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MasterCool 43060-EV Instructions

MasterCool 43060-EV Instructions

Evap diagnostic smoke machine

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SAFETY:
This user manual should not be used in place of common sense. Use this equipment in a
manner that is specified with the vehicle manufacturer. Understand all the test procedures
before attempting to use this equipment. Follow all safety precautions.
• All diagnostic work should be performed with the engine off.
• Do not leave the vehicle unattended when the equipment is connected or operating.
• This equipment must be connected only to a fully charged 12VDC vehicle battery.
WARNING:
• Do not use any other type of power source to run this equipment.
• Do not use this equipment near a source of spark or ignition.
• Always use this equipment in a well-ventilated area.
• Always wear eye protection and gloves when using this equipment.
SPECIFICATIONS:
• Voltage: 12 VDC
• Input Pressure: Max 100 psi (8.2 bar)
• Output Pressure: 12 – 14 inH2O (30 – 35 mBar)
• Safety Pressure Relief: 120 (±5) psi
• Auto Shut-off: 5 minutes
• Oil Fill Line Indicator: 3.4 oz (100 ml (±10 ml)
• Flow Meter: 0 - 0.040 in. (0 - 1.0 mm)
• Weight: 11.9 lbs (5.4 Kg)
INCLUDED ACCESSORIES:
2
1. Full set of block off caps
2. Exhaust cone
3. Evap schrader valve remover/installer
MACHINE COMPONENTS:
3
4
1
6
7
1. Smoke vapor switch
2. Internal pump switch
3. Smoke indicator light
4. Power source light
5. Internal pump indicator light
6. Compound pressure gauge
EVAP DIAGNOSTIC SMOKE MACHINE INSTRUCTIONS
• Power Consumption: Max 6.5 Amps
• Operating Temperature: 0 °F to 140°F (-17°C to 60°C )
• Operating Humidity: No Restrictions
• Operating Altitude: No Restrictions
• Vapor Output Hose: 10 feet
• Power Cable: 10 feet
• Pressure Supply: Air/Inert gas/Pump
• Dimensions: 11.8 x 8.1 x 11 in (300 x 205 x 280 mm)
6
1
5
4
3
4. Evap service port adapter hose (green cap)
5. High intensity smoke illuminating battery powered flashlight
6. 8 oz smoke producing fluid
2
5
8
10
7. Flow meter with control knob
8. Oil fill
9. Smoke hose fitting & smoke hose cap fitting
10. Shop air/inert gas inlet
11. Maximum oil level
12. 12 VDC power cord connection
9
11
12
1

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Summary of Contents for MasterCool 43060-EV

  • Page 1 EVAP DIAGNOSTIC SMOKE MACHINE INSTRUCTIONS SAFETY: This user manual should not be used in place of common sense. Use this equipment in a manner that is specified with the vehicle manufacturer. Understand all the test procedures before attempting to use this equipment. Follow all safety precautions. •...
  • Page 2 APPLICATION GUIDE: Leaks Evap      Vacuum           Exhaust/Sensors      Intake/Sensors      Windows/Sunroof/Cabin      Manifolds  ...
  • Page 3 4. Use the SMOKE to find the leak. 5. Repair and re-test until no more leaks are found. DIAGNOSIS: EVAP Leaks: 1. Verify that a leak is present using the Leak Decay Test with the Internal Pump or Air/Inert Gas. 2.
  • Page 4 Poor Smoke Density or Volume • Insufficient smoke producing fluid: Refill • Flow control valve is partially closed • Smoke output hose is kinked For parts or service contact the service department: 1-888-825-6989 WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov 43060-EV-INST...