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Manuals
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Gehl Manuals
Compact Excavator
Z27
Operator's manual
Gehl Z27 Operator's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
2 Safety Information
3 Product Overview
Intended Uses
Break in Period
Conditions to Insure Compliance with EPA Emission Standards
4 Operation License
5 Ordering Replacement Parts and Service Call
Location of Machine Serial Number Plate
Location of Engine Serial Number Plate
Location of EPA Emission Control Plate
Ordering Replacement Parts and Service Calls
Table of Contents
6 Contents
Safety
7 Basic Precautions
8 Operating Precautions
Precautions before Starting the Engine
Precautions for Starting the Engine, Working and Parking
Precautions for Transportation
Precautions for the Battery
Precautions for Towing
9 Precautions for Servicing
Precautions before Servicing
Precautions During Servicing
10 Safety Messages (Warning Labels)
Location of Warning Labels
Operation
11 Identification of Important Parts
Overview of the Machine
Controls and Switches
12 Description of Control Devices
Monitor
Switch
Control Levers and Pedals
Engine Hood B
Engine Hood Rear Cover
Storage Space for the Operation & Maintenance Manual
Windshield (for Cabin)
Operator's Seat
Ash Tray (for Cabin)
Headlight
Air Outlet (for Cabin)
Right Window Glass (for Cabin)
Cabin Side Door
Replenishment of Windshield Washer Fluid
Fuse
Power Outlet
13 Operating Instructions
Checking before Starting the Engine
Starting up the Engine
Operating and Checking Instructions after Starting the Engine
Traveling
Steering
Stopping the Machine
Swinging the Upperstructure
Operating the Implements
Precautions for Operating the Implement
Precautions for Working
Precautions for Going up and down a Slope
Escaping from the Mud
Operations Using the Bucket
Handling Quick Coupler
Parking the Machine
Inspection Requirements after Completing Operation
Stopping the Engine
Inspection Requirements after Stopping the Engine
Locking
Handling the Rubber Track (for Rubber Track Type)
Handling Hydraulic P.T.O
Replacing the Bucket Without the Quick Coupler
14 Transportation
Loading and Unloading the Machine
Precautions for Loading the Machine
Precautions for Transporting the Machine
Suspending the Machine
15 Care and Service in Cold Weather
Preparing for Cold Weather
Precautions after a Day's Work
After Cold Weather Ends
16 Long-Term Storage
Before Storing
Storing
Using the Machine Again
17 Troubleshooting
Phenomena that Are Not Breakdowns
Towing
If the Battery Is Overdischarged
Troubleshooting
18 Precautions for Servicing
19 Basic Servicing Practices
Oils, Fuel, and Cooling Water
Electrical Equipment
Hydraulic System
20 Consumables
21 Fueling, Oiling and Greasing Based on Temperature Range
Fuel and Oil
Cooling Water
22 Standard Tightening Torque for Bolts and Nuts
Required Tools
Torque Table
23 Replacing Essential Parts Periodically
24 Maintenance Table
Table of Service Time Intervals
Service Intervals When Using the Hydraulic Breaker
25 Procedures for Maintenance
First Services
Nonperiodic Services
Checking before Start-Up
Maintenance Every 50 Service Hours
Maintenance Every 100 Service Hours
Maintenance Every 250 Service Hours
Maintenance Every 500 Service Hours
Maintenance Every 1000 Service Hours
Maintenance Every 2000 Service Hours
Specifications and Dimensional Diagrams
Optional Parts and Attachments
27 General Precautions
Safety Precautions
Precautions for Mounting an Attachment (Implement)
28 Optional Parts and Attachments
29 Handling Air Conditioner (for Z35-5B Cabin)
Description of Lever and Switches for Air Conditioner
How to Use Air Conditioner
Maintenance, Inspection and Servicing of Air Conditioner
30 Maintenance Log
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Z27
®
Form No.
Z35
50940101
Revision A
Jun. 2012
Compact Excavator
© 2012 Manitou America • All Rights Reserved. • Printed in USA
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Troubleshooting
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Z35
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