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MasterCool 43060-TB Instructions

Turbo/intake diagnostic smoke machine

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SAFETY:
This user manual should not be used in place of common sense. Use this equipment in a
manner that is specified with the vehicle manufacturer. Understand all the test procedures
before attempting to use this equipment. Follow all safety precautions.
• All diagnostic work should be performed with the engine off.
• Do not leave the vehicle unattended when the equipment is connected or operating.
• This equipment must be connected only to a fully charged 12VDC vehicle battery.
WARNING:
• Do not use any other type of power source to run this equipment.
• Do not use this equipment near a source of spark or ignition.
• Always use this equipment in a well-ventilated area.
• Always wear eye protection and gloves when using this equipment.
SPECIFICATIONS:
• Voltage: 12 VDC
• Input Pressure: Max 100 psi (8.2 bar)
• Output Pressure: Internal Pump Max 22 psi (150 kPa),
External Pressure Source Max 28 psi (190 kPa)
• Safety Pressure Relief: 120 (±5) psi
• Oil Fill Line Indicator: 3.4 oz (100 ml (±10 ml)
• Flow Meter: 0 - 0.040 in. (0 - 1.0 mm)
• Power Consumption: Max 6.5 Amps
INCLUDED ACCESSORIES:
5
2
1. Full set of block off caps
2. Exhaust cone
3. Inflatable intake bladder
MACHINE COMPONENTS:
3
4
1
7
6
8
1. Smoke vapor switch
2. Internal pump switch
3. Smoke indicator light
4. Power source light
5. Internal pump indicator light
6. Pressure gauge
7. Pressure regulator
TURBO/INTAKE DIAGNOSTIC SMOKE MACHINE INSTRUCTIONS
• Operating Temperature: 0 °F to 140°F (-17°C to 60°C )
• Operating Humidity: No Restrictions
• Operating Altitude: No Restrictions
• Vapor Output Hose: 10 feet
• Power Cable: 10 feet
• Pressure Supply: Air/Inert gas/Pump
• Dimensions: 11.8 x 8.1 x 11 in (300 x 205 x 280 mm)
• Weight: 11.5 lbs (5.2 Kg)
1
4
3
4. High intensity smoke illuminating battery powered flashlight
5. 8 oz smoke producing fluid
2
5
9
10
12
11
13
8. Flow meter with control knob
9. Oil fill
10. Smoke hose fitting & smoke hose cap fitting
11. Shop air/inert gas inlet
12. Maximum oil level
13. 12 VDC power cord connection
1

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Summary of Contents for MasterCool 43060-TB

  • Page 1 TURBO/INTAKE DIAGNOSTIC SMOKE MACHINE INSTRUCTIONS SAFETY: This user manual should not be used in place of common sense. Use this equipment in a manner that is specified with the vehicle manufacturer. Understand all the test procedures before attempting to use this equipment. Follow all safety precautions. •...
  • Page 2 APPLICATION GUIDE: Leaks Vacuum           Exhaust/Sensors      Intake/Sensors      Windows/Sunroof/      Cabin Manifolds      Turbochargers ...
  • Page 3 Smoke: 1. To pressurize a system with smoke. Use one of the two air sources, Internal Pump or Air/Inert Gas. 2. Press the SMOKE button and the unit will produce smoke. To stop the production of smoke, press the SMOKE button again. Finding Leaks: 1.
  • Page 4 Poor Smoke Density or Volume • Insufficient smoke producing fluid: Refill • Flow control valve is partially closed • Smoke output hose is kinked For parts or service contact the service department: 1-888-825-6989 WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov 43060-TB-INST...