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.Read, understand, and follow all instructions in the manual and on the machine before
starting. Keep this manual in a safe place for further and regular reference and for ordering
replacement parts.
.Only allow people who familiar with the instructions to operate the machine. Be sure to
know controls and how to stop the machine quickly.
.Do not put your hands near moving parts.
.Remove all obstacles, which may interfere with the machine functions.
.Clear the work area such as electrical wires, gloves, knives etc.
.Be sure that everyone else is clear of your work area before operating the machine.
.Do not sit nor stand on the machine.
.Be sure turn off the machine after your work is finished. Never leave a running machine
unattended.
.Always disconnect and wait until the machine has cooled before doing any maintenance.
.Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the
machine.
.Please wear security shoes, to avoid injury caused by moving the machine or objects falling
from the machine.
.Never exceed the time limit to seal, which is suggested by the manufacturer. This is to avoid
any damage that may be caused to the sealing bars and to reduce the risk of fire in the
machine.
.Never touch the sealing bars after they have been used, this will avoid corporal burns. Wait a
few minutes to let the machine cool down before touching.
.Make sure the sealing bars are well installed in their "Guide Blocks" before starting package.
.Never incline the machine more than 30 degrees, it may tip over and hurt someone seriously.
This machine should only be operated by personal who can read, understand and respect
warnings and instruction regarding this machine in the owners manual.
Safe Operation Practices
General Operation
Your responsibility

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Summary of Contents for XtraVac 860A8

  • Page 1 Safe Operation Practices General Operation .Read, understand, and follow all instructions in the manual and on the machine before starting. Keep this manual in a safe place for further and regular reference and for ordering replacement parts. .Only allow people who familiar with the instructions to operate the machine. Be sure to know controls and how to stop the machine quickly.
  • Page 2: Table Of Contents

    Content Chapter 1:Safety precautions 1.1 Precautions of transportation, installation and packing 1.2 Precautions before and after machine starting Chapter 2:Overall description of the machine 2.1 Features of the machine 2.2 Function of the machine 2.3 Product proper for this machine 2.4 Marking location and content description 2.5 Specification of the machine Chapter 3:Function description of the pushbuttons on...
  • Page 3 5.3 Storage condition 5.4 Operation environment V1.02...
  • Page 4: Precautions Of Transportation, Installation And Packing

    Chapter 1 Safety precautions 1.1 Precautions of transportation, installation and packing 1.1.1 Preparations before installation 1.1.1.1 Power requirement: Voltage: Look at the nameplate Current: Look at the nameplate Frequency: 50/60Hz Phase: 3Ø 1.1.1.2 Installation requirement 1.1.1.2.1 Prevent to install the machine in the environment full of dust and corrosive atmosphere with acid and alkali.
  • Page 6: Precautions Before And After Machine Starting

    1.1.2 Preparations during transportation 1.1.2.1 The weight of this machine is 350-750kg, so that the loading capacity of any handling device is recommended to be more than 1000kg. If you are not sure of the safe loading capacity, please contact the manufacturer of such handling device. If the situation is clearly understood, don’t try to handle the machine by yourselves.
  • Page 7 1.2.1.4 Check that whether all the safety related devices are normal, and notice that whether anyone within the danger zone. 1.2.1.5 Visual check that whether all mechanical and electric parts are normal, and also notice that whether the surrounding environment is clean. 1.2.1.6 Sequences of power on: 1.2.1.6.1 Turn on the factory power.
  • Page 8: Chapter 2:Overall Description Of The Machine

    Chapter 2:Overall description of the machine 2.1 Features of the machine 2.1.1 The machine main body is made of stainless steel with features of well endurance. Also, it’s flat packing table design make easy loading/unloading and cleaning without space limit. 2.1.2 The machine is providing with two vacuum chambers for one operator.
  • Page 9: Product Proper For This Machine

    2.3 Product proper for this machine 2.3.1 Meat, seafood, agriculture products, dehydrated food, herbs, vegetarian food, pickles and spices. 2.3.2 Electronic components, ironmongery components, medical equipment, clothes, powder and flavoring 2.4 Marking location and content description 2.4.1 Nameplate: stuck on the right/upper side of the machine 2.4.2 Warning sign: stuck on the rear side of the machine...
  • Page 10: Specification Of The Machine

    2.5 Specification of the machine Type XtraVac860A8 Machine dimension 2150 x 1050 x 1150 mm Vacuum chamber dimension 1005 x 840 x 200 mm x 2 Sealing line dimension 860 mm x 4 Optional accessory Nitrogen filling function Machine weight approx. 750kg Motor 7.5kW...
  • Page 11: Chapter 3:Function Description Of The Pushbuttons On The Panel

    Chapter 3:Function description of the pushbuttons on the panel Memory set display (10 sets) Vacuum time display Nitrogen filling time display Sealing time display Cooling time display Memory release key Memory input key Reserved key E-stop key Time increase key Time decrease key Semi Semi-auto function...
  • Page 12 3.1 Memory set display (A): display the current memory set (e.g. ”3” means the 3 set) 3.2 Vacuum time display (B): display the current setting of vacuum time (unit: 1/s) 3.3 Nitrogen filling time display (C): display the current setting of nitrogen filling time (Unit: 1/s) 3.4 Sealing time display (D): display the current setting of sealing time (unit: 0.1/s) 3.5 Cooling time display (E): display the current setting of cooling time (unit: 0.1/s)
  • Page 13: Chapter 4 Instructions Of Operation, Maintenance And Troubleshooting

    Chapter 4 Instructions of operation, maintenance and troubleshooting 4.1 Operation sequence: Note: Power and Air is necessary for this machine. 4.1.1 Switch power switch (D-15) on, then the screen of the panel is light. 4.1.2 Press E-stop (G-9) for reprogram. Lid lifted to the middle. 4.1.3 Press “memory release”...
  • Page 14 4.1.8.2 FRL (C6): 1. Connect the air inlet. 2. Pull up the adjusting knob to adjust the required pressure (rotate clockwise to increase the pressure, and counterclockwise to reduce the pressure). Then, push it down. If the lubricant (5#) level is lower than “MIN” mark after a period of time, fill the lubricant to “MAX”...
  • Page 15 ° Remove Water Cup Fill Lubricant Part list Adjusting valve Description(C10) Description(C6) Air inlet Air inlet Pressure gauge Pressure gauge Adjusting knob Adjusting knob Air Outlet Air outlet Oil cup Oil adjusting knob Oil filling hole Water Cup Water Outlet...
  • Page 16 4.2 Maintenance: 4.2.1 Cleaning of vacuum chamber 4.2.1.1 If the working process is finished, use clean and wet cloth to wipe the vacuum chamber and sealing set. 4.2.2 Vacuum oil replacement. 4.2.2.1 Recommended vacuum oil: BP Engergol RC100, Esso Nuto H100, Mobil Rarus 427. 4.2.2.2 Drain the oil completely before filling new oil.
  • Page 17 Troubleshooting Situation Reason Measure Sealing line is not Heat-resistance cloth is Replace it complete damaged Poor sealing on bag mouth Heating wire is burned Replace it Insufficient vacuum Vacuum oil is not enough Fill it Oil quality becomes worse Replace it Rubber gasket is damaged Replace it...
  • Page 18: Chapter 5:Related Environment And Accessories Of The Machine

    Chapter 5:Related environment and accessories of the machine 5.1 Accessory: 5.1.1 Standard accessory: 5.1.1.1 Heat-resistance cloth: 1 piece 5.1.1.2 Heating wire: 4 pieces 5.1.2 Optional accessory 5.1.2.1 Nitrogen filling function 5.1.2.2 Nitrogen container: 6000 liters. 5.1.2.3 High pressure hose: inner diameter 7.5 mm 5.1.2.4 Solenoid valve for nitrogen filling: 7 mm 5.2 Airborne noise level: 81 dB (A) 5.3 Storage condition:...
  • Page 20 Drawing A Item No Description Part Number Swing bar XVT462942 hex screw XVT462255 flat washer XVT460654 Hex cap nut XVT460648 axle screw XVT464575 004-10-01-004 axle bush XVT460647 hex screw XVT462255 crank XVT465345 spring washer XVT460653 hex nut XVT462253 axle bush XVT460647 bearing ball and socket XVT462508...
  • Page 22 Drawing B Item No Description Part Number Axle screw XVT464575 004-10-01-004 hex screw XVT462255 crank XVT465345 spring washer XVT460653 hex nut XVT462253 hex nut XVT465347 spring washer XVT465346 hex nut XVT465347 bearing XVT459464 hex screw XVT462255 Swing bar XVT462942 axle bush XVT460647 flat washer XVT460654...
  • Page 24 Drawing C Item No Description Part Number Lid complete XVT 458344 safety cover frame 004-03-27-029 limit switch support 050-01-02-094 limit switch XVT464113 safety cover frame support 004-04-01-015 Lid handle XVT464470 PG Fitting 006-14-01-004 Page 23...
  • Page 25 Drawing D Item No Description Part Number Sealing valve XVT460576 Valve, Control Lid Cylinder 006-02-05-034 F.R.L Main Air Prep XVT462871 adjusting valve 007-02-01-002 vacuum pump PUA462503 Filter Kit for 302 Pump PUA464416 Vacuum Valve Cylinder XVT466858 Vacuum Valve Cylinder XVT466858 vacuum valve 007-10-06-008 Fitting 90 2"...
  • Page 27 Drawing E Item Xtravac description Part Number Hex screw 004-04-01-067 Wheel swivel, with brake XVT 460440 Wheel swivel, no brake XVT 460439 Spring washer XVT 460651 Hex nut XVT 467850 PG Fitting XVT 466372 Control box 009-16-01-003 fuse, 1A XVT458186...
  • Page 29 Drawing F Item No Description Part Number Sealing Pad XVT 456318 Sealing Backup Bar 002-02-01-012 Air bag cover 004-03-02-007 Bladder, 860 XVT 456324 Round head screw XVT 458060 Round head screw XVT 458060 Spring washer 004-06-02-007 Spring washer 004-06-02-007 U-shaped board XVT 458061 Air bag support XVT 464566...
  • Page 31 Drawing G Item No Description Part Number Heat-resistance cloth XVT 456315 Heating wire XVT 456316 Round Head screw XVT 467873 Round Head screw XVT 458060 Round Head screw XVT 458060 Rubber Gasket XVT 456310 Heating wire fixing plate XVT464564 Round Head screw XVT 465889 Heating wire fixing support XVT 464565...
  • Page 33 Drawing H Item No Description Part Number Round head screw XVT 467873 Panel frame XVT 458073 Cover film XVT 459087 Aluminum plate XVT 460040 Print, PCB XVT 456320 Single/auto mode switch XVT 459887 vacuum gauge XVT 458079 Start/Stop button XVT 456850 E-stop XVT 458939 Cable 12P 90CM...
  • Page 38 5.2A 5.2A 1 3 5 2 4 6 2 4 6 I> I> I> TIMER2 220V 220V/50V DATE NAME PAGE ψ PROCESSED Electric power diagram 220V 3 60HZ CHECKED STANDARD 5.2A 5.2A 380V 220V 1 3 5 I> I> I> LC1-D25 380V/50V TIMER2...
  • Page 45 5 0V...

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