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SAFETY:
This user manual should not be used in place of common sense. Use this equipment in a
manner that is specified with the vehicle manufacturer. Understand all the test procedures
before attempting to use this equipment. Follow all safety precautions.
• All diagnostic work should be performed with the engine off.
• Do not leave the vehicle unattended when the equipment is connected or operating.
• This equipment must be connected only to a fully charged 12VDC vehicle battery.
WARNING:
• Do not use any other type of power source to run this equipment.
• Do not use this equipment near a source of spark or ignition.
• Always use this equipment in a well-ventilated area.
• Always wear eye protection and gloves when using this equipment.
SPECIFICATIONS:
• Voltage: 12 VDC
• Input Pressure: Max 100 psi (8.2 bar)
• Output Pressure: Max 28 psi (190 kPa)
• Safety Pressure Relief: 120 (±5) psi
• Oil Fill Line Indicator: 3.4 oz (100 ml (±10 ml)
• Flow Meter: 0 - 0.040 in. (0 - 1.0 mm)
• Power Consumption: Max 6.5 Amps
• Operating Temperature: 0˚F to 140˚F (-17˚C to 60˚C )
INCLUDED ACCESSORIES:
7
1
1. Two large inflatable block-off bladders with safety chains
2. 6" rigid smoke stack ring
3. Pressure sensor port adapter
4. Oxygen sensor port adapter
MACHINE COMPONENTS:
2
1
3
4
5
6
1. Smoke vapor switch
2. Smoke indicator light
3. Power source light
4. Pressure gauge
5. Pressure regulator
6. Flow meter with control knob
HEAVY-DUTY TRUCK DIAGNOSTIC SMOKE MACHINE INSTRUCTIONS
2
4
5
3
6
7
10
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• Operating Humidity: No Restrictions
• Operating Altitude: No Restrictions
• Vapor Output Hose: 10 feet
• Power Cable: 10 feet
• Pressure Supply: Air/Inert gas
• Dimensions: 11.8 x 8.1 x 11 in (300 x 205 x 280 mm)
• Weight: 11.5 lbs (5.2 Kg)
5. Temperature sensor port adapter
6. High intensity smoke illuminating battery powered flashlight
7. 8 oz smoke producing fluid
8
11
7. Oil fill
8. Smoke hose fitting & smoke hose cap fitting
9. Shop air/inert gas inlet
10. Maximum oil level
11. 12 VDC power cord connection
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Summary of Contents for MasterCool 43060-HD
- Page 1 HEAVY-DUTY TRUCK DIAGNOSTIC SMOKE MACHINE INSTRUCTIONS SAFETY: This user manual should not be used in place of common sense. Use this equipment in a manner that is specified with the vehicle manufacturer. Understand all the test procedures before attempting to use this equipment. Follow all safety precautions. •...
- Page 2 APPLICATION GUIDE: Leaks Evap Vacuum Exhaust/Sensors Intake/Sensors Wind and Water Manifolds ...
- Page 3 2. Press the SMOKE button and the unit will produce smoke. To stop the production of smoke, press the SMOKE button again. Finding Leaks: 1. Once the system is pressurized with smoke, use the flashlight from the kit to search for leaks. If a leak is present the smoke will illuminate when the light passes through the smoke.
- Page 4 • Insufficient smoke producing fluid: Refill • Flow control valve is partially closed • Smoke output hose is kinked High Test Pressure Reading Smoke output hose is kinked For parts or service contact the service department: 1-888-825-6989 WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov 43060-HD-INST...