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XtraVac XtraVac860A Manual

Heavy duty double chambers automatic vacuum machine
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XtraVac860A
HEAVY DUTY DOUBLE CHAMBERS
AUTOMATIC VACUUM MACHINE
ISO-9001

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Summary of Contents for XtraVac XtraVac860A

  • Page 1 XtraVac860A HEAVY DUTY DOUBLE CHAMBERS AUTOMATIC VACUUM MACHINE ISO-9001...

  • Page 2: Table Of Contents

    Content Chapter 1：Safety precautions 1.1 Precautions of transportation, installation and packing 1.2 Precautions before and after machine starting Chapter 2：Overall description of the machine 2.1 Features of the machine 2.2 Function of the machine 2.3 Product proper for this machine 2.5 Marking location and content description 2.6 Specification of the machine Chapter 3：Function description of the pushbuttons on...

  • Page 3: Precautions Of Transportation, Installation And Packing

    Chapter 1 Safety precautions 1.1 Precautions of transportation, installation and packing 1.1.1 Preparations before installation 1.1.1.1 Power requirement: Voltage: Look at the nameplate Current: Look at the nameplate Frequency: 50/60Hz Phase: 3Ø 1.1.1.2 Installation requirement 1.1.1.2.1 Prevent to install the machine in the environment full of dust and corrosive atmosphere with acid and alkali.

  • Page 5: Precautions Before And After Machine Starting

    1.1.2 Preparations during transportation 1.1.2.1 The weight of this machine is 350-450kg, so that the loading capacity of any handling device is recommended to be more than 1000kg. If you are not sure of the safe loading capacity, please contact the manufacturer of such handling device. If the situation is clearly understood, don’t try to handle the machine by yourselves.
  • Page 6 1.2.1.4 Check that whether all the safety related devices are normal, and notice that whether anyone within the danger zone. 1.2.1.5 Visual check that whether all mechanical and electric parts are normal, and also notice that whether the surrounding environment is clean. 1.2.1.6 Sequences of power on: 1.2.1.6.1 Turn on the factory power.

  • Page 7: Chapter 2：Overall Description Of The Machine

    Chapter 2：Overall description of the machine 2.1 Features of the machine 2.1.1 The machine main body is made of stainless steel with features of well endurance. Also, it’s flat packing table design make easy loading/unloading and cleaning without space limit. 2.1.2 The machine is provide with two vacuum chambers for one operator.

  • Page 8: Product Proper For This Machine

    2.3 Product proper for this machine 2.3.1 Meat, seafood, agriculture products, dehydrated food, herbs, vegetarian food, pickles and spices. 2.3.2 Electronic components, ironmongery components, medical equipment, clothes, powder and flavoring 2.5 Marking location and content description 2.5.1 Nameplate: stuck on the right/upper side of the machine 2.5.2、CE marking: stuck on the right/upper side of the machine。...

  • Page 9: Specification Of The Machine

    2.6 Specification of the machine Type XtraVac860A Machine dimension 2050 x 1020 x 1050 mm Vacuum chamber 1005 x 840 x 200 mm x 2 dimension Sealing line dimension 860 mm x 4 Optional accessory Nitrogen filling function Machine weight...
  • Page 10 Memory set display (10 sets) Vacuum time display Nitrogen filling time display Sealing time display Cooling time display Memory release key Memory input key Reserved key E-stop key Time increase key Time decrease key 3.1 Memory set display(A): display the current memory set (e.g. ”3” means the 3 set) 3.2 Vacuum time display(B): display the current setting of vacuum time (unit: 1/s)
  • Page 11 3.3 Nitrogen filling time display(C): display the current setting of nitrogen filling time (unit: 1/s) 3.4 Sealing time display(D): display the current setting of sealing time (unit: 0.1/s) 3.5 Cooling time display(E): display the current setting of cooling time (unit: 0.1/s) 3.6 Memory release key(F): press key for modifying memory function 3.7 Memory input key(G): press key for locking memory function 3.8 Reserved key(H): key reserved for further use.

  • Page 12: Chapter 4 Instructions Of Operation, Maintenance And Troubleshooting

    Chapter 4 Instructions of operation, maintenance and troubleshooting 4.1 Operation sequence: 4.1.1 Press power switch, then the indicator of the display screen is lit. 4.1.2 Press “memory release” key, then the display screen starts flashing. 4.1.3 Press “↑” or “↓” to input set number and time. 4.1.4, Then, press “Memory input”...
  • Page 13 4.1.7 Usage of the adjusting valve and FRL 4.1.7.1 Adjusting valve(C10): 1. Connect the air inlet. 2. Pull up the adjusting knob to adjust the required pressure (rotate clockwise to increase the pressure, and counterclockwise to reduce the pressure). Then, push it down.
  • Page 14 Part list Adjusting valve Description(C10) Description(C6) Air inlet Air inlet Pressure gauge Pressure gauge Adjusting knob Adjusting knob Air outlet Oil cup Oil adjusting knob Oil filling hole 4.2 Maintenance: 4.2.1 Cleaning of vacuum chamber 4.2.1.1 If the working process is finished, use clean and wet cloth to wipe the vacuum chamber and sealing set.
  • Page 15 4.2.5 The disposal of discarded material should be in accordance with the local environmental regulations. 4.2.6 Detail drawing of the oil pump 1. Air release hole 2. Oil filling hole 3. Oil sight glass 4. Oil draining hole Troubleshooting Situation Reason Measure Sealing line is not...

  • Page 16: Chapter 5：Related Environment And Accessories Of The Machine

    Chapter 5：Related environment and accessories of the machine 5.1 Accessory: 5.1.1 Standard accessory: 5.1.1.1 Heat-resistance cloth: 1 piece 5.1.1.2 Heating wire: 4 pieces 5.1.2 Optional accessory 5.1.2.1 Nitrogen filling function 5.1.2.2 Nitrogen container: 6000 liters. 5.1.2.3 High pressure hose: inner diameter 7.5 mm 5.1.2.4 Solenoid valve for nitrogen filling: 7 mm 5.2 Airborne noise level: 81 dB(A) 5.3 Storage condition:...
  • Page 19 XtraVac860A - A Spare Parts List Description Component No. NO. Description Component No. Swing bar 002-03-04-005 Bearing. ball and socket 009-12-03-001 Inner Hex. Screw 004-04-01-004 Flat washer 004-06-01-003 Hex. screw 004-04-01-004 Hex. cap nut 004-05-03-003 Crank 005-03-02-001 Axle screw 004-17-01-005...
  • Page 21 XtraVac860A - B Spare Parts List Description Component No. Description Component No. Axle screw 004-17-01-005 Bearing. ball and 009-12-03-001 socket 004-10-01-004 Hex. Screw 004-04-01-004 Hex. Nut 004-05-02-002 Crank 005-03-02-001 Cylinder 007-01-05-001 Spring washer 004-06-02-002 Hex. nut 004-05-02-002 Hex. Nut 004-05-02-002 Bearing.
  • Page 23 XtraVac860A - C Spare Parts List Description Component No. Sealing valve 006-02-02-003 Cylinder control valve 006-02-05-002 F.R.L 007-03-01-001 Oil adjusting knob Oil filling hole Pressure adjusting knob Pressure gauge Fixing nut Fixing support Pressure adjusting knob Adjusting valve 007-02-01-002 Vacuum pump...
  • Page 25 XtraVac860A - D Spare Parts List NO. Description Component No. Hex. screw 004-04-01-008 Moveable wheel 009-06-04-002 Spring washer 004-06-01-006 Hex. Nut 004-05-02-004 Gland 006-14-01-003 Control Box 009-16-01-003 Terminal block 009-14-01-004 Contactor 006-06-03-001 Relay 006-04-01-001 Relay 006-04-01-003 Relay 006-04-01-003 Relay 006-04-01-003...
  • Page 27 XtraVac860A - E Spare Parts List Description Component No. Description Component No. None Round head screw 004-04-03-003 Sealing pad 009-10-05-010 Spring washer 004-06-02-007 Sealing unit 002-02-01-012 Round head screw 004-04-03-005 Air bag cover 004-03-02-007 Air bag 009-18-02-007 Round head screw...
  • Page 29 XtraVac860A - F Spare Parts List Description Component No. Description Component No. Heat-resistance cloth 009-03-02-001 Heating wire 009-03-04-002 fixing support Heating wire 009-03-03-025 Round head screw 004-04-03-003 Round head screw 004-04-03-003 Round head screw 004-04-03-003 Round head screw 004-04-03-003 Round head screw 004-04-03-003...
  • Page 31 XtraVac860A - G Spare Parts List Component No. Description 004-04-04-004 Immerse head screw 006-10-03-001 Panel frame 006-10-02-002 Cover film 006-10-07-002 Aluminum plate 006-10-01-003 004-04-04-003 Single/auto mode switch 009-15-01-001 Vacuum gauge 006-18-04-001 Start/stop button 006-18-04-001 Start button 006-18-04-001 Stop button...

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