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Instruction and parts manual
RE2, REN2
TFE2
RE4, RE8
REE2, REEN2
REE4
Manual Nº:
Publishing date:
Table of contents
Definitions ............................................................................... 2
Note .......................................................................................... 2
Quality Standards/Norms and Directives .......................... 2
Safety ....................................................................................... 3
Identification .......................................................................... 4
Assembly ................................................................................. 5
Working with KOOI-REACHFORKS® .................................. 6
Maintenance Schedule......................................................... 6
Wear ......................................................................................... 7
Instructions for Replacement of Sleeve ............................ 8
Replacement of Hydraulic Parts ......................................... 9
Troubleshooting ...................................................................... 11
Replacement parts list RE2, REN2 ....................................... 13
Replacement parts list RE2 (cont'd) .................................... 14
Replacement parts list RE2 (cont'd) .................................... 15
Replacement parts list RE2 (cont'd) .................................... 16
Replacement parts list TFE2 ................................................. 17
MA020414-07ENG
10-05-2019
Replacement parts list RE4................................................... 18
Replacement parts list RE4 (cont'd) .................................... 19
Replacement parts list RE4 (cont'd) .................................... 20
Replacement parts list RE8................................................... 21
Replacement parts list REE2, REEN2 .................................. 22
Replacement parts list REE4 ................................................ 23
Replacement parts list REE4 (cont'd) ................................. 24
Language: ENG
Revision 07
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Table of Contents
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Summary of Contents for Meijer KOOI-REACHFORKS RE2
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Page 1: Table Of Contents
Instruction and parts manual RE2, REN2 TFE2 RE4, RE8 REE2, REEN2 REE4 Manual Nº: MA020414-07ENG Language: ENG Publishing date: 10-05-2019 Revision 07 Table of contents Replacement parts list RE4........... 18 Replacement parts list RE4 (cont’d) ........19 Definitions ................2 Replacement parts list RE4 (cont’d) ........ -
Page 2: Definitions
Please note that information in this manual may be changed at any time without prior notice and that it may contain tech- nical inaccuracies and typing errors. Meijer Handling Solutions B.V. makes every effort to avoid errors in this manual, but cannot guarantee this. -
Page 3: Safety
Safety Warning: Caution: Do not ride on the KOOI-REACHFORKS® or on Bear in mind the space above and beneath the the load. KOOI-REACHFORKS®. Warning: Caution: Do no walk or stand under the KOOI-REACH- The load must be distributed as evenly as pos- FORKS®. -
Page 4: Identification
Identification Type plate legend: Mounting type description of KOOI-REACHFORKS®: No. of cylinders per set... -
Page 5: Assembly
Assembly The KOOI-REACHFORKS® type plates are stamped with an ‘L’ and an ‘R’. Mount the KOOI- REACHFORKS® on the left (L) and right (R) as viewed from the forklift operator’s seat. Slide the KOOI-REACHFORKS® onto the carriage plate. Connect the KOOI-REACHFORKS® to the hydraulic system via the flow divider (1). -
Page 6: Working With Kooi-Reachforks
Working with KOOI-REACHFORKS® The KOOI-REACHFORKS®, type RE, are connected via a flow divider that enables both forks to slide in and out simulta- neously. The accuracy of the flow divider allows a maximum length discrepancy of 4% while sliding the KOOI-REACH- FORKS®... -
Page 7: Wear
Wear The thickness of Wear Strips (1) may not be less than The inner fork must be replaced when S1 is 5% thinner 1.5 mm (1/16”). When Wear Strips (1) have worn to this than S2. See point 7 of the Maintenance Schedule. thickness, replace them or fill with spacers (2) (Art. -
Page 8: Instructions For Replacement Of Sleeve
Instructions for Replacement of Sleeve Position the KOOI-REACHFORKS® at hip height, tilt the mast of the forklift slightly forward and remover the key from the ignition switch of the forklift. Warning: Do not carry out maintenance work on the KOOI-REACHFORKS® whilst there is pressure in the hydraulic system (remove key from forklift ignition switch). -
Page 9: Replacement Of Hydraulic Parts
Tools required: Cylinder head spanner, 1/2’’ ratchet. with a burner. Tools required: Open-ended spanner 19 or 24, clamp. *Cylinder head spanners are only available from Meijer Handling Solutions B.V. (Art. Nº RE0058034). Note: When heating the piston with a burner, it must be re- placed due to the damage to the seals caused by heating. - Page 10 Slide the (new) cylinder head (5) onto the piston rod (10). When the piston section 1 (14) has been removed the piston seal (13) can be replaced if necessary. When piston section 2 (12) is also removed, the cylinder head (5) can be Caution: removed, should it need to be replaced.
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Page 11: Troubleshooting
Cylinder diameter (mm) Torque (Nm) Finally, follow step 5 of the chapter on ‘Assembly’. See www.loctite.com *Cylinder head spanners are only available from Meijer See www.kroon-oil.com Handling Solutions B.V. (Art. Nº RE0058034). Caution: Do not damage the piston or cylinder head seals during assembly as this can result in leakage. - Page 12 Replace the piston with the A piston seal is leaking leaking seal Connect the hoses as The hydraulic hoses have indicated in chapter on been wrongly connected ‘Assembly’ The length of the piston Install piston rods of equal Forks not moving in unison rods is unequal length Flow of hydraulic oil is not...
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Page 13: Replacement Parts List Re2, Ren2
Replacement parts list RE2, REN2 Pos. Nº Description Article Nº Number of parts per set and type of forks RE2-20 RE2-30 REN2-30 REN2-35 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø30 (for piston rod Ø20) RE2008001 Loose piston seal Ø30 RE0015001 Inner fork Wear strip PA6... -
Page 14: Replacement Parts List Re2 (Cont'd)
Replacement parts list RE2 (cont’d) Pos. Nº Description Article Nº Number of parts per set and type of forks RE2-25 RE2-32 RE2-35 RE2-45 RE2-58 Cylinder head spanner (Ø30/35) RE0058034 Cylinder head spanner (Ø25) RE0058037 Straight male coupling 8L RE2017000 Piston Ø25 (for piston rod Ø16) RE2009000 Piston Ø30 (for piston rod Ø20) RE2008001... -
Page 15: Replacement Parts List Re2 (Cont'd)
Replacement parts list RE2 (cont’d) Pos. Nº Description Article Nº Number of parts per set and type of forks RE2-77 RE2-105 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø35 (for piston rod Ø20) RE2008004 Separate piston seal Ø35 RE0015004 Inner fork Wear strip AMPCO... -
Page 16: Replacement Parts List Re2 (Cont'd)
Replacement parts list RE2 (cont’d) Pos. Nº Description Article Nº Number of parts per set and type of forks RE2-27 RE2-37 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø30 (for piston rod Ø20) RE2008001 Separate piston seal Ø30 RE0015001 Inner fork Wear strip AMPCO... -
Page 17: Replacement Parts List Tfe2
Replacement parts list TFE2 Pos. Nº Description Article Nº Number of parts per set and type of forks TFE2-20 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø30 (for piston rod Ø20) RE2008001 Separate piston seal Ø30 RE0015001 Inner fork Wear strip PA6 RE0020000... -
Page 18: Replacement Parts List Re4
Replacement parts list RE4 Pos. Nº Description Article Nº Number of parts per set and type of forks RE4-25 RE4-32 RE4-35 RE4-45 RE4-58 Cylinder head spanner 25 mm RE0058034 Cylinder head spanner RE0058037 Straight male coupling 8L RE2017000 Piston Ø25 (for piston rod Ø16) RE2008000 Piston Ø30 (for piston rod Ø20) RE2008001... -
Page 19: Replacement Parts List Re4 (Cont'd)
Replacement parts list RE4 (cont’d) Type plate Engraved type information and serial number Available separately from KOOI-REACHFORKS® supplier, is not supplied a standard with KOOI-REACHFORKS®. Article Nº depending on specific model. Please provide serial number when ordering. With a stroke of 1200 mm or more, use articles as for type RE4-58... -
Page 20: Replacement Parts List Re4 (Cont'd)
Replacement parts list RE4 (cont’d) Pos. Nº Description Article Nº Number of parts per set and type of forks RE4-77 RE4-105 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø30 (for piston rod Ø20) RE2008001 Separate piston seal Ø30 RE0015001 Inner fork Wear strip AMPCO... -
Page 21: Replacement Parts List Re8
Replacement parts list RE8 Pos. Nº Description Article Nº Number of parts per set and type of forks RE8-116 RE8-154 RE8-210 RE8-300 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø30 (for piston rod Ø20) RE2008001 Piston Ø35 (for piston rod Ø20) RE2008004 Separate piston seal Ø30 RE0015001... -
Page 22: Replacement Parts List Ree2, Reen2
Replacement parts list REE2, REEN2 Pos. Nº Description Article Nº Number of parts per set and type of forks REE2-20 REE2-30 REEN2-30 REEN2-35 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø30 (for piston rod Ø20) RE2008001 Separate piston seal Ø30 RE0015001 Inner fork Wear strip PA6... -
Page 23: Replacement Parts List Ree4
Replacement parts list REE4 Pos. Nº Description Article Nº Number of parts per set and type of forks REE4-25 REE4-35 REE4-45 REE4-58 Cylinder head spanner RE0058034 Straight male coupling 8L RE2017000 Piston Ø25 (for piston rod Ø16) RE2008000 Piston Ø30 (for piston rod Ø20) RE2008001 Separate piston seal Ø25 RE0015000... -
Page 24: Replacement Parts List Ree4 (Cont'd)
Replacement parts list REE4 (cont’d) Engraved type information and serial number Available separately from KOOI-REACHFORKS® supplier, is not supplied a standard with KOOI-REACHFORKS®. Article Nº depending on specific model. Please provide serial number when ordering. With a stroke of 1200 mm or more, use articles as for type RE4-58... - Page 25 Production and safety standards Meijer Handling Solutions B.V. requires its products to be of the highest quality and we can only guarantee this by complying with all applicable international standards and regulations such as: ISO 9001 Quality management systems - Requirements.
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