Ozotech EOG Installation And Service Manual

Enhanced oxidation generator

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OzotechEOG
Enhanced Oxidation Generator
Installation and Service Manual
M43-31506

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Summary of Contents for Ozotech EOG

  • Page 1 OzotechEOG Enhanced Oxidation Generator Installation and Service Manual M43-31506...
  • Page 2: Table Of Contents

    Table of Contents Limited Warranty Service Returns Caution Installation and Operation 4.1 Operating Environment 4.2 Installation 5 - 6 4.3 Operation Maintenance 5.1 Ozone Generator Maintenance 9 -11 5.2 Timer Service Reset Instructions 11-12 Spare/Replacement Parts Specifications Component Replacement Troubleshooting Guide 10.0 Illustrations Figure 1.
  • Page 3: Limited Warranty

    1.0 Limited Warranty Ozotech, Inc., warrants the OzotechEOG series ozone generators to be free from defects in parts and workmanship for (12) months from date of invoice, under conditions of normal use. The corona discharge (CD) cell is warrantied against catastrophic electrical failure for 3 years from date of invoice.
  • Page 4: Service Returns

    ✓ It is recommended that you ship with a reputable and reliable shipping company, and that the contents of the package are insured. Ozotech, Inc. accepts no responsibility for damage or loss of equipment in transit. ALL FREIGHT CHARGES INTO THE FACTORY MUST BE PREPAID. If the...
  • Page 5: Caution

    Do not use an extension cord to supply power to this equipment. * Ozotech, Inc., assumes no liability for damages or injuries incurred by misuse of this product.
  • Page 6: Installation And Operation

    4.0 Installation and Operation Your generator requires special operating conditions in order to maintain performance and reliability. Your ozone generator is designed to be operated under a negative pressure situation. Warranty coverage of your equipment is contingent upon strict compliance with the operating conditions specified in this manual.
  • Page 7: Installation

    4.2 Installation 1. Mount the OzotechEOG to the Clack® control valve. A #2 Philips screwdriver will be required. a. Install clamp ring into OzotechEOG backplate receiver. b. Install port clip into OzotechEOG backplate receiver. c. Loosen clamp screw, slide clamp over valve injector cap. Rotate OzotechEOG counterclockwise to secure port clip.
  • Page 8 4.2 Installation Continued 4. Secure red wire into RLY 1 terminal, and black wire into +COM terminal on Clack® control board. 5. Replace control valve front cover. 6. Plug the supplied wall transformer into a wall outlet. Plug the male DC plug into the female DC jack located at the back of the OzotechEOG.
  • Page 9: Operation

    4.3 Operation The OzotechEOG will automatically turn on and off by the Clack® control PCB defined timing schedule. The OzotechEOG control board utilizes an on-board diagnostic LED light to convey real-time performance status of the unit. The control board within the OzotechEOG has several inputs and outputs.
  • Page 10 4.3 Operation Continued Control Input: The OzotechEOG PCB is activated to produce ozone when a pilot input signal is applied across “+” & “pilot” terminals. Auxiliary Output Functions: The NO/NC auxiliary outputs have a 3 second off-delay, after the pilot signal is shut off. These outputs are capable of outputting a maximum of 60mA @ 70°F and are intended to be used as a control circuit only.
  • Page 11: Maintenance

    5.1 Ozone Generator Maintenance Frequency of Maintenance: Every 12 months, more frequently in high humidity areas. Perform the following CD cell cleaning procedure: Note: A CD cell cleaning kit may be purchased from Ozotech, Inc. Reference section 6.0 for more information.
  • Page 12 5.1 Ozone Generator Maintenance Cont. *CAUTION: UNPLUG POWER SUPPLY TO OzotechEOG BEFORE PERFORMING SERVICE* 1. With the front cover removed, remove the CD cell from the ozone generator: a. Disconnect the red spade terminal connector from the CD cell connection terminal. b.
  • Page 13: Timer Service Reset Instructions

    6. Replace any in-line and brine elbow check valves. 5.2 Maintenance Timer Service Reset Instructions: Normally the EOG II controller board will signal cell maintenance is due by changing the LED indicator light to an orange color, once service has been performed then the timer will be reset simply by pressing the “Alarm Reset”...
  • Page 14 Follow these instructions to do the reset: 1. Disconnect power from EOG II. 2. Press and hold reset button while repowering EOG II. 3. Pulsing orange LED will indicate timer rest function is active.* Press reset button again to complete reset. LED will pulse green when finished.
  • Page 15: Spare/Replacement Parts

    6.0 Spare/Replacement Parts Part # Description 33218 Replacement CD cell, w/tubing 47035 Ozone resistant in-line check valve* (1) 40080-03 Wall transformer, 120/240VAC to 12VDC regulated (domestic customers only) 47044-1 CD cell maintenance kit * Denotes recommended spare maintenance parts with initial purchase.
  • Page 16: Specifications

    7.0 Specifications Input Power Requirements: Operating Voltage: 12VDC via 120/240VAC 50/60Hz switching power supply Power Consumption: 600mA @ 12VDC (7.2 watts) nominal Size (L x W x H): 6.8” x 4.4” 5.4” Shipping Weight: 2 lbs. Ozone Output: 220 mg/hr. Enclosure: ABS 8.0 Component Replacement CD Cell Replacement...
  • Page 17: Troubleshooting Guide

    9.0 Troubleshooting Guide System Possible Cause Solution Unit doesn’t Unit is not connected to power Refer to input power turn on source, or is connected to requirements on pg. 12, and improper power source Figure 1 on pg. 14 for proper electrical connections.
  • Page 18: Illustrations

    10.0 Illustrations Figure 1: OzotechEOG internal layout...
  • Page 19 Maintenance Notes...
  • Page 20 Ozotech, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 ozotech.com...

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