Related Manuals for Durr EcoGun AS MAN 1AF
Summary of Contents for Durr EcoGun AS MAN 1AF
- Page 1 EcoGun AS MAN 1AF Manual Spray Gun with Pressure Support Gravity Cup Operation manual MSG00020EN, V02 www.durr.com N36320001V...
- Page 2 Validity range of the document This document describes the following prod- ucts: N36320001V EcoGun AS MAN 1AF Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017...
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Page 3: Table Of Contents
6.6.1 Safety recommendations. . 12 6.6.2 General notes....12 6.6.3 Rinsing spray gun..... 12 Cleaning and maintenance..14 Safety recommendations..14 Cleaning....... 15 Maintenance......17 7.3.1 Maintenance schedule..17 7.3.2 Lubrication......17 11/2017 EcoGun AS MAN 1AF - MSG00020EN 3/36... -
Page 4: Product Overview
Cup air hose Overpressure valve (factory fitted) Medium risk situation that can lead to Flow cup with air support serious injuries or death. Throttle check valve (factory fitted) Locknut Material flow control Air connection 4/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 5: Intended Use
Ensure that static electricity can be dis- Intended Use charged. Use compressed air quick couplings The spray gun EcoGun AS MAN 1AF is exclusively for water-based materials. used exclusively for hand guided spraying coating of surfaces. Compressed air is used Staff qualification to apply material. -
Page 6: Personal Protective Equipment
Pay attention to the explosion group of the material, cleaning agent and rinsing agent. Ensure that forced ventilation and fire protection equipment are in operation. Do not use any sources of ignition and open light. Do not smoke. 6/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 7: Transport, Scope Of Supply And Storage
Assembly Requirements for the Installation point. It must be possible to disconnect the compressed air supply to the spray gun and secure it against reconnection. The compressed air supply must be adjustable. 11/2017 EcoGun AS MAN 1AF - MSG00020EN 7/36... -
Page 8: Commissioning
(2) and throttle check valve (4). Do not disturb the overpressure valve (2) and throttle check valve (4). Valves are already factory- set. 5. Connect air hose to the air connection (5). 8/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... - Page 9 Excess air pressure causes increased spray mist and lower transfer power. Setting the horn air pressure 3. Set the horn air pressure by turning the flat jet control (1). 11/2017 EcoGun AS MAN 1AF - MSG00020EN 9/36...
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Page 10: Operation
(psi)] 1. Perform the following checks during oper- Y axis Flow rate [Nl/min (CFM)] ation: Check air connection for correct seat and leaks. Check air car for cleanliness. Check nozzle for cleanliness. 10/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 11: Changing The Air Cap
“Alignment of the air cap”. 5. Tighten cap nut (2). Alignment of the air cap Protective equipment: Protective workwear Protective gloves The position of the air cap determines the alignment of the spray pattern. 11/2017 EcoGun AS MAN 1AF - MSG00020EN 11/36... -
Page 12: Guiding The Spray Gun
Before every change of material Prior to cleaning Prior to dismantling Before a long time of non-use Before placing in storage From the end of the processing time of 2- component paints 12/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... - Page 13 3. Remove cup air hose from the throttle Final work check valve (1). 12. Place air cap (4). 4. Loosen cap nut (3). 13. Tighten cap nut (3). 5. Remove air cap (4). 11/2017 EcoGun AS MAN 1AF - MSG00020EN 13/36...
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Page 14: Cleaning And Maintenance
Chemical reactions can parts. cause explosions. Serious injuries and death can be the consequence. – Only use rinsing agents and cleaning agents that do not contain any halo- genated hydrocarbons. 14/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 15: Cleaning
– Do not poke blocked nozzles with met- allic objects. – Do not use compressed air for cleaning. – Do not use any thinner spray guns. – Do not use high pressure for cleaning agents. 11/2017 EcoGun AS MAN 1AF - MSG00020EN 15/36... - Page 16 (at max. 2 bar). Clean air cap, nozzle and needle. 9. Clean the nozzle in the cleaning bath using a soft brush. Protective equipment: Protective workwear Protective gloves 16/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017...
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Page 17: Maintenance
(needle – nozzle). Recommended lubricant: SYN- – Observe order of assembly steps THESO GLEP 1 Ä 10.8 “Operating (nozzle – needle). and auxiliary materials” – Always replace nozzle and needle at the same time. 11/2017 EcoGun AS MAN 1AF - MSG00020EN 17/36... - Page 18 Property damage due to improper han- assembled and disassembled with the dling needle. Mechanical load can damage needle and – Do not excessively tighten compo- nozzle. nents. – Handle with care during installation and dismantling. 18/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017...
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Page 19: Defects Table
Ä 6.4 “Alignment of the air cap” Clean and check air cap. Replace air Spray jet is bent or tapered. Bores in air cap are cap if defective Ä 7.2 “Cleaning”. soiled. 11/2017 EcoGun AS MAN 1AF - MSG00020EN 19/36... -
Page 20: Troubleshooting
Replace O-ring Ä 8.3.1 “Replace Damaged O-ring needle and nozzle.” Troubleshooting Requirements: Spray gun was disassembled Ä 9.2 “Dis- 8.3.1 Replace needle and nozzle. assembly”. Protective equipment: Disassembly Protective workwear Protective gloves 20/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 21: Replacing Valve Seal
4. To replace the O-ring (3), lever out the O- Tightening torque: 10 Nm ring (3) from the housing using a sharp object. 12. Place the air cap (1). 13. Tighten cap nut (2). 11/2017 EcoGun AS MAN 1AF - MSG00020EN 21/36... - Page 22 17. Slide seal (10) on the installation wrench (8). Fig. 16: Disassemble seal 18. Lubricate seal (10). 19. Push in installation wrench (8) with seal (10) from behind into the housing. Press-in seal. 22/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017...
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Page 23: Replace Needle Gland
8.3.3 Replace needle gland nents. Assembling Protective equipment: Protective workwear See that the components to be Protective gloves installed are aligned correctly. Push in needle carefully into the housing. 6. String gland bolt (1). 11/2017 EcoGun AS MAN 1AF - MSG00020EN 23/36... -
Page 24: Disassembly And Disposal
Eye protection Respiratory protection device 10.2 Connections Protective workwear Protective gloves Connection Nominal width 1. Rinse the spray gun Ä 6.6 “Rinsing”. Material G3/8" 1/4'' UNI (for BSP and NPSM threads) 24/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 25: Operating Conditions
The type plate is placed on the housing and features the following details: Detail Value Product designation Material number Material viscosity, max. 3500 mPas Year of manufacture Serial number 11/2017 EcoGun AS MAN 1AF - MSG00020EN 25/36... -
Page 26: Replacement Parts, Tools And Accessories
Replacement parts, tools and accessories Replacement parts, tools and accessories 11.1 Replacement parts Fig. 21: Exploded view 26/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... - Page 27 Seal, black M08280057 O-ring 13 x 1 M08030864 Bushing M05010179 Needle gland M08320005 Spring guide Gland spring Gland bolt Needle Ä “Overview - Air caps and nozzle set” Needle spring M68010250 Bearing 11/2017 EcoGun AS MAN 1AF - MSG00020EN 27/36...
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Page 28: Trigger
M09800462 1.8 mm M09800463 2.0 mm M09800464 2.2 mm M09800465 Nozzle sets without air cap Nozzle and needle Nozzle diameter Item Material no. labeling 1.6 mm 2, 24 M09800053 1.8 mm M09800078 28/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 29: Item Quantity
Assembly plug Repair kit needle seal N36960023 Denomination Item Quantity Needle gland Spring guide Gland spring Gland bolt Seal set nozzle and air cap N36960076 Denomination Item Quantity O-ring 33.3x1.6 O-Ring 9.3x1 11/2017 EcoGun AS MAN 1AF - MSG00020EN 29/36... -
Page 30: Item Quantity
Item Quantity Control screw Seal Bushing Rotary control Color ring (blue) Screw Material connection set G3/8'' N36960133 Denomination Item Quantity O-Ring 8.4x1.78 Material connection G3/8'' Filter set N36960089 Denomination Item Quantity Filter 30/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 31: Tools
Replacement parts, tools and accessories 11.2 Tools Tool set Fig. 22: Tools Denomination Item Quantity Cleaning brush Monkey wrench Installation wrench Assembly rod 11/2017 EcoGun AS MAN 1AF - MSG00020EN 31/36... -
Page 32: Accessories
Nozzle and needle Nozzle diameter Item Material no. labeling 1.2 mm 2, 24 M09800050 1.3 mm M09800051 1.4 mm M09800052 14LD 1.4 mm* M09800191 18LD 1.8 mm* M09800192 22LD 2.2 mm* M09800193 32/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017... -
Page 33: Order
Serious injuries and death can be the consequence. – Use exclusively original replacement parts. Ordering replacement parts, tools and accessories as well as information on prod- ucts that are listed without order number. Ä “Hotline and Contact” 11/2017 EcoGun AS MAN 1AF - MSG00020EN 33/36... - Page 34 34/36 EcoGun AS MAN 1AF - MSG00020EN 11/2017...
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- Page 36 Application Technology Carl-Benz-Str. 34 D-74321 Bietigheim-Bissingen www.durr.com Translation of the original operation manual Transmission and duplication of this document, as well as use and sharing of its contents are not permitted without express written approval. Violations will be liable for compensation for damages.
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