Jonsered 6000+ Operator's Manual
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Jonsered 6000+ Operator's Manual

Jonsered 6000+ Operator's Manual

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Operator's manual
Read through this manual carefully and make
sure that you have understood the contents
before you use the one-man sawmill.

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Summary of Contents for Jonsered 6000+

  • Page 1 Operator's manual Read through this manual carefully and make sure that you have understood the contents before you use the one-man sawmill.

  • Page 2: Table Of Contents

    CONTENTS Introduction ........3 Symbols ..........4 Warning markings ......4 Safety instructions ......5 Descriptions........8 Installation ........18 Fuelling ..........23 Starting and stopping ..... 25 General use ........26 Maintenance........30 Technical particulars ....... 45 English...

  • Page 3: Introduction

    INTRODUCTION Introduction The symbols and warning markings on the one- This instruction manual describes in detail how to man sawmill are illustrated on the next page of use and service the one-man sawmill and how this instruction manual. If any warning decal has periodic checks are to be carried out.

  • Page 4: Symbols

    SYMBOLS USED Warning markings Symbols The symbols illustrated below appear in this The one-man sawmill has decals with the user's manual. These symbols indicate the symbols illustrated below. The first three symbols appropriate equipment that must be used for indicate the equipment that must be worn when each application, and are as follows: sawing, and are as follows: Eye and ear protection must be...

  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS Safety instructions WARNING! WARNING! If the one-man sawmill is used Provide sufficient ventilation. improperly or in a careless Exhaust gases and sawdust manner, it may become a can be harmful and cause dangerous tool, which can allergies. cause serious, even grave, injury.
  • Page 6 SAFETY INSTRUCTIONS The safety equipment of the one- Safety during operation man sawmill The safety instructions that apply when running the one-man sawmill are given where appropriate in WARNING! the section "General use" on pages 26-29. The one-man sawmill must never be used if any of the safety devices Before and while using the sawmill, the operator or guards are missing, damaged...
  • Page 7 SAFETY INSTRUCTIONS Grinding device The following safety instructions are applicable to the grinding device: • Never store petrol in the viscinity of the griding device. Sparks from the grinding disc or the mains electrical connection can ignite petrol fumes. • The saw blade has sharp cutting surfaces.

  • Page 8: Descriptions

    DESCRIPTION The one-man sawmill consists of two main 14. Rail guard sections: 15. Fueltank • Carriage with motor and saw 16. Motor • Rails 17. Steering handle In addition, the band saw is equipped with the 18. Brake handle necessary safety devices. 19.
  • Page 9 DESCRIPTION 33. Socket spanner 34. Spark plug spanner 35. Combination spanner 36. Allen key 4 mm 37. Allen key 5 mm 38. Screw driver 39. This operator´s manual 40. Fixed section 41. Forward feed device 42. Grinding motor 43. Adjusting knob for forward feed position 44.
  • Page 10 DESCRIPTION Carriage The carriage consists of the following parts: • Steel construction on wheels running on rails and guide bars for raising and lowering the saw. • Two threaded rods for adjusting the height of the saw. The rods are united by a chain and are controlled by a crank equipped with a pitch disc.
  • Page 11 DESCRIPTION Steering handle (17) The saw carriage can be controlled and steered forward by means of the steering handle located on the left-hand section of the carriage. The steering handle is equipped with the following controls: 18 Brake handle 19 Throttle stop 20 Throttle control 21 Stop control (emergency stop) Saw blade wheel (28)
  • Page 12 DESCRIPTION Tanks (8, 15) The saw carriage is equipped with two tanks. The fuel tank (15) is located beneath the right- hand steering handle The cleaning liquid tank (8) is located on the right-hand side of the saw carriage and supplies cleaning liquid to the saw blade everytime the brake handle is activated.
  • Page 13 DESCRIPTION Rail assembly The rail cross-beams are equipped with: The rail assembly consists of two sections • folding stops for the log (standard supply). Each section is 3 m long. The • Log locking device sections are to be arranged in-line and screwed •...
  • Page 14 DESCRIPTION Safety devices The one-man sawmill is equipped with a number of safety devices, which are described under the coming headings. WARNING! The one-man sawmill must not be started up if any safety device has been removed, is defective or is out of function. Saw blade wheel guard (25) The saw blade wheels are fitted with a guard (a plastic cowl), one fitted at each wheel.
  • Page 15 DESCRIPTION Rail stops The rails have two rail stops (A) at each end. The stops consist of bolts secured in the rails. Rail guards (14) The saw carriage is equipped with four rail guards which run over the rail. The rail guards are de-signed to keep the rail clean and prevent squeeze injuries between wheel and rail.
  • Page 16 DESCRIPTION Grinding device 40. Fixed section. The grinding device consists of the following 41. Forward feed device. components: 42. Grinding motor. • A fixed section. 43. Adjusting knob for forward feed position. • Grinding motor. 44. Starting switch for forward feed device. •...
  • Page 17 DESCRIPTION Setting tongs The setting tongs are factory-adjusted to set the saw blade teeth at 0,4-0,5 mm. English...

  • Page 18: Installation

    INSTALLATION Unpacking maintenance of the one-man saw mill. Unpack the one-man sawmill and check that all The parts supplied are illustrated under of the parts have been delivered. "Description" on pages 6 and 7. Check also that none of the parts are damaged. The supply is divided upp into the following units: If any parts are damaged, report this to the shipper.
  • Page 19 INSTALLATION Setting up the saw carriage WARNING! The saw carriage is heavy. Two persons are needed to handle NOTE! Do not place the saw carriage on the rails or any other hard surface too hastily. This can cause permanent damage to the saw carriage bearings. NOTE! Do not place the saw carriage directly on the ground where dirt and impurities...
  • Page 20 INSTALLATION Fuel tank Mount the fuel tank on the saw carriage as follows: 1. Secure the tank by means of screws on the left-hand support beam of the saw carriage. 2. Connect the fuel line from the tank to the motor.
  • Page 21 INSTALLATION Saw blade WARNING! Always use protective gloves when handling the saw blade! On delivery, a new saw blade is coiled up under high mecha- nical tension. Unpack the saw blade carefully so that it will not pop open and cause injuries! Only saw blades with order number 531 0194-65 are allowed to be used.
  • Page 22 INSTALLATION Scale Mount the scale on the saw carriage as follows: A. Back off the screws of the support (A) on the upper beam of the saw carriage. B. Insert the scale through the top of the support and slide it downward. The highest value marked on the scale should be at the bottom end.

  • Page 23: Fuelling

    HANDLING FUEL Fuel Fuel safety WARNING! The fuel used for the one-man sawmill has the following hazardous properties: 1. The liquid, its fumes and exhaust gases are poisonous. 2. Can cause skin irritation. 3. Is extremely flammable. It is absolutely prohibited to do the following while filling the fuel tank: •...
  • Page 24 Jonsered chain saw motors. Mixing ratio: 1:50 (2%). Gasolin Oil • Öl Benzin Huile • Aceite Essence • If JONSERED two-stoke motor oil isn't available, Lit. Gasolina an another brand of high-quality two-stroke motor 2%(1:50) 3%(1:33) 4%(1:25) Lit.

  • Page 25: Starting And Stopping

    STARTING AND STOPPING WARNING! Observe the following before starting the motor: • The motor must must be mounted on the sawmill before it is started. Otherwise, the coupling may come loose and cause personal injury. • Make sure that no unauthorized persons are in the risk zone.

  • Page 26: General Use

    GENERAL USE Securing the log WARNING! Be careful when handling the log. Heavy lifting! Wear boots or shoes with steel toe cap. 1. Fold up the stops (A) on the left side of the rail. Roll the log against the stop (A). The log must not be closer than: •...
  • Page 27 GENERAL USE Calculating the yield Measure the top of the log and determine how the log must be cut to to yield the lumber required. Take the thickness of the saw blade into account in your calculations. Saw-blade thickness = 2 mm. Using the saw WARNING! Use the following protective gear...
  • Page 28 GENERAL USE WARNING! While using the saw, check to make sure that the saw blade does not come in contact with the removable stops or the log locking device. WARNING! The saw carriage must not be moved backwards while the saw blade is running.
  • Page 29 GENERAL USE 13. Release the log and rotate it through 90°. 14. Adjust the position of the short end of the log using the log lifter and secure the log, locking it in position with the flat surface hard up against the stop.

  • Page 30: Maintenance

    MAINTENANCE Trial run Basic setting and running in WARNING! The carburettor is adjusted to a basic setting when When the sawmill is running and the saw is tested at the factory. the blade is rotating without any The basic setting is: H = 1 turns respective sawing being done, the lower saw blade guard must be pulled out...
  • Page 31 MAINTENANCE Low speed needle L High speed needle H Try to find the highest idling speed, turning the low The high speed needle H influences the power of speed needle L clockwise respectively counter- the saw. A too lean adjusted high speed needle H clockwise.
  • Page 32 MAINTENANCE Air filter The air filter must be regularly cleaned from dust and dirt in order to avoid: • Carburettor malfunctions • Starting problems • Engine power reduction • Unnecessary wear on the engine parts • Abnormal fuel consumption Clean the air filter daily or more often if the air is exceptionally dusty in the working area.
  • Page 33 MAINTENANCE Cooling system To obtain the lowest possible running temperature the saw is equipped with a cooling system.The cooling system consists of: 1. Air intake on the starter unit. 2. Air guide plate. 3. Fan blades on the flywheel. 4. Cooling fins on the cylinder. 5.
  • Page 34 MAINTENANCE Starter device WARNING! • When the recoil spring is assembled in the starter housing, it is in tensioned position and can when treated carelessly, pop out and cause injuries. • Always be careful, when changing the recoil spring or the starter cord.
  • Page 35 MAINTENANCE Saw blade WARNING! The saw blade has sharp cutting surfaces. Be careful to avoid injury. Always wear protective gloves while handling the saw blade. For optimum capacity, the teeth of the saw blade must be set and sharpened at regular intervals. For normal sawing in most types of wood, this must be done after every 2 hour session of effective...
  • Page 36 MAINTENANCE Setting tongs To achieve the best results, a pair of setting tongs of the type described on page 17, should be used for setting the teeth of the saw blade. The pair of setting tongs is factory-preset to the correct setting dimensions.
  • Page 37 MAINTENANCE To sharpen the saw blade WARNING! The saw blade has sharp cutting surfaces. Be careful to avoid injury. Always wear protective gloves while handling the saw blade. Before sharpening can begin, the teeth of thesaw blade must be set as described on the preceding pages.
  • Page 38 MAINTENANCE Setting up the grinding unit WARNING! Do not store petrol near the grin- ding unit. Sparks from the grinding disc or electrical connection can cause petrol fumes to ignite. Place the grinding unit on a table and draw out the support arms.
  • Page 39 MAINTENANCE WARNING! The risk that the grinding disc may spin off and cause personal injury. Make sure that the power supply is correctly wired so that the grin- ding disc rotates in the right direction, i.e. grinds downward and backwards. WARNING! There is risk that the grinding disc or the saw blade may be...
  • Page 40 MAINTENANCE WARNING! Check that the grinding disc is not cracked and that it is securely mounted on the shaft. Stop the grinding disc immediately if abnormal vibrations arise. WARNING! Wear protective eye glasses while grinding! 12. Fit the stop pin (Q). 13.
  • Page 41 MAINTENANCE To adjust the blade wheel After the sawmill has been in use over a long period of time, the blade wheel bearings will have become worn and their position altered, while the working geometry of the base will have stabilised. This will necessitate readjusing the parallel alignment of the blade wheels.
  • Page 42 MAINTENANCE To adjust the drive belt Adjust the drive belt according to the following instructions: 1. Check that the belt is resting in position on the two pulleys and on the tensioning pulley. 2. Tension the belt by pressing the tensioning pulley over the belt and tighten screw (A).
  • Page 43 MAINTENANCE Checking the brake performance The one-man sawmill must conform to local safety requirements. Therefore, the performance of the break must be checked once a week. Check the brake as follows: Start up the saw motor. Increase the throttle (20) without activating the brake handle (18).
  • Page 44 2. Clean the outside of the carburetor. this manual, get in touch with the nearest authorised 3. Check the fuel filter and the fuel line. Change service workshop for JONSERED products. if necessary. Daily maintenance 4. Flush the inside of the fuel tank with petrol.

  • Page 45: Technical Particulars

    TECHNICAL PARTICULARS Technical particulars Motor Noise levels Cylinder volume, cm 93,6 Equivalent (see Note 1) noise pressure Cylinder bore, mm: level at operator's ear, measured Stroke, mm: according to relevant international Idling speed, rpm: 2 400 standards, dB(A): 95,4 Rec. max. speed, run-in, rpm: 12 300 Rec.
  • Page 46 TECHNICAL PARTICULARS ´*xj^¶6V¨ English...
  • Page 47 Templates for shaping the grinding disc.
  • Page 48 108 87 46-26 ´*xj^¶6V¨...

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