Related Manuals for DOREGRILL Ginox GAS Series
Summary of Contents for DOREGRILL Ginox GAS Series
- Page 1 OPERATING INSTRUCTIONS PROFESSIONAL SPINDLE ROTISSORIES Ginox GAS Series Models: Ginox 4 GAS Ginox 6 GAS Ginox 8 GAS INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
- Page 3 Thank you for choosing our equipment, whose reliability, handling and presentation we have been refining for over 60 years. Always at the forefront of progress in its specialty, DOREGRILL offers you rotisserie in which we put all our know-how to best meet your expectations, combining comfort and safety of use.
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Page 4: Table Of Contents
TABLE OF CONTENTS INFORMATION FOR THE USER 1GENERALITE ....................ARKING......................MPORTANCE OF THE MANUAL..................RIGHTS RESERVED ....................GENERAL P RECAUTIONS..........................................TRANSPORT AND HANDLING ..................... TRANSPORT AND DELIVERY ....................UNPACKING AND HANDLING..................... TECHNICAL DESCRIPTION..................GENERAL D ESCRIPTION..................... NOMENCLATURE ......................CONTROL TABLE .................... - Page 5 MAINTENANCE / AFTER SALES SERVICE ....................27 ............................ OCATION OF DAMAGE SPECIFIC TROUBLESHOOTING ......................9.2.1 Changing a bulb ........................... 28 9.2.2 Opening the technical safe ........................29 9.2.3 Changing the direction of rotation of a spindle drive motor ..............29 9.2.4 Changing the injector blocks........................
- Page 6 INFORMATION FOR THE BENEFIT OF THE USER INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
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Page 7: 1Generalite
Importance of the manual The purpose of this manual is to provide installers and users of the DOREGRILL equipment with all the information necessary for its optimum use, to extend its service life through regular... -
Page 8: Rights Reserved
"Gas" technician. In case of gas change, and in order to comply with the European Directive 90/396/EEC relating to gas appliances, order imperatively from the DOREGRILL Company the various components necessary for the transformation and have it carried out only by a qualified technician “Gas”. -
Page 9: Unpacking And Handling
Reservations stipulated on the Delivery Note must be followed, within 48 hours of receipt of the material, by a letter with AR to the carrier and the dealer notified. Unpacking and handling When unpacking, do not pierce the bubble shield with an object that could damage a component of your equipment. -
Page 10: Nomenclature
Nomenclature The various components of the roasting pan are shown in Fig. 2 below. INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010... - Page 11 Order Table radiant opening valve radiant opening valve radiant opening valve radiant opening valve radiant opening valve Power on indicator lamp Mood lamp switch Rotation switch of the pins INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
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Page 12: Technical Data
Dimensions of the roasting pan See Chapter 7 “Installer – Technical Specifications” Technical data See Chapter 7 “Installer – Technical Specifications” Employment Destination Our roasters are intended for the cooking of meat and poultry prepared as part of the hot rays and caterers of food professionals. Electrical diagram See Chapter 10 “Installer –... -
Page 13: Fixed Or Mobile Connection, Natural Gas Or Propane
Fixed or mobile connection, natural gas or propane IMPORTANT: The roaster is set in the factory for a specific gas. If you wish to change the nature of the roaster gas, the injector block of each of the radiant burners must be changed to adapt the appliance to this new type of gas (see “Changing injector blocks”... - Page 14 When all burners are turned on, the pressure must be equal to that indicated on the rating plate for the gas used. Figure 01 Figure 02 4.4.2 Installation of a fixed roasting pan gas supply line on a permanent basis, use a To connect the roasting pan to the TUBOGAZ(1) or similar gas and propane approved metal hose...
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Page 15: Installation Of A Travelling Rotisserie
0.75 m 29.1 25.6 93.4 1.00 m 26.1 23.5 91.4 1.25 m 24.5 22.2 95.5 86.1 1.50 m 22.9 21.1 89.5 2.00 m 19.1 17.8 79.1 73.9 Table 03 These powers are given for the following conditions: (Temperature = 15°C / Atmospheric Pressure = 1013 mbar / Air = Dry) 4.4.3 Installation of a travelling rotisserie To connect the roaster to the gas line, use a... - Page 16 - If the location is open air, the valves and other accessories of the cylinder station must be protected against impact and weather by a canopy or awning. The DOREGRILL Company can provide, as an option, the complete propane supply kit (lyres, tees-lyres, inverter-regulator, regulator and hoses). INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ...
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Page 17: Evacuation Of Vapours
(take the next standard dimensions) The DOREGRILL can provide you, on request, and optionally, the hood appropriate to your needs. The hood, which must be fitted with a removable grease filter, will be connected to the outside by a rigid sheathing duct with an internal diameter of 315 mm equipped with an adequate exhaust fan and motorcycle unit (from 1500 to 2300 m³/h depending on the... - Page 19 Corner hood: 300 mm 100 mm 300 mm 100 mm 880 mm 1425 mm INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
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Page 20: Use
The orders Gas opening valves Each of these buttons controls a radiant burner. To open the valve: Press the valve knob and turn it a quarter turn to the left while maintaining thrust. Wait a few seconds before igniting the gas. Wait until the burner begins to glow and then release (safety). -
Page 21: Implementation
drive in the flared end of the gear motor and, if necessary, rotate it slightly to ensure proper operation. Finally check that the trunnion is on a notch. Adjusting the spindles on the engine side: To adjust their positioning, simply slide the tip of each gear motor into the lights. - Page 22 Use only “Special Four” approved food cleaning products ( Never spray any product (water, detergent, etc.) on radiant burners. The product DECAGRILL distributed by the DOREGRILL Company is recommended for cleaning roasters INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
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Page 23: Daily After Cooking
Daily after cooking When the roasting pan is still warm, cover the burners with the burner covers and briefly clean the following parts: the interior walls, the base, the ceiling, the windows of doors and lighting. Clean completely after disassembly: pins and their accessories, the sauce dish after emptying it, the reflectors in between the radiant burners. -
Page 24: Blows To The Ice
Blows to the ice When a blow is inadvertently made to a tempered glass glazing, more precisely to the edge or edge of it, a very small piece of glass, sometimes only the size of a pin head, may come off As a result, the molecular balance of the ice is broken. - Page 25 INFORMATION FOR THE BENEFIT OF THE INSTALLER TECHNICAL CHARACTERISTICS GINOX 4 GAS GINOX 6 GAS GINOX 8 GAS DIMENSIONS 1025 mm 1025 mm 1025 mm Overall width Overall depth 600 mm 600 mm 600 mm Roasting height 1040 mm 1400 mm Height of the trolley 850 mm...
- Page 26 Overall height 1820 mm 1820 mm 1870 mm ( Total unladen weight 93 Kg 126 Kg 166 Kg TECHNICAL COMPONENTS Pins Number Useful length Drive motors Number 230V / 20W 230V / 20W 230V / 20W Voltage, unit power Gas burners Type: infrared radiant Number Unit power...
- Page 27 Calorific deficit # of In G31 In G20 In G25 nominal burners 37 mbar( 20 mbar 25 mbar In Kw on PCI ( (propane) (15°C, 1013 mbar) 0,666 m 0,774 m Unitary 5.2 kW 0,404 kg/h 1,332 m 1,548 m 10.4 kW 0,808 kg/h 1,998 m...
- Page 28 MAINTENANCE INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
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Page 29: Maintenance / After Sales Service
MAINTENANCE / AFTER SALES SERVICE Any work on your device must be done by a qualified professional. Location of damage The purpose of this section is to identify the main faults that any user is likely to encounter, to give the possible causes and to provide the means to remedy them without external intervention. -
Page 30: Specific Troubleshooting
FINDINGS OF DEFAULT POSSIBLE CAUSES REMEDES TO BE MADE Gas Circuit -The dam valve downstream of -Open the pipeline dam valve. the feed line is closed -The gas -Open the gas inlet valve on the back of the roaster inlet valve to the roaster is closed -Connect the end fitting to the inlet line. -
Page 31: Opening The Technical Safe
Slide and remove the glass screen. Remove the out of use bulb and replace with an identical model. To handle it, never grasp it between bare fingers but always use a clean paper or cloth, the slightest trace of finger or fat, risking, during lighting, to make the bulb unusable. - Page 32 Open the technical safe after completing the necessary gas circuit safety (closing the various valves) and disconnecting the power supply. Disconnect the connector at the base of the injector block, then loosen the screw at the inlet of the radiant burner and remove the injector block. After selecting the one corresponding to the gas used (see table below), reassemble it by performing the above operations in reverse order.
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Page 33: Composition Table Illustrates
COMPOSITION TABLE ILLUSTRATES INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010... - Page 34 10 COMPOSITION TABLE ILLUSTRATES 10.1 Planche 1 – The Trolley Number Designation GInox GInox GInox Trolley frame (high. 490 mm) Trolley frame (high. 850 mm) Swivel wheel with brake Ø 100 Swivel wheel with brake Ø 125 Swivel wheel Ø 100 with plate Swivel wheel Ø...
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Page 35: Plate 2 - Framing
10.2 Plate 2 – Framing INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010... - Page 36 Plate 2 - FRAME GInox GInox GInox Number Designation Left closure panel, 4 pin version Left closure panel, 6 pin version Left closure panel, 8 pin version Left interior structure, 4 pin version Left interior structure, 6 pin version Left interior structure, 8 pin version Rounded top band Above Chimney...
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Page 37: Plate 3 - Doors
Plate 3 – Doors 10.3 INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010... - Page 38 Plate 3 - DOORS Ginox GInox GInox Number Designation Right glass doors (high. 796 mm) Right glass doors (top. 1156 mm) Right glass doors (top. 1516 mm) Hinge lower part Hinge axis Central part of hinge Hinge Insulating Seal Hinge top part Hinge Insulating Seal Hinge plate counterpart DEC8 stainless steel toothed washer...
- Page 39 10.4 Plate 4 – Control Table INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
- Page 40 Plate 4 – CONTROL TABLE GInox GInox GInox Number Designation High Face Adhesive Low Front Adhesive 2.5m Electrical Cable H07RN-F3G2.5 2-pin single-phase socket + 10/16 A ground Green indicator light Black round switch "0 + 1" Red square light switch Terminal Block Holder Terminal Block Terminal block bridge...
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Page 41: Plate 5 - Gas Circuit
10.5 Plate 5 – Gas Circuit INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010... - Page 42 Plate 5 – GAS CIRCUIT GInox GInox Ginox Number Designation Gas supply ramp 3 burners Gas supply ramp 5 burners Gas supply ramp 7 burners Emergency Stop Valve ¾ Pressure inlet M6x1,00 Low reflector Infrared radiant burner BR12ZL High reflector Gas safety valve Throttle valve handle Fixing gas valve...
- Page 43 Plate 6 – Skewer Training and Sauce Dish 10.6 INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
- Page 44 Plate 6 – SPINDLE TRAINING AND SAUCE DISH GInox GInox GInox Number Designation Grease Recovery Plate Flat blockage Ice stop Plate stop Bracket bracket 4 gear motors Bracket bracket 6 gear motors Bracket bracket 8 gear motors U support 4 gear motors U support 6 gear motors U support 48 gear motors Locking bracket 4 gear motors...
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Page 45: Plate 7 - Roof And Ambient Lighting
10.7 Plate 7 – Roof and Ambient Lighting INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010... - Page 46 Plate 7 – ROOF AND LIGHTING GInox GInox Ginox Number Designation Rounded top band Ceiling Above Roof (Optional Accessory) Quartz lamp 300W Aluminium reflector Stainless steel fan washer Ø4 mm Quartz support Stainless steel nut M4 Domino porcelain Stainless steel pan screw M4-25 Lighting glass support Neoceram glass protection lamp quartz Stainless steel blind nut M4...
- Page 47 10.8 Plate 8 - Electrical diagram Ginox 4 Switch Drive gear motor Power on indicator light Quartz lighting INSTRUCTIONS FOR USE ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
- Page 48 10.9 Plate 9 - Electrical diagram Ginox 6 Switch Drive gear motor INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 Power on indicator light...
- Page 49 10.10 Plate 10 - Electrical diagram Ginox 8 Switch INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010 Drive gear motor...
- Page 50 10.11 Plate 11 - GAS Compliance INSTRUCTION MANUAL ROTISSOIRES SERIE GINOX GAZ Revision April 2010...
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