schildknecht DATAEAGLE 2 Compact Series Installation And Commissioning Manual

Wireless data system
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Installation and commissioning manual
Wireless Data System
DATAEAGLE 2XXX Compact®
Schildknecht AG
D -71711 Murr – Haugweg 26
Phone ++49 (0)7144 89718-0 - Fax ++49 (0) 7144 8971829
Email: office@schildknecht.ag - Internet: www.schildknecht.ag
DATAEAGLE 2XXX Compact V2
Version: 07.04.2014

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Summary of Contents for schildknecht DATAEAGLE 2 Compact Series

  • Page 1 Installation and commissioning manual Wireless Data System DATAEAGLE 2XXX Compact® Schildknecht AG D -71711 Murr – Haugweg 26 Phone ++49 (0)7144 89718-0 - Fax ++49 (0) 7144 8971829 Email: office@schildknecht.ag - Internet: www.schildknecht.ag DATAEAGLE 2XXX Compact V2 Version: 07.04.2014...
  • Page 2 Schildknecht AG The technical description of the wireless data systems from All rights reserved. Schildknecht AG consists of an operating instruction for all No part of this publica- tion may be reproduced product families and an installation and commissioning man- or translated in full or in ual for each product family.
  • Page 3 Any questions? First, have a look in the table of contents. You will quickly find what you are looking for. If you do need us in person: just call us or send a fax: Schildknecht AG Haugweg 26 D -71711 Murr...
  • Page 4: Table Of Contents

    List of contents Subject Page no. Introduction   General information     1.1. Guide to symbols     1.2. Copyright and brand names     1.3. Declaration of conformity and EC directives     Safety instructions     2.1.   Intended use  ...
  • Page 5 Extension and exchange     5.1. Preparation     5.1.1. System requirements     5.1.2. Create a new folder     5.1.3. Microsoft Internet Explorer     5.1.4. Install USB drivers     5.1.5. Install Dataeagle Wizard     5.2.  ...
  • Page 6: General Information

    XP and Microsoft Internet Explorer are registered trademarks of Microsoft Corp. Adobe Reader is a registered trademark of Adobe Systems Corp. DATAEAGLE® is a registered trademark of Schildknecht AG. 1.3. Declaration of conformity and EC direc- tives Information about the declaration of conformity and about EC directives can be found under: http://www.schildknecht.info/dokumente/doc.pdf...
  • Page 7: Safety Instructions

    Chapter 2 - Safety instructions 2. Safety instructions 2.1. Intended use Information about the intended use can be found in the oper- ating instructions wireless data systems DATAEAGLE. 2.2. General information In order to guarantee safe use and fault-free operation, the according safety instructions have to be observed under all circumstances.
  • Page 8: Installations Instructions

    Do not repair the module yourself, replace it with an equivalent module. Repairs may only be carried out by the Schildknecht AG. The Schildknecht AG is not liable for damage resulting from a failure to comply.
  • Page 9: Personnel Qualification

    Chapter 2 - Safety instructions 2.5. Personnel qualification Only qualified personnel may carry out the following tasks:  Installation  Commissioning  Operation  Maintenance Within the context of safety regulations, qualified personnel are individuals authorized to commission, to ground, and to identify equipment and systems in accordance with the safe- ty-engineering standards.
  • Page 10: Structure

    Chapter 3 – Structure 3. Structure 3.1. System description The system is used for the wireless bidirectional transmission of digital and analog signals. It consists of a radio module and up to five I/O modules on each side. The modules are connected together by T-bus plugs. Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 11 Chapter 3 – Structure Functional A door control is used as an example to explain the function- principle al principle: A rolling shutter should be opened and closed via radio sig- nal. Two limit switches (top/bottom) report when the rolling shutter has reached the end position (open/closed).
  • Page 12: Radio Module

    Chapter 3 – Structure 3.2. Radio module The radio module transmits the signals via radio and is avail- able in two radio technologies. Device type Part no. Radio technology Transmission power DEC 2320 10974 869 MHz 500 mW DEC 2700 10975 2,4 GHz Bluetooth 100 mW...
  • Page 13 Chapter 3 – Structure The illustration shows all connections of the radio module. Status LEDs connection Antenna connection Power supply The table shows the meaning of the LEDs at the radio module: Name Colour Function Green Power ok Without function Yellow Receiving radio data LINK...
  • Page 14: I/O Module

    Chapter 3 – Structure 3.3. I/O module Input and output cables are connected to the I/O module. I/O modules are available in three versions: Version 1 6 Digital inputs/outputs (configurable) 2 Analog inputs 0-10 V 2 Analog outputs 0-10 V Version 2 6 Digital inputs/outputs (configurable) 2 Analog inputs 4-20 mA...
  • Page 15 Chapter 3 – Structure The illustration shows all connections and possible adjust- ments of the I/O module: Status Address LEDs switches switch Digital I/Os Power supply Analog I/Os The function of the channel (input or output) is set with the DIL switches.
  • Page 16: Installation Of New Devices

    Chapter 4 – Installation of new devices 4. Installation of new devices Please be certain to read the guidelines in chapter 7 „Tips and Tricks – improvement of the electromagnetic compatibility (EMC)“. Observe these guidelines during the complete installation procedure. Thereby you avoid electromagnetic interferences and you improve the data transmission quality.
  • Page 17: Configure Dil Switches

    Chapter 4 – Installation of new devices 4.2. Configure DIL switches The DIL switches are used to define whether a channel works as an input or output. When a signal should be transmitted from A to B the I/O channel on side A must be configured as input and the same channel on side B must be configured as output.
  • Page 18: Dil Switches For I/O Modules With 6 Digital I/Os

    Chapter 4 – Installation of new devices 4.2.1. DIL switches for I/O modules with 6 digital I/Os I/O modules with 6 digital I/Os (version 1 and 2) have 2 DIL switches for each channel. The first DIL switch defines whether the input is designed with or without pull-up resistor. The second DIL switch defines whether the channel works as an input or as an output.
  • Page 19: Dil Switches For I/O Modules With 8 Digital I/Os

    Chapter 4 – Installation of new devices 4.2.2. DIL switches for I/O modules with 8 digital I/Os I/O modules with 8 digital I/Os (version 3) have 1 DIL switch for the channel configuration (ON = Relay output, OFF = Dig- ital input).
  • Page 20: Example For Dil Switch Configuration For I/O Modules With 6 Digital Inputs

    Chapter 4 – Installation of new devices 4.2.3. Example for DIL switch configuration for I/O modules with 6 digital inputs The system should be configured as shown below: Channel Side A Side B Input with pull-up Output Input with pull-up Output Output Input...
  • Page 21: Install Unit On Top-Hat Rail

    Chapter 4 – Installation of new devices 4.3. Install unit on top-hat rail  Place the unit diagonally from above on the top-hat rail. Nose above the top-hat rail  Press the unit strongly downwards. Foot catch snaps in Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 22: Install Antenna Cable

    Chapter 4 – Installation of new devices 4.4. Install antenna cable  Connect the antenna cable to the antenna connection of the radio module. CAUTION The radio module may be damaged if the antenna cable is fastened too tight. Connect the antenna cable only hand-tight. ...
  • Page 23: Install I/O Plug

    Chapter 4 – Installation of new devices 4.5. Install I/O plug  Attach the I/O plug onto the according I/O sockets at the I/O module. 4.6. Connect power supply  Connect the power supply according to the diagram shown below. The 24 V supply of the control cabinet can be used.
  • Page 24 Chapter 4 – Installation of new devices  Connect the PE cable to the radio module. CAUTION PE has to be connected with control cabinet round! If the PE is not connected the noise filter cannot filter interfer- ences on 24 V DC power supply line. These may cause malfunctions, errors or the destruction of the device.
  • Page 25: Extension And Exchange

    Chapter 5 – Extension and exchange 5. Extension and exchange If the system is extended or if modules are exchanged the modules must be newly configured after installation. There- fore the USB drivers and the software Dataeagle Wizard must be installed on your PC and the radio module has to be connected to the PC.
  • Page 26: Microsoft Internet Explorer

    Chapter 5 – Extension and exchange 5.1.3. Microsoft Internet Explorer To ensure a safe function it is important that you define Mi- crosoft Windows Explorer as standard browser before you insert the CD ROM into the drive. Only when Microsoft Internet Explorer is not the stand- ard browser: ...
  • Page 27: Install Usb Drivers

    USB drivers.  Insert the CD in your CD-ROM drive.  The browser shows the available documents and down- loads for all Schildknecht products.  Scroll until you find your product, e.g. DE Compact 2320. ...
  • Page 28 Chapter 5 – Extension and exchange  The installed decompression program is started and the available files are shown.  Unpack the files into the previously created folder.  Open the folder.  All available drivers are shown.  Open the folder which fits to your operating system, e.g. Treiber_WIN7-32Bit if you have installed the 32 bit ver- sion of Windows 7.
  • Page 29 Chapter 5 – Extension and exchange  The installation program is started.  Click on „Install“.  The USB drivers are loaded. Finally appears:  Click on „Exit“. The USB drivers are now installed. After the PC is connected to the radio module you may check in the device manager whether the COM ports have been installed correctly.
  • Page 30: Install Dataeagle Wizard

    Chapter 5 – Extension and exchange 5.1.5. Install Dataeagle Wizard  Select your product in the browser, e.g. DE Compact 2320.  Click on  The installation program is started.  Click on „Install“.  The program is loaded and started: Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 31: Extension

    Chapter 5 – Extension and exchange 5.2. Extension The extension with additional I/O modules is carried out ac- cording to the procedure shown below: Configure DIL switches at I/O module  Set address switch  Install unit on top-hat rail ...
  • Page 32: Configure Dil Switches

    Chapter 5 – Extension and exchange 5.2.1. Configure DIL switches Configure the DIL switches - see chapter 4.2. 5.2.2. Set address switch  Set the address switch to the correct address: 2 for the second I/O module 3 for the third I/O module Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 33: Install Module On Top-Hat Rail

    Chapter 5 – Extension and exchange 5.2.3. Install module on top-hat rail  Clip the T-bus plug on the top-hat rail (1).  Connect the T-bus plugs (2).  Place the module diagonally from above on the top-hat rail and press the module strongly downwards. Nose above the top-hat rail Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 34: Install I/O Plug

    Chapter 5 – Extension and exchange 5.2.4. Install I/O plug  Attach the I/O plug onto the according I/O sockets at the I/O module. 5.2.5. Connect power supply  Connect the power supply according to the diagram shown below. The 24 V supply of the control cabinet can be used.
  • Page 35: Start Dataeagle Wizard And Configure I/O Module

    Chapter 5 – Extension and exchange 5.2.6. Start Dataeagle Wizard and configure I/O module  Start the Dataeagle Wizard. The Dataeagle Wizard is stored in the folder „Schildknecht AG“ during installation. The start screen appears: Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 36 Chapter 5 – Extension and exchange  Connect the radio module with an USB cable to the PC.  Click on „Connect“ Installation and commissioning DATAEAGLE COMPACT 2XXX 5-12...
  • Page 37 Chapter 5 – Extension and exchange After the radio module is detected the following message ap- pears:  Acknowledge with „OK“. The radio module is shown, e.g. Dataeagle 2320. Installation and commissioning DATAEAGLE COMPACT 2XXX 5-13...
  • Page 38 Chapter 5 – Extension and exchange  Double-click on the device name, then double-click on „Interface“ and double-click on „Int. IO Port“. The current configuration of the I/O modules is shown: In this example two I/O modules are already installed and a third one is added.
  • Page 39 Chapter 5 – Extension and exchange  Click on „Add“. The new I/O module is shown.  Click on „Save Parameter“. The new configuration is saved.  Click on „Disconnect“. The new I/O module is configured. Installation and commissioning DATAEAGLE COMPACT 2XXX 5-15...
  • Page 40: Exchange

    Chapter 5 – Extension and exchange 5.3. Exchange The exchange of a module is carried out according to the procedure shown below: Remove the wiring  Remove the old module  Configure DIL switches at I/O module  Set address switch (only I/O module) ...
  • Page 41: Remove The Wiring

    Chapter 5 – Extension and exchange 5.3.1. Remove the wiring  Remove the I/O plug (when exchanging an I/O module) or remove the antenna cable (when exchanging a radio module).  Remove the power supply (best with a small screw driver).
  • Page 42: Configure Dil Switches - Only I/O Modules

    Chapter 5 – Extension and exchange 5.3.3. Configure DIL switches – only I/O modules  Configure the DIL switches - see chapter 4.2 5.3.4. Set address switch - only I/O modules  Set the address switch to the correct address – see chapter 5.2.2.
  • Page 43: Install I/O Plug Or Antenna Cable

    Chapter 5 – Extension and exchange 5.3.6. Install I/O plug or antenna cable  Attach the I/O plug onto the according I/O sockets at the I/O module or connect the antenna cable to the an- tenna connection of the radio module. CAUTION The radio module may be damaged if the antenna cable is fastened too tight.
  • Page 44: Start Dataeagle Wizard

    No configuration with the Dataeagle Wizard is necessary when an I/O module has been exchanged.  Start the Dataeagle Wizard. The Dataeagle Wizard is stored in the folder „Schildknecht AG“ during installation. The start sreen appears: Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 45: Which One Is The Master, And Which One The Slave

    Chapter 5 – Extension and exchange 5.3.9. Which one is the Master, and which one the Slave? In each radio system one radio module is defined as Master and the other one as Slave. In case you don’t know which module is defined as Master and which one as Slave you have to carry out the following steps: ...
  • Page 46 Chapter 5 – Extension and exchange After the radio module is detected the following message ap- pears:  Acknowledge with „OK“. The radio module is shown, e.g. Dataeagle 2320 Slave. This means that the exchanged radio modem must be con- figured as Master.
  • Page 47 If, for example Dataeagle 2320 Slave is shown, you must configure the radio module as Master.  Please contact the product specialists at Schildknecht AG. We will lead you step by step through the configu- ration. Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 48: Configure Radio Module

    Chapter 5 – Extension and exchange 5.3.10. Configure radio module  Connect the radio module which has not been ex- changed with the USB cable to the PC.  Click on „Connect“ Installation and commissioning DATAEAGLE COMPACT 2XXX 5-24...
  • Page 49 Chapter 5 – Extension and exchange  Double-click on the device name and then double-click on „Radio“. The radio module addresses are shown: Station address = Address of the ra- dio module to which you are cur- rently connected. Partner address = Address of the ra- dio module which you have just ex-...
  • Page 50 Chapter 5 – Extension and exchange Procedure for the exchange of a DEC 2320 with 869 MHz (Master or Slave) or a DEC 2700 Bluetooth Slave.  Click once on „869 MHz“ (for DEC 2320) or on “Blue- tooth” (for DEC 2700). The set channel or the Bluetooth MAC address is shown: ...
  • Page 51 Chapter 5 – Extension and exchange  Now connect the radio module which has been ex- changed with the USB cable to the PC.  Click on „Connect“.  Acknowledge with „OK“.  Double-click on the device name and then double-click on „Radio“.
  • Page 52 Chapter 5 – Extension and exchange  Click once on „869 MHz“ (for DEC 2320) or on “Blue- tooth” (for DEC 2700). The set channel or the Bluetooth MAC address is shown:  Enter the channel you have noted before, e.g. Channel 1 (for DEC 2320) or enter the Bluetooth MAC address you have noted before, e.g.
  • Page 53 Chapter 5 – Extension and exchange Procedure for the exchange of a DEC 2700 Bluetooth Master.  Connect the radio module which has been exchanged with the USB cable to the PC.  Click on „Connect“.  Acknowledge with „OK“. ...
  • Page 54 Chapter 5 – Extension and exchange  Click once on “Bluetooth” (for DEC 2700). The Bluetooth MAC address is shown:  Note the Bluetooth MAC address, e.g. 0012f30e6a03.  Click on „Save Parameter“.  The new configuration is saved.  Click on „Disconnect“.
  • Page 55 Chapter 5 – Extension and exchange  The Bluetooth MAC address is shown:  Enter the Bluetooth MAC address you have noted be- fore, e.g. 0012f30e6a03.  Click on „Save Parameter“.  The new configuration is saved. .  Click on „Disconnect“. ...
  • Page 56: Dismantling And Disposal

    Chapter 6 – Dismantling and disposal 6. Dismantling and disposal  Remove the I/O plugs and the antenna cable.  Remove the power supply (best with a small screw driver).  Pull the foot catch downwards and tilt the module up- wards.
  • Page 57 Chapter 6 – Dismantling and disposal  Remove the T-bus plug.  Dispose the devices correctly. Observe the applicable local waste disposal regulations and legislation when disposing the devices. Installation and commissioning DATAEAGLE COMPACT 2XXX...
  • Page 58: Tips And Tricks

    Chapter 7 – Tips and Tricks 7. Tips and Tricks 7.1. Improving the EMC safety 7.1.1. Introduction The wireless data systems DATAEAGLE are electronic devices which are built according to the latest state of technology. The ruggedly mechanical structure as well as the construction of the electronic components is designed for industrial applications.
  • Page 59 Chapter 7 – Tips and Tricks Shielding Use always screened cables for the interface cable and the supply cable. Thereby you reduce the interference probability by a ratio of 100 compared to unshielded cables and even up to a ratio of 1000 if you also avoid loops. The density of the shield netting should be at least 85%.
  • Page 60 Chapter 7 – Tips and Tricks Connections to Design all connections with EMC earth as short as possible EMC earth and as extensive as possible. Pay attention that all metallic housings have good contact to the galvanized mounting surface. Pay attention that all electronic or electric parts which should Housing for sources of be considered as possible source of HF interferences are...
  • Page 61 Chapter 7 – Tips and Tricks In highly disturbed environmental conditions, which may occur for example in industry buildings with induction furnaces we recommend a PE free installation (see illustration). The galvanized mounting plate cannot be grounded due to the high voltage drop of the different grounding points within the building.
  • Page 62: Guidelines For Optimized Installation Of Antennas

    Chapter 7 – Tips and Tricks 7.2. Guidelines for optimized installation of an- tennas Orientation All antennas should have the same orientation, e.g. vertical. So nicht! Distance and Keep sufficient distance to metal parts and walls. free radiation Keep maximum distance to motors and frequency converters.
  • Page 63 Chapter 7 – Tips and Tricks Line of sight The best data transmission quality will be achieved when the antennas are installed in a line of sight at an elevated and free location. Install antennas outside of the control cabinet. Out-off the control cabinet Electromagnetic radiation.
  • Page 64: Advices For Troubleshooting

    Chapter 7 – Tips and Tricks 7.3. Advices for troubleshooting Settings Check the setting of all modems. Pay attention to correct settings of channel, Profibus master and slave address and radio station and radio partner address. Distance Check the distance towards the partner station. Select first a distance of a few meters and increase the distance step by step up to the intended distance.
  • Page 65: Technical Specifications

    Chapter 8 – Technical specifications 8. Technical specifications Mechanical Dimensions Depth = 140 mm (with cable) data Height = 100 mm Width= 23 mm Protection IP20 Electrical data Power supply 9-33 V DC max. 500 mA @ 24 V DC Inputs/outputs Max.

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