB/MSB
IECEx KEM 09.0083X
Sira 10 ATEX 3268
HTSB
IECEx SIR 16.0035
HTSB
250 °C
250 °C
-65 °C
-40 °C
max. 277 Vac
15 to 75 W/m
< 18.2 Ω/km
II 2G Ex e IIC T2, T3 Gb
II 2D Ex t IIIC T200 °C,
T300 °C IP 6x Db
T2, T3
35 mm
Page 5 / 46

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